Manual bien tan delta VFD VE

AC input power must be disconnected before any wiring to the AC motor drive is made.. Never connect the AC motor drive output terminals U/T1, V/T2, and W/T3 directly to the AC mains circ

50116531062014-07

Preface

Thank you for choosing DELTA’s high-performance VFD-VE Series The VFD-VE Series is

manufactured with high-quality components and materials and incorporates the latest microprocessor technology available

This manual is to be used for the installation, parameter setting, troubleshooting, and daily

maintenance of the AC motor drive To guarantee safe operation of the equipment, read the following safety guidelines before connecting power to the AC motor drive Keep this operating manual at hand and distribute to all users for reference

To ensure the safety of operators and equipment, only qualified personnel familiar with AC motor drive are to do installation, start-up and maintenance Always read this manual thoroughly before using VFD-VE series AC Motor Drive, especially the WARNING, DANGER and CAUTION notes Failure to comply may result in personal injury and equipment damage If you have any questions, please contact your dealer

PLEASE READ PRIOR TO INSTALLATION FOR SAFETY

DANGER!

1 AC input power must be disconnected before any wiring to the AC motor drive is made

2 A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power has been turned off To prevent personal injury, please ensure that power has turned off before opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage levels

3 Never reassemble internal components or wiring

4 The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the input/output terminals Never connect the AC motor drive output terminals U/T1, V/T2, and W/T3 directly to the AC mains circuit power supply

5 Ground the VFD-VE using the ground terminal The grounding method must comply with the laws of the country where the AC motor drive is to be installed Refer to the Basic Wiring Diagram

6 VFD-VE series is used only to control variable speed of 3-phase induction motors, NOT for phase motors or other purpose

1-7 VFD-VE series shall NOT be used for life support equipment or any life safety situation

3 Only qualified persons are allowed to install, wire and maintain AC motor drives

CAUTION!

1 Some parameters settings can cause the motor to run immediately after applying power

2 DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight, high humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles

3 Only use AC motor drives within specification Failure to comply may result in fire, explosion or electric shock

4 To prevent personal injury, please keep children and unqualified people away from the equipment

5 When the motor cable between AC motor drive and motor is too long, the layer insulation of the motor may be damaged Please use a frequency inverter duty motor or add an AC output reactor to prevent damage to the motor Refer to appendix B Reactor for details

6 The rated voltage for AC motor drive must be  240V ( 480V for 460V models) and the mains supply current capacity must be  5000A RMS (10000A RMS for the  40hp (30kW) models)

Table of Contents

Preface i Table of Contents iii Chapter 1 Introduction 1-1

1.1 Receiving and Inspection 1-2 1.1.1 Nameplate Information 1-2 1.1.2 Model Explanation 1-2 1.1.3 Series Number Explanation 1-3 1.1.4 Drive Frames and Appearances 1-3 1.2 Preparation for Installation and Wiring 1-4 1.2.1 Ambient Conditions 1-4 1.2.2 Remove Keypad 1-6 1.2.3 Remove Front Cover 1-7 1.2.4 Lifting 1-8 1.3 Dimensions 1-10

Chapter 2 Installation and Wiring 2-1

2.1 Wiring 2-2 2.2 External Wiring 2-6 2.3 Main Circuit 2-7 2.3.1 Main Circuit Connection 2-7 2.3.2 Main Circuit Terminals 2-10

2.4 Control Terminals 2-12

Chapter 3 Digital Keypad Operation and Start Up 3-1

3.1 Digital Keypad KPV-CE01 3-1 3.1.1 Description of the Digital Keypad KPV-CE01 3-1 3.1.2 How to Operate the Digital Keypad KPV-CE01 3-3 3.1.3 Dimension of the Digital Keypad 3-5 3.1.4 Reference Table for the LCD Display of the Digital Keypad 3-5 3.1.5 Operation Method 3-6 3.2 Tuning Operations 3-7 3.2.1 Flow Chart 3-7 3.2.2 Explanations for the Tuning Steps 3-10 3.3.2.1 Step 1 3-10 3.3.2.2 Step 2 3-11 3.3.2.3 Step 3 3-12 3.3.2.4 Step 4 3-13

