Frame D0~H Remove the MOV-PLATE by hands, no screws need to be loosen Isolating main power from ground: When the power distribution system of the Power Regenerative Unit is a floating gr
Trang 150126046052014-11
IABG Headquarters
Delta Electronics, Inc
Taoyuan Technology Center
No.18, Xinglong Rd., Taoyuan City,
Taoyuan County 33068, Taiwan
TEL: 886-3-362-6301 / FAX: 886-3-371-6301
Asia
Delta Electronics (Jiangsu) Ltd.
Wujiang Plant 3
1688 Jiangxing East Road,
Wujiang Economic Development Zone
Wujiang City, Jiang Su Province,
People's Republic of China (Post code: 215200)
TEL: 86-512-6340-3008 / FAX: 86-769-6340-7290
Delta Greentech (China) Co., Ltd.
238 Min-Xia Road, Pudong District,
Delta Electronics (Korea), Inc.
1511, Byucksan Digital Valley 6-cha, Gasan-dong,
Geumcheon-gu, Seoul, Korea, 153-704
TEL: 82-2-515-5303 / FAX: 82-2-515-5302
Delta Electronics Int’l (S) Pte Ltd
4 Kaki Bukit Ave 1, #05-05, Singapore 417939
TEL: 65-6747-5155 / FAX: 65-6744-9228
Delta Electronics (India) Pvt Ltd.
Plot No 43 Sector 35, HSIIDC
Gurgaon, PIN 122001, Haryana, India
TEL : 91-124-4874900 / FAX : 91-124-4874945
Americas
Delta Products Corporation (USA)
Raleigh Office
P.O Box 12173,5101 Davis Drive,
Research Triangle Park, NC 27709, U.S.A.
TEL: 1-919-767-3800 / FAX: 1-919-767-8080
Delta Greentech (Brasil) S.A
Sao Paulo Office
Rua Itapeva, 26 - 3° andar Edificio Itapeva One-Bela Vista
CPE5
Trang 2There are highly sensitive MOS components on the printed circuit boards These components are especially sensitive to static electricity Please do not touch these components or the circuit boards before taking anti-static measures Never reassemble internal components or wiring
Ground the AC motor drive using the ground terminal The grounding method must comply with the laws of the country where the AC motor drive is to be installed
DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight and inflammables
CAU TION
Never connect the AC motor drive output terminals U/T1, V/T2 and W/T3 directly to the AC mains circuit power supply
Only qualified persons are allowed to install, wire and maintain the AC motor drives
Even if the 3-phase AC motor is stop, a charge may still remain in the main circuit terminals of the AC motor drive with hazardous voltages
The performance of electrolytic capacitor will degrade if it is not charged for a long time It is recommended to charge the driver which is stored in no charge condition every 2 years for 3~4 hours
Please use adjustable AC power source (ex: AC autotransformer) to charge the driver gradually to rated voltage, and should not charge it directly with rated voltage
Pay attention to the following when transporting and installing this package (including wooden crate, wood stave and carton box)
1 If you need to sterilize, deworm the wooden crate or carton box, please do not use steamed smoking sterilization or you will damage the VFD
2 Please use other ways to sterilize or deworm
3 You may use high temperature to sterilize or deworm Leave the packaging materials in an environment of over 56℃ for 30 minutes
It is strictly forbidden to use steamed smoking sterilization The warranty does not covered VFD damaged by steamed smoking sterilization
NOTE
The content of this manual may be revised without prior notice Please consult our distributors or download the most updated version at http://www.delta.com.tw/industrialautomation
Trang 3Chapter 5 Main Circuit Terminals 5-1
Chapter 6 Control Terminals 6-1
Chapter 7 Optional Accessories 7-1
Chapter 8 Option Cards 8-1
Chapter 9 Specifications 9-1
Chapter 10 Digital Keypad 10-1
Chapter 11 Summary of Parameters 11-1
Chapter 12 Descriptions of Parameter Setting 12-1
Chapter 13 Warning Codes 13-1
Chapter 14 Fault Codes and Descriptions 14-1
Chapter 15 CANopen Overview 15-1
Chapter 16 PLC Function Applications 16-1
Chapter 17 BACnet Main Circuit Terminals 17-1
Chapter 18 Suggestions and Error Corrections for Standard AC Motor Drives 18-1
Chapter 19 EMC Standard Installation Guide 19-1
Chapter 20 Safety Torque Off Function 20-1
Appendix A Publication History A-1
Application Control Board: V1.21
Keypad: V1.10
Trang 4Chapter 1 Introduction
Receiving and Inspection
After receiving the AC motor drive, please check for the following:
1 Please inspect the unit after unpacking to assure it was not damaged during shipment
2 Make sure that the part number printed on the package corresponds with the part number indicated
on the nameplate
3 Make sure that the voltage for the wiring lie within the range as indicated on the nameplate
4 When wiring the AC motor drive, please make sure that the wiring of input terminals “R/L1, S/L2, T/L3” and output terminals”U/T1, V/T2, W/T3” are correct to prevent drive damage
5 When power is applied, select the language and set the parameter groups via the digital keypad (KPC-CC01)
Nameplate Information:
Trang 5Model Name:
Serial Number:
Trang 6RFI Jumper
RFI Jumper: The AC motor drive may emit the electrical noise The RFI jumper is used to suppress the interference (Radio Frequency Interference) on the power line
Frame A~C
Screw Torque: 8~10kg-cm(6.9-8.7 lb -in.)
Loosen the screws and remove the MOV-PLATE Fasten the screws back to the original position after MOV-PLATE is removed
Trang 7Frame D0~H
Remove the MOV-PLATE by hands, no screws need to be loosen
Isolating main power from ground:
When the power distribution system of the Power Regenerative Unit is a floating ground system (IT) or an asymmetric ground system (TN), the RFI short short-circuit cable must be cut off Cutting off the
short-circuit cable cuts off the internal RFI capacitor (filter capacitor) between the system's frame and the central circuits to avoid damaging the central circuits and (according to IEC 61800-3) reduce the ground leakage current
Important points regarding ground connection
To ensure the safety of personnel, proper operation, and to reduce electromagnetic radiation, the Power Regenerative Unit must be properly grounded during installation
The diameter of the cables must meet the size specified by safety regulations
The shielded cable must be connected to the ground of the Power Regenerative Unit to meet safety regulations
The shielded cable can only be used as the ground for equipment when the aforementioned points are met
When installing multiple sets of Power Regenerative Units, do not connect the grounds of the Power Regenerative Units in series As shown below
Best wiring setup for ground wires Ground terminal
Trang 8Pay particular attention to the following points:
After turning on the main power, do not cut the RFI short-circuit cable while the power is on
Make sure the main power is turned off before cutting the RFI short-circuit cable
Cutting the RFI short-circuit cable will also cut off the conductivity of the capacitor Gap discharge may occur once the transient voltage exceeds 1000V
If the RFI short-circuit cable is cut, there will no longer be reliable electrical isolation In other words, all controlled input and outputs can only be seen as low-voltage terminals with basic electrical isolation Also, when the internal RFI capacitor is cut off, the Power Regenerative Unit will no longer be electromagnetic compatible
The RFI short-circuit cable may not be cut off if the main power is a grounded power system
The RFI short-circuit cable may not be cut off while conducting high voltage tests When conducting a high voltage test to the entire facility, the main power and the motor must be disconnected if leakage current is too high
Floating Ground System(IT Systems)
A floating ground system is also called IT system, ungrounded system, or high impedance/resistance (greater than 30Ω) grounding system
Disconnect the ground cable from the internal EMC filter
In situations where EMC is required, check whether there is excess electromagnetic radiation
affecting nearby low-voltage circuits In some situations, the adapter and cable naturally provide enough suppression If in doubt, install an extra electrostatic shielded cable on the power supply side between the main circuit and the control terminals to increase security
Do not install an external RFI/EMC filter, the EMC filter will pass through a filter capacitor, thus
connecting power input to ground This is very dangerous and can easily damage the Power
Regenerative Unit
Asymmetric Ground System(Corner Grounded TN Systems)
Caution: Do not cut the RFI short-circuit cable while the input terminal of the Power Regenerative Unit carries power
In the following four situations, the RFI short-circuit cable must be cut off This is to prevent the system from grounding through the RFI capacitor, damaging the Power Regenerative Unit
RFI short-circuit cable must be cut off
1 Grounding at a corner in a triangle configuration
Trang 93 Grounding at one end in a single-phase