Chapter 4 Parameters 4-1

4.1 Summary of Parameter Settings 4-2 4.2 Version Differences 4-26 4.2.1 Version 2.02 4-26 4.2.2 Version 2.04 4-29 4.2.3 Version 2.05 4-38 4.3 Description of Parameter Settings 4-47

Chapter 5 Troubleshooting 5-1

5.1 Over Current (OC) 5-1 5.2 Ground Fault 5-2

5.3 Over Voltage (OV) 5-2 5.4 Low Voltage (Lv) 5-3 5.5 Over Heat (oH1, oH2, oH3) 5-4 5.6 Overload 5-4 5.7 Display of KPV-CE01 is Abnormal 5-5 5.8 Phase Loss (PHL) 5-5 5.9 Motor cannot Run 5-6 5.10 Motor Speed cannot be Changed 5-7 5.11 Motor Stalls during Acceleration 5-8 5.12 The Motor does not Run as Expected 5-8 5.13 Electromagnetic/Induction Noise 5-9 5.14 Environmental Condition 5-9 5.15 Affecting Other Machines 5-10

Chapter 6 Fault Code Information and Maintenance 6-1

6.1 Fault Code Information 6-1 6.1.1 Common Problems and Solutions 6-1 6.1.2 Reset 6-6 6.2 Maintenance and Inspections 6-7

Appendix A Specifications A-1 Appendix B Accessories B-1

B.1 All Brake Resistors & Brake Units Used in AC Motor Drives B-1 B.1.1 Dimensions and Weights for Brake Resistors B-4 B.1.2 Specifications for Brake Unit B-6 B.1.3 Dimensions for Brake Unit B-7

B.2 No-fuse Circuit Breaker Chart B-9 B.3 Fuse Specification Chart B-10 B.4 AC Reactor B-11 B.4.1 AC Input Reactor Recommended Value B-11 B.4.2 AC Output Reactor Recommended Value B-11 B.4.3 Applications for AC Reactor B-13 B.5 Zero Phase Reactor (RF220X00A) B-15 B.6 DC Choke Recommended Values B-16 B.7 Remote Controller RC-01 B-17 B.8 PG Card (for Encoder) B-18 B.8.1 EMV-PG01X B-18 B.8.2 EMV-PG01O B-22 B.8.3 EMV-PG01L B-27 B.9 AMD-EMI Filter Cross Reference B-31 B.9.1 Dimensions B-34 B.10 Multi-function I/O Extension Card B-41 B.10.1 Functions B-41 B.10.2 Dimensions B-43 B.10.3 Wiring B-43

Appendix C How to Select the Right AC Motor Drive C-1

C.1 Capacity Formulas C-1 C.2 General Precaution C-4 C.3 How to Choose a Suitable Motor C-5

Appendix D Publication History D-1

Chapter 1 Introduction

The AC motor drive should be kept in the shipping carton or crate before installation In order to retain the warranty coverage, the AC motor drive should be stored properly when it is not to be used for an extended period of time Storage conditions are:

CAUTION!

1 Store in a clean and dry location free from direct sunlight or corrosive fumes

2 Store within an ambient temperature range of -10 °C to +40 °C

3 Store within a relative humidity range of 0% to 90% and non-condensing environment

4 Store within an air pressure range of 86 kPA to 106kPA

5 DO NOT place on the ground directly It should be stored properly Moreover, if the surrounding environment is humid, you should put exsiccator in the package

6 DO NOT store in an area with rapid changes in temperature It may cause condensation and frost

7 If the AC motor drive is stored for more than 3 months, the temperature should not be higher than 30 °C Storage longer than one year is not recommended, it could result in the degradation

of the electrolytic capacitors

8 When the AC motor drive is not used for longer time after installation on building sites or places with humidity and dust, it’s best to move the AC motor drive to an environment as stated above

Chapter 1 Introduction

1-2

1.1 Receiving and Inspection

This VFD-VE AC motor drive has gone through rigorous quality control tests at the factory before shipment After receiving the AC motor drive, please check for the following:

 Check to make sure that the package includes an AC motor drive, the User Manual/Quick Start and CD

 Inspect the unit to assure it was not damaged during shipment

 Make sure that the part number indicated on the nameplate corresponds with the part number of your order

1.1.1 Nameplate Information

Example for 5HP/3.7kW 3-phase 230V AC motor drive

Serial Number & Bar Code

AC Drive ModelInput Spec

Mains Input Voltage23:230V 43:Three phase 460V Three phase

V037

Applicable motor capacity007: 1 HP(0.7kW) 150: 20HP(15kW)022: 3 HP(2.2kW) 220: 30 HP(22kW)037: 5 HP(3.7kW) 300: 40HP(30kW)055: 7.5HP(5.5kW) 370: 50 HP(37kW)075: 10 HP(7.5kW) 450: 60HP(45kW)110: 15 HP(11kW) 550: 75HP(55kW)

750: 100HP(75kW)Series Name ( ariable requency rive)V F D

2VFD-VE Series

Vector Series

Chapter 1 Introduction

1-3

1.1.3 Series Number Explanation

36 7 T 037V23A2

Production number

Production year 2007 Production factory Production week

(T: Taoyuan, W: Wujian) Model

Chapter 1 Introduction

1-4

B (B1) 1-3hp (0.75-2.2kW) VFD007V23A/43A-2, VFD015V23A/43A-2, VFD022V23A/43A-2

C 7.5-15hp (5.5-11kW) VFD055V23A/43A-2, VFD075V23A/43A-2, VFD110V43B-2

D 15-30hp (11-22kW) VFD110V23A/43A-2, VFD150V23A/43A-2, VFD185V23A/43A-2, VFD220V23A/43A-2

E (E1) 40-60hp (30-45kW) VFD300V43A-2, VFD370V43A-2, VFD450V43A-2

E (E2) 40-100hp (30-75kW) VFD300V23A-2, VFD370V23A-2, VFD550V43C-2, VFD750V43C-2

Please refer to Chapter 1.3 for exact dimensions

1.2 Preparation for Installation and Wiring

1.2.1 Ambient Conditions

Install the AC motor drive in an environment with the following conditions:

Storage

Transportation

Vibration: <20Hz: 9.80 m/s20 ~ 50Hz: 5.88 m/s2 (1G) max 2 (0.6G) max

Pollution Degree 2: good for a factory type environment

Minimum Mounting Clearances

H

DATA PROG

2 Failure to observe these precautions may void the warranty!

3 Mount the AC motor drive vertically on a flat vertical surface object by screws Other directions are not allowed

4 The AC motor drive will generate heat during operation Allow sufficient space around the unit for heat dissipation

5 The heat sink temperature may rise to 90°C when running The material on which the AC motor drive is mounted must be noncombustible and be able to withstand this high temperature

6 When AC motor drive is installed in a confined space (e.g cabinet), the surrounding

temperature must be within -10 ~ 40°C with good ventilation DO NOT install the AC motor drive in a space with bad ventilation

7 When installing multiple AC more drives in the same cabinet, they should be adjacent in a row with enough space in-between When installing one AC motor drive below another one, use a metal separation between the AC motor drives to prevent mutual heating

8 Prevent fiber particles, scraps of paper, saw dust, metal particles, etc from adhering to the heatsink

1.2.2 Remove Keypad

1-5HP/0.75-3.7kW (Frame B) 7.5-15HP/5.5-11kW (Frame C)

Chapter 1 Introduction

1-8

15-30HP/11-22kW (Frame D) 40-100HP/30-75kW (Frame E)

1.2.4 Lifting

Please carry only fully assembled AC motor drives as shown in the following

For 40-100HP (Frame E and E1)

Chapter 1 Introduction

1-9

D2 D1

244.3[9.63]

160.2[6.31]

67.0 [2.64]

4.0 [0.16]

8.0 [0.32]

6.5 [0.26] B2 150.0

[5.91]

135.0

[5.32]

272.1[10.72]

244.3[9.63]

183.7[7.24]

67.0 [2.64]

4.0 [0.16]

8.0 [0.32]

6.5 [0.26]