electromagnetic radiation In a situation with higher
requirements for electromagnetic compatibility, and using a
symmetrical grounding power system, an EMC filter can be
installed As a reference, the diagram on the right is a
symmetrical grounding power system
L 2
L 3
L 1
Trang 10170.0 [6.69]
116.0 [4.57]
236.0 [9.29]
45.8 [1.80]
6.2 [0.24]
22.2 [0.87]
34.0 [1.34]
28.0 [1.10]
Trang 11Detail A (Mounting Hole)
Detail B (Mounting Hole)
190.0 [7.48]
173.0 [6.81]
303.0 [11.93]
77.9 [3.07]
8.5 [0.33]
22.2 [0.87]
34.0 [1.34]
43.8 [1.72] D1*: Flange mounting
Trang 12Frame C
VFD185CP23A-21,VFD220CP23A-21,VFD300CP23A-21,VFD220CP43A-21,
VFD300CP43B-21,VFD370CP43B-21,VFD220CP4EA-21,VFD300CP4EB-21,
VFD370CP4EB-21
Detail A (Mounting Hole)
Detail B (Mounting Hole)
210.0 [8.27]
231.0 [9.09]
381.0 [15.00]
92.9 [3.66]
8.5 [0.33]
22.2 [0.87]
34.0 [1.34]
50.0 [1.97] D1*: Flange mounting
Trang 13Frame D
D0-1: VFD450CP43S-00; VFD550CP43S-00
S1S1
DETAIL A(MOUNTING HOLE)
DETAIL B(MOUNTING HOLE)
WW1
255.0 [10.04]
235.0 [9.25]
475.0 [18.70]
442.0 [17.40]
94.2 [3.71]
16.0 [0.63]
11.0 [0.43]
18.0 [0.71] D1*: Flange mounting
Trang 14Frame D
D0-2 VFD450CP43S-21; VFD550CP43S-21
WW1
DETAIL A(MOUNTING HOLE)
DETAIL B(MOUNTING HOLE)
1
233
255.0 [10.04]
235.0 [9.25]
500.0 [19.69]
475.0 [18.70]
442.0 [17.40]
94.2 [3.71]
16.0 [0.63]
11.0 [0.43]
18.0 [0.71]
62.7 [2.47]
34.0 [1.34]
22.0 [0.87] D1*: Flange mounting
Trang 15Frame D
Frame D1:
VFD370CP23A-00, VFD450CP23A-00, VFD750CP43B-00, VFD900CP43A-00
W W1
S1 S1
SEE DETAIL A
DETAIL A (MOUNTING HOLE)
DETAIL B (MOUNTING HOLE) SEE DETAIL B
285.0 [11.22]
550.0 [21.65]
525.0 [20.67]
492.0 [19.37]
107.2 [4.22]
16.0 [0.63]
11.0 [0.43]
18.0
D1*: Flange mounting
Trang 16Frame D
D2:
VFD370CP23A-21, VFD450CP23A-21, VFD750CP43B-21, VFD900CP43A-21
W W1
1
2 3
S1 S1
SEE DETAIL A
DETAIL A (MOUNTING H OLE)
DETAIL B (MOUNTING H OLE)
SEE DETAIL B
3 2
275.0 [10.83]
285.0 [11.22]
550.0 [21.65]
525.0 [20.67]
492.0 [19.37]
107.2 [4.22]
16.0 [0.63]
11.0 [0.43]
18.0 [0.71]
76.2 [3.00]
34.0 [1.34]
22.0 [0.87] D1*: Flange mounting
Trang 17D1 D
335.0 [13.19
589 [23.19]
560.0 [22.05]
528.0 [20.80]
143.0 [5.63]
18.0 [0.71]
13.0 [0.51]
18.0
D1*: Flange mounting
Trang 18D1 D
300.0 [11.81]
335.0 [13.19
589 [23.19]
560.0 [22.05]
528.0 [20.80]
143.0 [5.63]
18.0 [0.71]
13.0 [0.51]
18.0 [0.71]
22.0 [0.87]
34.0 [1.34]
92.0 [3.62] D1*: Flange mounting
Trang 19See Detail A
See Detail B
Detail A (Mounting Hole)
Detail B (Mounting Hole)
FRAME_F1
D2
D D1
380.0 [14.96]
800.0 [31.50]
770.0 [30.32]
717.0 [28.23]
124.0 [4.88]
18.0 [0.71]
13.0 [0.51]
25.0 [0.98]
18.0 [0.71] Frame Φ 1 Φ 2 Φ 3
D1*: Flange mounting
Trang 20W W1
D D1
380.0 [14.96]
800.0 [31.50]
770.0 [30.32]
717.0 [28.23]
124.0 [4.88]
18.0 [0.71]
13.0 [0.51]
25.0 [0.98]
18.0 [0.71] F2 420.0
[16.54]
940.0 [37.00]
300.0 [11.81]
380.0 [14.96]
800.0 [31.50]
770.0 [30.32]
717.0 [28.23]
124.0 [4.88]
18.0 [0.71]
13.0 [0.51]
25.0 [0.98]
18.0 [0.71] Frame Φ 1 Φ 2 Φ 3
F2 92.0
[3.62]
35.0 [1.38]
22.0 [0.87]
D1*: Flange mounting
Trang 21Frame G
Frame G1: VFD2200CP43A-00,VFD2800CP43A-00
W1 W
440.0 [217.32]
1000.0 [39.37]
963.0 [37.91]
913.6 [35.97]
13.0 [0.51]
26.5 [1.04]
27.0
Trang 22Frame G
Frame G2: VFD2200CP43A-21,VFD2800CP43A-21
W1 W
397.0 [15.63]
440.0 [217.32]
1000.0 [39.37]
963.0 [37.91]
913.6 [35.97]
13.0 [0.51]
26.5 [1.04]
27.0 [1.06]
22.0 [0.87]
34.0 [1.34]
117.5 [4.63]
Trang 23398.0 [15.67]
630.0 [24.8]
290.0
1403.0 [55.24]
1346.6 [53.02] - -
13.0 [0.51]
26.5 [1.04]
25.0
Trang 24404.0 [15.90]
630.0 [24.8]
500.0 [19.69]-
630.0 [24.80]
760.0 [29.92]
800.0 [31.5] -
1729.0 [68.07]
1701.6 [66.99] - -
[2.00]
38.0 [1.50]
65.0 [2.56]
204.0 [8.03]
68.0 [2.68]
137.0 [5.40]
13.0 [0.51]
26.5 [1.04]
25.0
Trang 25404.0 [15.91]