NOTE

Frame B1: VFD007V23A/43A-2, VFD015V23A/43A-2, VFD022V23A/43A-2

Frame B2: VFD037V23A/43A-2

160.2

7.0 [0.28]

7.0 [0.28]

NOTE

Frame C: VFD055V23A/43A-2, VFD075V23A/43A-2, VFD110V43B-2

D D1 D2

408.2[16.07]

384.0[15.13]

205.4[8.08]

110.0[4.33]

10.0 [0.39]

260.0[10.24]

132.5[5.22]

18.0[0.71]

13.0[0.51]

13.0 [0.51]

18.0 [0.71] E2 370.0

[14.57]

335.0

[13.19]

595.0 [23.43]

589.0[23.19]

560.0[22.05]

260.0[10.24]

132.5[5.22]

18.0[0.71]

13.0[0.51]

13.0 [0.51]

18.0 [0.71]

NOTE

Frame E1: VFD300V43A-2, VFD370V43A-2, VFD450V43A-2

Frame E2: VFD300V23A-2, VFD370V23A-2, VFD550V43C-2, VFD750V43C-2

Chapter 1 Introduction

1-14

This page intentionally left blank

Revision -XO 20, 04VE, SW V2.05 2-1

Chapter 2 Installation and Wiring

After removing the front cover (see chapter 1.2.3 for details), check if the power and control terminals are clear Be sure to observe the following precautions when wiring

 General Wiring Information

Applicable Codes

All VFD-VE series are Underwriters Laboratories, Inc (UL) and Canadian Underwriters Laboratories (cUL) listed, and therefore comply with the requirements of the National Electrical Code (NEC) and the Canadian Electrical Code (CEC)

Installation intended to meet the UL and cUL requirements must follow the instructions provided in “Wiring Notes” as a minimum standard Follow all local codes that exceed UL and cUL requirements Refer to the technical data label affixed to the AC motor drive and the motor nameplate for electrical data

The "Line Fuse Specification" in Appendix B, lists the recommended fuse part number for each VFD-VE Series part number These fuses (or equivalent) must be used on all installations where compliance with U.L standards is a required

CAUTION!

1 Make sure that power is only applied to the R/L1, S/L2, T/L3 terminals Failure to comply may result in damage to the equipment The voltage and current should lie within the range as indicated on the nameplate

2 Check following items after finishing the wiring:

A Are all connections correct?

2 All the units must be grounded directly to a common ground terminal to prevent lightning strike

Chapter 2 Installation and Wiring 

2-2 Revision Jul 2014, 04VE, SW V2.05

2.1 Wiring

Users must connect wires according to the circuit diagrams on the following pages Do not plug a modem or telephone line to the RS-485 communication port or permanent damage may result The pins 1 & 2 are the power supply for the optional copy keypad KPV-CE01 only and should not be used for RS-485 communication

Figure 1 for models of VFD-VE S eries (10 HP/7.5kW and b elow)

VFD007V23A/43A-2, VFD015V23A/43A-2, VFD022V23A/43A-2, VFD037V23A/43A-2,

VFD055V23A/43A-2, VFD075V23A/43A-2, VFD110V43B-2, VFD110V23A/43A-2

T (L3) Fus e/ NFB (No F use B reaker)

Recom me nded Ci rcuit

+10V 5K

3 2 1

P ower su pply + 10V 2 0m A

M aste r Freq uency

0 t o 1 0V 4 7k

A nalog S ignal C om mo n

E

U( T1) V(T 2) W(T 3)

IM 3~

RA RB RC

Mo tor

RS -485 seri al c omm uni cati on 1: + E V

2: G ND 3: S G- 4: S G+

Mul ti -f unct ion co nta ct o utp ut 1 (relay)

fact ory set t ing : f aul t i nd icat ion

P ho tocou pler O ut put

M ult i -fu ncti on cont act o ut put 4 (ph oto couple r)

MRA MRC

Mul ti -f unct ion co nta ct o utp ut 2 (relay)

48V DC 50m A fact ory set t ing : indi cat es th at i t i s ru nnin g

DFM o ut put s ig nal se lect ion

MI1 MI2 MI3 MI4 MI6 MI5 DCM

+24V

F WD/S T OP REV / S TOP

Mu lt i-st ep 1

M ult i-st ep 2

M ul ti -ste p 3 Mul t i-st ep 4

No f un ct i on Digi t al S ig nal C omm on

Fact ory

set ti ng

* D on't a p ply t he m ai ns volt age d irect ly

No f un ct i on

REV FWD

A CI c urrent / volt age se lect ion

AFM ACM

A nal og S ign al com m on

E

T he br ake resist or i s bui lt -in t o m ode l V FD110 V43 B-2

NO TE

I f t he f a ult o ccurs, t he

cont act w il l be O N t o t urn

of f t he p ower a nd prot ect t he p ower syste m.

D FM S wi t ch

M ake su re t hat p ower i s OF F

b ef ore chang ing t he s wit ch

se tt in g.

4~ 20m A/ 0~ 10V -1 0~+1 0V

A CI S wit ch

M ake sure t h at p ower i s OFF

be for e changi ng t he swi t ch

set t ing

0~10VDC/2mA

A FM a nal og ou tp ut se lect ion

An alog M ul t i-f unct ion O ut put T erm inal

A FM S wit ch

M ake sure t hat p o wer is O FF

bef ore ch angi ng t he swi tch

Revision Jul 2014, 04VE, SW V2.05 2-3

Mai n circu it ( power) t erm in als Con trol c ircui t t e rmi nals S hiel ded l eads & C a ble

Recom men ded Ci rcuit

when p ower supp ly

+ 10V 5K

3 2 1

P ower sup ply +1 0V 2 0m A

M aster F requ ency

0 t o 10 V 4 7k

Ana log S i gnal C om mon

E

U(T 1) V(T2) W(T 3)

IM

3 ~

RA RB

Di gi tal S igna l Com m on

M ult i -fu ncti on cont act o ut put 1 (rel ay)

f act ory set ti ng: f aul t i ndi ca ti on

P hot ocoup ler O utp ut

M ult i-f unct io n cont act o ut put 4 (phot ocou pler)

MRA MRC

M ult i -fu ncti on cont act o ut put 2 (rel ay)

48 VDC 5 0mA

f act ory set ti ng:

i ndica tes t hat i t i s runn ing

DF M o ut put s igna l sel ecti on

+24V

FW D/S TO P

RE V / ST OP Mul t i-st ep 1

M ult i-st ep 2

M ult i -step 3 Mul t i-st ep 4

No f unct io n Digi ta l S ig nal Co mm on

Fact ory

sett i ng

* D on't a pp ly t he m ain s vo lt age d irect ly

A nalo g S ignal c om mon

E

T he bra ke r esist or i s buil t-i n t o m odel V FD110V 43B -2.

NOT E

I f t he f a ult o ccurs, t he

cont act w il l be O N t o t urn

of f t he p ower a nd prot ect t he pow er syst em

DF M S wi tch

M ake sure t ha t p ower i s OFF

be fore c hangi ng t he swi tch set t ing.

4~ 20mA / 0~1 0V -10 ~+10 V

A CI S wit ch

M ake sure t ha t p ower i s OFF

be fore c hangi ng t he swi tch

set t ing

0~10VDC/ 2mA

A FM a nal og ou tpu t sel ect ion

An alog M ul t i-f unct ion O ut put T ermi nal

A FM S wit ch

M ake sure t hat p ow er is O FF

bef ore ch angin g t he swit ch

Figure 2 for models of VFD-VE S eries (15HP/11kW and above)

VFD150V23A/43A-2, VFD185V23A/43A-2, VFD220V23A/43A-2, VFD300V43A-2, VFD370V43A-2, VFD450V43A-2, VFD300V23A-2, VFD370V23A-2, VFD550V43C-2, VFD750V43C-2

brake un it (opt ion al)

b rake resist or (o pti onal )

Chapter 2 Installation and Wiring

Figure 3 Wiring for SINK(NPN) mode and SOURCE(PNP) mode

*Don't apply the mains voltage directly

to above terminals

FWD/STOPREV/STOPMulti-step1Multi-step2Multi-step3Multi-step4

+24V

MI1MI2MI3MI4MI5MI6

Factorysetting

SINK/NPN Mode

FWDREV

No Function

No FunctionDigital Signal Common

DCM

Sink Source SW1

E

*Don't apply the mains voltage directly

to above terminals

FWD/STOPREV/STOPMulti-step1Multi-step2Multi-step3Multi-step4

+24V

MI1MI2MI3MI4MI5MI6

Factorysetting

SOURCE/PNP Mode

FWDREV

2-5

CAUTION!

1 The wiring of main circuit and control circuit should be separated to prevent erroneous actions

2 Please use shield wire for the control wiring and not to expose the peeled-off net in front of the terminal

3 Please use the shield wire or tube for the power wiring and ground the two ends of the shield wire or tube

Chapter 2 Installation and Wiring

2.2 External Wiring

Motor

Output AC Line Reactor

Power Supply

Magnetic contactor

Input AC Line Reactor

EMI Filter

R/L1 S/L2 T/L3

U/T1 V/T2 W/T3

+/B1 B2

Zero-phase Reactor

Zero-phase Reactor

supply

Please follow the specific power supply requirements shown in Appendix A

Fuse/NFB (Optional)

There may be an inrush current during power up Please check the chart of Appendix B and select the correct fuse with rated current Use of

an NFB is optional

Magnetic contactor (Optional)

Please do not use a Magnetic contactor as the I/O switch of the AC motor drive, as it will reduce the operating life cycle of the AC drive

Input AC Line Reactor(Optional)

Used to improve the input power factor, to reduce harmonics and provide protection from AC line disturbances (surges, switching spikes, short interruptions, etc.) AC line reactor should be installed when the power supply capacity is 500kVA

or more or advanced capacity is activated The wiring distance should

be 10m Refer to appendix B for details

Zero-phase Reactor (Ferrite Core Common Choke) (Optional)

Zero phase reactors are used to reduce radio noise especially when audio equipment is installed near the inverter Effective for noise reduction

on both the input and output sides Attenuation quality is good for a wide range from AM band to 10MHz Appendix B specifies the zero phase reactor (RF220X00A)

EMI filter (Optional)

To reduce electromagnetic interference, please refer to Appendix

B for more details

Brake Resistor (Optional)

Used to reduce the deceleration time

of the motor Please refer to the chart

in Appendix B for specific Brake Resistors

Output AC Line Reactor(Optional)

Motor surge voltage amplitude depends on motor cable length For applications with long motor cable (>20m), it is necessary to install a reactor at the inverter output side

2-7

2.3 Main Circuit

2.3.1 Main Circuit Connection

Figure 1 for the main terminals

R(L1)S(L2 )T(L3)

R

S

T

U (T 1)V(T2 )W(T3)

IM

3 ~MC

EE

Figure 2 for the main terminals

R(L1)S(L2 )T(L3)

R

S

T

U (T 1)V(T2 )W(T3)

IM

3 ~MC

EE

Motor

R/L1, S/L2, T/L3 AC line input terminals (1-phase/3-phase)

U/T1, V/T2, W/T3 AC drive output terminals for connecting 3-phase

induction motor

+2/B1, B2 Connections for Brake Resistor (optional)

+2~(-), +2/B1~(-) Connections for External Brake Unit (VFDB series)

Earth connection, please comply with local regulations

Chapter 2 Installation and Wiring

Mains power terminals (R/L1, S/L2, T/L3)

 Connect these terminals (R/L1, S/L2, T/L3) via a no-fuse breaker or earth leakage breaker to 3-phase AC power (some models to 1-phase AC power) for circuit protection It is

unnecessary to consider phase-sequence

 It is recommended to add a magnetic contactor (MC) in the power input wiring to cut off power quickly and reduce malfunction when activating the protection function of AC motor drives Both ends of the MC should have an R-C surge absorber

 Please make sure to fasten the screw of the main circuit terminals to prevent sparks which is made by the loose screws due to vibration

 Please use voltage and current within the regulation shown in Appendix A

 When using leakage-current breaker to prevent leakage current,

 Do NOT run/stop AC motor drives by turning the power ON/OFF Run/stop AC motor drives

by RUN/STOP command via control terminals or keypad If you still need to run/stop AC drives by turning power ON/OFF, it is recommended to do so only ONCE per hour

 Do NOT connect 3-phase models to a 1-phase power source

Output terminals for main circuit (U, V, W)

 When the AC drive output terminals U/T1, V/T2, and W/T3 are connected to the motor terminals U/T1, V/T2, and W/T3, respectively, the motor will rotate counterclockwise (as viewed on the shaft end of the motor) when a forward operation command is received To permanently reverse the direction of motor rotation, switch over any of the two motor leads

Forward running

 DO NOT connect phase-compensation capacitors or surge absorbers at the output terminals

 Use well-insulated motor, suitable for inverter operation

Terminals [+1, +2] for connecting DC reactor

+1

Jumper

DC reactor

2-9

 To improve power factor and reduce harmonics connect a DC reactor between terminals [+1, +2] Please remove the jumper before connecting the DC reactor

NOTE Models of 15kW and above have a built-in DC reactor

Terminals [+2/B1, B2] for connecting brake resistor and terminals [+1, +2/B1] for connecting external brake unit

Brake unit(optional)Refer to Appendix B for the use ofspec ial braking resis tor/unit

 Connect the terminals [+(P), -(N)] of the brake unit to the AC motor drive terminals

[+2(+2/B1), (-)] The length of wiring should be less than 5m with twisted cable

 When not used, please leave the terminals [+2/B1, -] open

 Use ground leads that comply with local regulations and keep them as short as possible

 Multiple VFD-VE units can be installed in one location All the units should be grounded

directly to a common ground terminal, as shown in the figure below Ensure there are no

ground loops

good

Chapter 2 Installation and Wiring

2.3.2 Main Circuit Terminals

Frame B

+1 +2 B 1- B 2 U/T1 V/T2 W/T3

Screw Torque : Wire Gauge : 18Kgf-cm18~10AWG

14-10 AWG (2.1-5.3mm2)

18kgf-cm(15.6in-lbf)

Stranded copper only,

12-8 AWG (3.3-8.4mm2)

30kgf-cm(26in-lbf)

Stranded copper only,

75 oC

2-11

Frame D

3

V/T2 W/T3 R/L1

8-2 AWG (8.4-33.6mm2)

30kgf-cm(26in-lbf)

Stranded copper only,

75 oC

Frame E

W/T3 S/L2

R/L1 T/L3 +1 +2 U/T1 V/T2

(173in-lbf) Screw Torque:

57kgf-cm(49in-lbf)VFD300V23A-2

VFD370V23A-2VFD550V43C-2VFD750V43C-2

4-2 AWG (21.2-33.6mm2)

200kgf-cm(173in-lbf)

Stranded copper only, 75 oC

NOTE

# To connect 6 AWG (13.3 mm2) wires, use Recognized Ring Terminals

Chapter 2 Installation and Wiring

DCM

Internal Circuit SOURCE Mode

DCM

ACMAVI

ACIAFM

MCMRA

2-13

Terminal symbols and functions

Terminal

Symbol Terminal Function

Factory Settings (SINK) ON: Connect to DCM

OFF: Stop acc to Stop Method REV Reverse-Stop Command ON: Run in REV direction

OFF: Stop acc to Stop Method +24V DC Voltage Source +24VDC, 80mA, used for SOURCE mode MI1 Multi-function Input 1

MI2 Multi-function Input 2

MI3 Multi-function Input 3

MI4 Multi-function Input 4

MI5 Multi-function Input 5

MI6 Multi-function Input 6

Refer to Pr.02-01 to Pr.02-06 for programming the Multi-function Inputs

ON: the activation current is 6.5mA OFF: leakage current tolerance is 10μA

DFM

Digital Frequency Meter

(Open Collector Output)

Max: 48V 50mA

mode

RA Multi-function Relay Output 1 (N.O.) a

RB Multi-function Relay Output 1 (N.C.) b

RC Multi-function Relay Common

MRA Multi-function Relay Output 2 (N.O.) a

MRC Multi-function Relay Common

Resistive Load:

5A(N.O.)/3A(N.C.) 240VAC 5A(N.O.)/3A(N.C.) 24VDC Inductive Load:

1.5A(N.O.)/0.5A(N.C.) 240VAC 1.5A(N.O.)/0.5A(N.C.) 24VDC

To output monitor signal, including in operation, frequency arrival, overload and etc

Refer to Pr.02-11~02-12 for programming

Chapter 2 Installation and Wiring

Terminal

Symbol Terminal Function

Factory Settings (SINK) ON: Connect to DCM

+10V Potentiometer Power Supply +10VDC 20mA (variable resistor 3-5kohm) MCM Multi-function Output Common (Photocoupler) Max 48VDC 50mA

MO1 Multi-function Output 1 (Photocoupler)

MO2 Multi-function Output 2 (Photocoupler)

Maximum 48VDC, 50mA Refer to Pr.02-13 to Pr.02-14 for programming

AVI

Analog voltage Input

ACM AVI +10V

ACI

Analog current Input

ACM ACI

4-20mA

AUI

Auxiliary analog voltage input

ACM AUI

+10

~ -10V

2-15

Terminal

Symbol Terminal Function

Factory Settings (SINK) ON: Connect to DCM

AFM

Analog output meter

AFM

ACM 0~20mA

Impedance: 18.5kΩ (voltage output)

1.1mΩ (current output) Output current 20mA max

Resolution: max frequency corresponds to

0-10V

Function: Pr.03-18 Switch: AFM switch, factory setting is 0-

10V ACM Analog control signal (common) Common for AVI, ACI, AUI, AFM

*Control signal wiring size: 18 AWG (0.75 mm2) with shielded wire

Analog input terminals (AVI, ACI, AUI, ACM)

 Analog input signals are easily affected by external noise Use shielded wiring and keep it as short as possible (<20m) with proper grounding If the noise is inductive, connecting the shield to terminal ACM can bring improvement

 If the analog input signals are affected by noise from the AC motor drive, please connect a capacitor and ferrite core as indicated in the following diagrams:

C

AVI/ACI/AUIACM

Digital outputs (MO1, MO2, MCM)

 Make sure to connect the digital outputs to the right polarity, see wiring diagrams

 When connecting a relay to the digital outputs, connect a surge absorber or fly-back diode across the coil and check the polarity

Chapter 2 Installation and Wiring

 When using a GFCI (Ground Fault Circuit Interrupter), select a current sensor with sensitivity

of 200mA, and not less than 0.1-second detection time to avoid nuisance tripping

DANGER!

Damaged insulation of wiring may cause personal injury or damage to circuits/equipment if it comes

in contact with high voltage

The specification for the control terminals

DCM

ACMAVI

ACIAFM

MCMRA

The Position of the Control Terminals

Revision Jul 2014, 04VE, SW V2.05 3-1

Chapter 3 Digital Keypad Operation and Start Up

3.1 Digital Keypad KPV-CE01

3.1.1 Description of the Digital Keypad KPV-CE01

U

F H

KPV-CE01

JOG

MODE Selection Key

Press this key to view different

Moves the cursor right

FWD/REV Direction Key

RUN key

Displays the AC drive Master Frequency

Displays the actual output frequency present at terminals U/T1, V/T2, and W/T3

User defined unit (where U = F x Pr.00-05)

Displays the output current present at terminals U/T1, V/T2, and W/T3

The counter value (C)

Chapter 3 Digital Keypad Operation and Start Up

Displays the selected parameter

Displays the actual stored value of the selected parameter

External Fault

Display “End” for approximately 1 second if input has been accepted by pressing key After a parameter value has been set, the new value is automatically stored in memory To modify an entry, use the

Display “Err”, if the input is invalid

Chapter 3 Digital Keypad Operation and Start Up

MODE MODE

U

F H

GO START

U F H

U

F H

U

F H U

to set the parameters

NOTE: In the selection mode, press

to return to the selection mode.

NOTE: In the parameter setting mode, you can press

move to previous display

parameter set successfully

parameter set error

MODE

To switch display mode