630.0 [24.80]
500.0 [19.69]
630.0 [24.80]
760.0 [29.92]
800.0
-1729.0 [68.07]
65.0 [2.56]
204.0 [8.03]
68.0 [2.68]
137.0 [5.40]
13.0 [0.51]
26.5 [1.04]
25.0 [0.98]
22.0 [0.87]
34.0 [1.34]
117.5 [4.63]
Trang 26Digital Keypad
KPC-CC01
Trang 27Chapter 2 Installation
The appearances shown in the following figures are for reference only
Airflow direction: (Blue arrow) inflow (Red arrow) outflow
Single drive: installation
Multiple drives, single side-by-side horizontal installation（Frame A~C, G, H）
Multiple drives: side-by-side installation (Frame D0, D, E, F) Install a barrier between the drives is
required
Trang 28Multiple drives side-by-side installation in rows (Frame A~H )
Ta: Frame A~G Ta*: Frame H
For installation in rows, it is recommended installing a barrier between the drives Adjust the size/depth of the barrier till the temperature measured at the fan’s inflow side is lower than the operation temperature Operation temperature is the defined as the temperature measured 50mm away from the fan’s inflow side (As shown in the figure below)
Minimum mounting clearance
Frame A VFD007CP23A-21; VFD007CP43A/4EA-21; VFD015CP23A-21; VFD015CP43B/4EB-21;
VFD022CP23A-21;VFD022CP43B/4EB-21; VFD037CP23A-21; VFD037CP43B/4EB-21;
VFD040CP43A/4EA-21; VFD055CP23A-21; VFD055CP43B/4EB-21; VFD075CP43B/4EB-21
Frame B VFD075CP23A-21; VFD110CP23A-21; VFD110CP43B/4EB -21; VFD150CP23A-21;
Frame G VFD2200CP43A-00/43A-21; VFD2800CP43A-00/43A-21
Frame H VFD3150CP43A-00/43C-00/43C-21; VFD3550CP43A-00/43C-00/43C-21;
VFD4000CP43A-00/43C-00/43C-21
NOTE
1 It is the minimum distance required for frame A~D If drives are installed closer than the minimum mounting clearance, the fan may not function properly
Trang 29NOT E
※ The mounting clearances shown in the left figure are NOT for
installing the drive in a confined space (such as cabinet or electric box) When installing in a confined space, besides the same minimum mounting clearances, it needs to have the ventilation equipment or air conditioner to keep the surrounding temperature lower than the operation temperature
※ The following table shows heat dissipation and the required air volume when installing a single drive in a confined space When installing multiple drives, the required air volume shall be multiplied
by the number the drives
※ Refer to the chart (Air flow rate for cooling) for ventilation equipment design and selection
※ Refer to the chart (Power dissipation) for air conditioner design and selection
※ Different control mode will affect the derating See Pr06-55 for more information
※ Ambient temperature derating curve shows the derating status in different temperature in relation to different protection level
※ If UL Type 1 models need side by side installation, please remove top cover of FrameA~C, and please do not install conduit box of Frame D and above
Trang 30Air flow rate for cooling Power Dissipation
※ When installing the multiple drives, the required air volume should be
the required air volume for single drive X the number of the drives
※ The heat dissipation shown in the chart is for installing single drive in a confined space
※ When installing the multiple drives, volume
of heat dissipation should be the heat dissipated for single drive X the number of the drives
※ Heat dissipation for each model is calculated by rated voltage, current and default carrier
Trang 31Chapter 3 Unpacking
The AC motor drive should be kept in the shipping carton or crate before installation In order to retain the warranty coverage, the AC motor drive should be stored properly when it is not to be used for an extended period of time
The AC motor drive is packed in the crate Follows the following step for unpack:
Frame D
Loosen the 12 cover screws to open the crate
Loosen all of the screws on the 4 iron plates at the four bottom corners of the crate 4 screws on each
of the iron plate (total 16 screws)
manual
Trang 32Loosen the 8 screws that fastened on the pallet,
remove the wooden plate
Trang 33Lift the drive by hooking the lifting hole It is now
ready for installation
Loosen the 10 screws on the pallet, remove the wooden plate
Lift the drive by hooking the lifting hole It is now ready for installation
Frame E
Loosen the 4 screws on the iron plates There are
4 iron plates and in total of 16 screws
Loosen the 4 screws on the iron plates There are
4 iron plates and in total of 16 screws
Trang 34Remove the crate cover, EPEs and manual Remove the crate cover, EPEs, rubbers and
Lift the drive by hooking the lifting hole It is now
ready for installation
Lift the drive by hooking the lifting hole It is now ready for installation
Trang 35Frame F
Remove the 6 clips on the side of the crate with a
flat-head screwdriver (As shown in figure below.)
1
2
3
654
Remove the 6 clips on the side of the crate with a flat-head screwdriver (As shown in figure below.)
654
12
3Remove the crate cover, EPEs and manual Remove the crate cover, EPEs, rubbers and
manual
Loosen the 5 screws on the pallet
as shown in the following figure
1 2 3 4 5
Loosen the 9 screws on the pallet and remove the wooden plate
123456789
wood plate1wood plate2
Trang 36Lift the drive by hooking the lifting hole It is now
ready for installation
Lift the drive by hooking the lifting hole It is now
ready for installation
Frame G
Remove the 6 clips on the side of the crate with a
flathead screwdriver (As shown in figure below.)
1
2
3
4 5
6
Remove the 6 clips on the side of the crate with a flathead screwdriver (As shown in figure below.)
1 2
3
4 5
6
Remove the crate cover, EPEs and manual Remove the crate cover, EPEs, rubber and manual
Trang 37Loosen the 5 screws as shown in following figure:
1
2
3 4 5
Loosen the 12 screws and remove the wooden plate
wood plate5
wood plate1 3
2
4 11 7 9
6 8 10 12
wood plate2 wood plate3
1
wood plate4
Lift the drive by hooking the lifting hole It is now
ready for installation
Lift the drive by hooking the lifting hole It is now ready for installation
Frame H
Remove the 8 clips on the side of the crate with a
flathead screwdriver (As shown in figure below.)
Remove the 8 clips on the side of the crate with a flathead screwdriver (As shown in figure below.)
Trang 38Remove the crate cover, EPEs and manual Remove the crate cover, EPEs, rubbers and
manual
Loosen the 6 screws on the top then remove 6
metal washers and 6 plastic washers as shown in
figure below
Loosen the 6 screws on the top then remove 6 metal washers and 6 plastic washers as shown in figure below
Lift the drive by hooking the lifting hole It is now
ready for installation
Loosen 6 of the M6 screws on the side and remove the 2 plates, as shown in below The removed screws and plates can be used to secure the AC motor drive from the external
Trang 39Secure the drive from the external (Skip to the
next step if it is not necessary in your case.) Loosen 8 of M8 screws on the both sides and place the 2 plates that were removed from the last step Fix the plates to AC motor drive by fasten 8 of the M8 screws (As shown in below)
Torque: 150~180kg-cm (130.20~156.24lb-in.)
Lift the drive by hooking the lifting hole It is now ready for installation
Trang 40Frame H
Crate 03 (VFDXXXXCPXXC-21)
Use flathead screwdriver to remove the clips on the side of the crate, 8 clips in total
Remove the crate cover, EPEs, rubber and manual
Loosen the 6 screws on the cover, remove 6 metal washers and 6 plastic washers as shown in below: