Omni catolog 2005 Omni catolog 2005 Omni catolog 2005 Omni catolog 2005 Omni catolog 2005 Omni catolog 2005 Omni catolog 2005 Omni catolog 2005 Omni catolog 2005 Omni catolog 2005 Omni catolog 2005 Omni catolog 2005 Omni catolog 2005 Omni catolog 2005 Omni catolog 2005 Omni catolog 2005 Omni catolog 2005 Omni catolog 2005 Omni catolog 2005 Omni catolog 2005 Omni catolog 2005 Omni catolog 2005 Omni catolog 2005 Omni catolog 2005
Trang 2In Quality!
TOTAL DELIVERY TIME SAVED:
40% OR MORE
Put OMNI Mold Systems
To Work For You Today!
COMPARISON SAVINGS FROM START TO FINISH
PART DESCRIPTION: BRACKET TENSIONER-DIAMETER 1.484 X DEPTH 1.025
(2 CAVITY MOLD OF MEDIUM COMPLEXITY)
SCHEDULING/PROCESSING $750 3 DAYS $450 1 DAY $300 2 DAYS MACHINING CAVITY STEEL $1,920 1 WEEK $1,140 3 DAYS $780 2 DAYS FINISH CAVITIES $12,000 3 WEEKS $12,000 3 WEEKS — —
MACHINING FRAMES $6,000 2 WEEKS $450 1 DAY
TOTAL $27,045 10 WEEKS $21,640 6 WEEKS $5,405 4 WEEKS
BASED ON A RATE OF $60.00 AN HOUR
$5,550 1 WEEK & 4 DAYS
Trang 4Omni has extensively researched the complete process of mold building, from design to assembly In the process we found there to be many repetitious functions that could be removed by increased STANDARDIZA- TION Imagine for a moment if there were nothing standard at all This means no leaderpins, sprue bushings, water nipples, stripper bolts, stop buttons, bushings, or any of the other STANDARDIZED components we all take for granted now What would it cost you to produce an average mold under these conditions? Do you think it would be wise to build a mold by producing all these parts as you go, or would you take advantage of all the standards available to you in today’s world? There was a time when these things were not standard and tool makers had to produce these parts along with the rest of the job STANDARDIZATION of these, and many other parts have helped to move the entire mold making industry ahead, while also making it a more profitable business Omni has STANDARDIZED mold making to a point which will someday be taken for granted the same way the standardization of the various other components we’ve just mentioned has come to be Those who take advantage will certainly enjoy much greater profitability, and reduced lead times It just makes sense!
The five major steps in the process of mold manufacturing are as follows:
1.) Designing
Omni has developed a very large library of designs that are completely dimensioned, ballooned, and include a bill of materials All are on CAD and available in DXF, IGES, CADKey -PRT, DWG, ME10 and solid step formats at no cost
OMNI Mold Systems is on the Internet at www.omnimold.com You will be able to down load CAD data for all of the following products and more, from this site, or call to request a CD-Rom.
a) Two plate molds
b) Three plate molds
c) Cam action molds
d) Stripper plate molds
e) Rectangular and round pocket molds
f) Side action components
g) Lifters
By using one of our many designs this will allow the designer the time to concentrate all his efforts on the molding area This will eliminate much of the repetitious work and mistakes.
One of our strongest tools for you to use is our free, no obligation, preliminary layout service By giving us
a copy of your part print via fax, or upload onto the Web site, or e-mail, we will return to you, a preliminary layout with your part fit into one of our many systems, within one or two days This will enable you to see the compatibility and strengths of OMNI MOLD SYSTEMS
at assembly Finish grind operation required at assembly.
c) Stripper Rings (S-7 soft) in sizes from 113/16” to 6” dia They are completely CNC lathed with snap rings for retaining Finish grind required at assembly.
d) Slides, guides, wear plates, wedges, and campins are hardened and ground with 005 grind stock left for
Trang 53.) Frame Work
Omni has manufactured and inventoried many styles and sizes of mold frames that will ship
in one day All of our mold frames have the following features;
a) 100% Stainless Steel
b) All components and machining as in a standard mold frame
c) Cavity pockets or cavity bores
d) Guided ejections
e) Support posts
f) Pry bar slots
g) Eye bolt holes
h) Spring loaded ejection
i) Cavity Pocket and leader pin vents
j) And much more
Using one of our many mold frames, will allow the mold maker the time to place all his efforts toward the molding area This once again eliminates much of the repetitious work and mistakes.
4.) Miscellaneous Components
Omni Mold Systems come with all the miscellaneous components that are usually extras That means you will receive all the bolts, o-rings,cam pins (where applicable), bushings, and guide pins etc with your order This is a COMPLETE SYSTEM with amazing time savings!
5.) Assembly
As most mold makers will agree, assembly is where many surprises will occur This is where much of the hidden cost can come from By using OMNI designs, components, and frames, many of the simple errors will be eliminated and quality will increase
6.) Specials
Omni Mold Systems, although geared for production, does support special requests These might include, but are not limited to, thicker “A” or “B” plates, larger pockets, taller cores, or special bore diameters to name a few There is, of course, a small extra charge for special orders and a one to two week delivery in most cases.
“Standardizing The Industry”
Let us help you get started,
As stated before, one of our strongest tools is our no obligation Preliminary layout service Give us your part print via fax or upload to our Web site, or E-mail free@omnimold.com We will return to you a preliminary with your part fit into one of our many systems within one or two days This will enable you
to see the compatibility and strengths of OMNI MOLD SYSTEMS™.
www.omnimold.com
Trang 62) ALL TECH SUPPORT TOLL FREE 1-888-OMNI-755
3) ON THE INTERNET www.omnimold.com
4) E-MAIL QUESTIONS AND ORDERS sales@omnimold.com
5) FOR A FREE PRELIMINARY LAYOUT, E-MAIL PART PRINTS
OR FAX THEM TO 1-860-282-2019
6) HAVE THE R & O DIMENSION FOR YOUR SPRUE BUSHING
READY WHEN ORDERING FRAMES.
DOWN LOADING CAD FILES
All cad files are ready for downloading in the following formats:
• AutoCAD - DWG, Cadkey-PRT, DXF, IGES, and ME-10.
• The Internet at www.omnimold.com
WE CAN WE HAVE A VERY QUALIFIED STAFF OF TECH SUPPORT AIDES, WAITING TO ANSWER YOUR QUESTIONS.
Trang 8ROUND TAPERED INTERLOCKS
SUPERIOR SLIDE LOCKS
IN ALL SLIDES
OPTIONAL OUTBOARD SPRING - STRIPPER BOLT
TO HOLD BACK SLIDES
CORE PIN RETAINER
BAFFLE FOR WATER COOLED CORE PIN BUBBLER FOR WATER
COOLED CORE PIN
LOCATING RINGS AND TOP CLAMP PLATES ABLE WITHOUT CENTER HOLES FOR USE WITH HOT SPRUE BUSHINGS, OFFSET SPRUES, ETC.
AVAIL-TALL LOCATING RING PROTRUDES BEYOND INSULATOR PLATE
WATER IN BACK SIDE
OF CAVITY
WHEN USING 1.000”
STROKE, MOLD MAKER MUST ADD ADDITIONAL CAM PIN CLEARANCE
Trang 9MULTIPLE CAVITY IMPRESSIONS PER BLOCK
WATER IN RECTANGULARBLOCKS WITH O’RINGSAND PLUMBED THROUGH TOP CLAMP PLATE
WATER IN RECTANGULAR BLOCKS
WITH EXTENSION WATER NIPPLES
SLIDES IN RECTANGULAR POCKETS ON ANGLES
OR ANY WAY THEY WILL FIT INTO CAVITY BLOCK
THREE PLATE SUCKER PINSWATER BAFFLED TO GO THRU CAVITY BLANK
DESIGN CONCEPTS
Trang 10MULTI TIP HOT RUNNER
HOT RUNNER MOLD: USE TWO PLTMOLD & REPLACE TOP CLAMP PLATEWITH MANIFOLD SYSTEM
STRIPPER PLATE MOLD
PRY BAR SLOTS BETWEEN ALL PLATES
INCREASEK.O STROKE
THICKERCAVITYAND MORECRUSHFOR FLOATING “A” PLATE USE THREE PLATE &
REPLACE STRIPPER BOLT WITH S.H.C.S
Trang 11SIDE TO DECREASE SPRUE LENGTH AND/OR
TO INTERLOCK CAVITIES
RETAINCAVITYADDSTRIPPER BOLT
ADD LEADERPIN AND BSG
INCREASE ASSEMBLYBOLT SIZE AND TAP SUPPORT PLATE
FLOATING B PLATE CONVERSION
RECTANGULAR POCKET 3 PLATE MOLD CONVERSION
ADD CAVITY RETAINER
OPEN UP BORE FOR L.P BUSHING
Trang 12SLIDE ON
AN ANGLE
A - HALF SLIDE
DESIGN VERSATILITY
MIX & MATCH SLIDE COMPONENTS
GUIDES
Trang 13S ECTION 3:
Round Cavity Blanks 3-1, 3-2
Cavity Stripper Rings 3-3
Runner Sucker Pins 3-3
Core/Sucker Pin Retainers 3-4
Core Pin Retainers 3-4
Rectangular Cavity Blocks 3-5
Straight Side Locks 3-7
Insulator Boards 3-9
Trang 14(*) INDICATES FINISH DIAMETER AND 250 HEAD THICKNESS
TOLERANCE = +.0000/-.0005 ON Ø (NO GRIND STOCK)
• ROUND CAVITIES ARE LATHED COMPLETE LEAVING GRIND STOCK
ON THE TOP, BOTTOM AND O.D
• O-RINGS ARE INCLUDED
S-7 (SOFT) STEEL Omni Standard A Plate Thickness = 1.375 Omni Standard B Plate Thickness = 1.875
1.385 1.940* 2.000* 725 TCV-19411-S7 1.885 1.940* 2.000* 1.225 BCV-19410-S71.390 1.950 2.010 725 TCV-19421-S7 1.890 1.950 2.010 1.225 BCV-19420-S71.640 1.950 2.010 725 TCV-19431-S7 2.140 1.950 2.010 1.225 BCV-19430-S72.390 1.950 2.010 725 TCV-19451-S7 2.890 1.950 2.010 1.225 BCV-19450-S71.395 2.450 2.510 725 TCV-24421-S7 1.890 2.450 2.510 1.225 BCV-24420-S71.635 2.450 2.510 725 TCV-24431-S7 2.140 2.450 2.510 1.225 BCV-24430-S72.385 2.450 2.510 725 TCV-24451-S7 2.890 2.450 2.510 1.225 BCV-24450-S71.385 3.440* 3.500* 725 TCV-34411-S7 1.885 3.440* 3.500* 1.225 BCV-34410-S71.390 3.450 3.510 725 TCV-34421-S7 1.890 3.450 3.510 1.225 BCV-34420-S71.640 3.450 3.510 725 TCV-34431-S7 2.140 3.450 3.510 1.225 BCV-34430-S72.390 3.450 3.510 725 TCV-34451-S7 2.890 3.450 3.510 1.225 BCV-34450-S71.390 4.950 5.010 725 TCV-49421-S7 1.890 4.950 5.010 1.225 BCV-49420-S71.640 4.950 5.010 725 TCV-49431-S7 2.140 4.950 5.010 1.225 BCV-49430-S72.390 4.950 5.010 725 TCV-49451-S7 2.890 4.950 5.010 1.225 BCV-49450-S71.390 6.450 6.510 725 TCV-64421-S7 1.890 6.450 6.510 1.225 BCV-64420-S71.640 6.450 6.510 725 TCV-64431-S7 2.140 6.450 6.510 1.225 BCV-64430-S72.390 6.450 6.510 725 TCV-64451-S7 2.890 6.450 6.510 1.225 BCV-64450-S7
A B C D TOP A B C D BOTTOM
CAVITY CAVITY CATALOG# CATALOG #
CAM ACTION MOLDS
1.395 2.450 2.510 725 TCV-24421-S7 1.497 2.450 2.510 725 BCV-24425-S71.635 2.450 2.510 725 TCV-24431-S7 1.987 2.450 2.510 725 BCV-24435-S72.385 2.450 2.510 725 TCV-24451-S7 3.487 2.450 2.510 725 BCV-24455-S7
A B C D TOP A B C D BOTTOM
CAVITY CAVITY CATALOG# CATALOG #
SPECIAL ORDERS AVAILABLE FOR LONGER “A” DIMENSION
.20
Trang 15ROUND TOP AND
BOTTOM CAVITIES
(*) INDICATES FINISH DIAMETER AND 250 HEAD THICKNESS
TOLERANCE = +.0000/-.0005 ON Ø (NO GRIND STOCK).
• ROUND CAVITIES ARE LATHED COMPLETE LEAVING GRIND STOCK
ON THE TOP, BOTTOM AND O.D.
• O-RINGS ARE INCLUDED.
CAM ACTION MOLDS
SPECIAL ORDERS AVAILABLE FOR LONGER “A” DIMENSION
420 SS (SOFT) STEEL Omni Standard A Plate Thickness = 1.375 Omni Standard B Plate Thickness = 1.875
Trang 16• Stripper rings are lathed complete leaving grind
stock on the top, bottom and O.D.
• Retaining Ring is included.
Trang 171.13 730 250 RTR-10011
CORE PIN/SUCKER PIN RETAINERS
CORE PIN RETAINERS FOR SLEEVE K.O.
(FOR EXAMPLE SEE DESIGN CONCEPTS PAGE 2-1)
CPR-27500 ONLY
CPR-27500 ONLY
Trang 182.450 3.110 2.500 CV-2523-S7 CV-2523-420
2.450 6.990 1.500 CV-1526-S7 CV-1526-420
2.450 6.990 2.500 CV-2526-S7 CV-2526-420
88CSPocket Size3.500 x 5.000
812CSPocket Size2.938 x 6.438
812CSPocket Size5.000 x 7.750
812CSPocket Size2.938 x 8.500
1012CSPocket Size4.063 x 6.438
1012CSPocket Size6.500 x 7.500
1012CSPocket Size4.063 x 8.500
88CSPocket Size2.500 x 5.688
WIDTH LENGTH THICKNESS CATALOG CATALOG FITS BASE
Trang 19No of Blanks Size of Blanks Radius Corner Radi Material Type
MADE TO ORDER - RECTANGULAR CAVITY BLOCKS WITH OR WITHOUT CORNER RADII (3/8” OR 1/2”)
Available Steel Types
All above material is in stock, ready to be cut, ground, and shipped within 2-4 days Thicknesses up to 3.000 are available and corner radii may be added as needed Blocks will be cut and surface ground +/-.001 overall size and +/-.002 flat and parallel over five inches Price will be quoted on a per order basis.
To Order: Photocopy this form, fill it out and Fax to (860) 282-2019.
1 - Mark the quantity and size of the block in the first two boxes.
2 - If you require Radii on the block, circle the size and corresponding letter for the locations.
3 - Circle the steel type.
* RoyAlloy, an EDRO Engineering Inc product, is a pre hard (32-36RC) 400 series, modified
stainless steel, designed specifically for plastic molding applications and can be used in place of P-20 It is characterized by excellent machinability, good corrosion resistance, uniform consistent hardness in all dimensions, good thermal conductivity, and excellent weldability RoyAlloy is also suitable for texturing and photoetching Ideal for prototypes.
Trang 20• Dissimilar steel materials, hardness and coatings prevent galling and binding due
to thermal
expansion.
• Each part number below includes a matched set of side locks and (4) SHCS for
installation.
• OMNI will also machine any of our standard
rectangular pocket molds to accept OMNI Side Locks (See next page for more
Trang 21ADD SIDE LOCKS TO OMNI RECTANGULAR POCKET FRAMES
OMNI Mold Systems will install our side locks in any of our standard rectangular
pocket frames For a quote, mark up this sheet as directed and fax to one of our
Application Engineers.
Fax: (860) 282-2019
Ships in 5-7 Days
Trace over the phantom line of the position that matches the one you need.
Mark the correct dimension above the side lock.
This dimension is the centerline of the side lock.
Include the part# of the side locks required.
Side Lock Part # _ Qty _
If Off Center Mark Dim Here
BB View
If Off Center Mark Dim Here
If Off Center Mark Dim Here
If On Center Mark Here
If On Center Mark Here
If Off Center Mark Dim Here
If Off Center Mark Dim Here
If On Center Mark Here
If Off Center Mark Dim Here
If Off Center Mark Dim Here If On Center Mark Here If Off Center Mark Dim Here
Trang 22Insulator boards are available for all of our standard mold bases.
Benefits & Features
• Fully machined with mounting screws included
• 1/4” thick mica laminated material
• Excellent resistance to heat up to 1832 F
• High resistance to pressure
• Low thermal conductivity
• Asbestos-Free
• Ecologically safe and non-toxic
Trang 24Volume discounts are available on all Versa-Slide® orders.
Slide workings are finished, grind stock on overall width,
bottom of guide shoe and slide angle
*Ball Detents included Versa-Slide®Assemblies are designed to fit various
OMNI standard mold bases,
as well as any custom design.
DESIGN CONCEPTS
Trang 25.570
.750 REF.
.310 4400 26º
CL
CL
SL-10-20 SL-10-10
.375 100
.740
.1250 +.0000 -.0003
.403 @ SH.CR.REF .2634+.OO05-.0000
“G”+.OO03
CENT CL
Ø.1875 +.OO03 -.0000
Ø.1878 +.OO02 -.0000
.1256+.0003 -.0000 (2)
“J” (4) CL
1.000
CL CL CL
.1000 +.OO05 -.0000
.1000 +.OO00 -.0005
MICRO-WEDGE MAT’L.-S7 HDN & GR.
RC 54/56
MICRO-SLIDE MAT’L.-H13 HDN & GR.
RC 50/52 OMNI #CP-10-A
INCLUDES
.005 STOCK
“A” +.OO00 -.0003
CENT CL
INCLUDES 005 STOCK
ON BOT.
CENT - INCLUDES 005/S STOCK.
INCLUDES 005 STOCK
ON BOT.
Trang 26Volume discounts are available on all Versa-Slide® orders.
Slide workings are finished, grind stock on overall width,
bottom of wear plate and slide angle.
Slide lock included.
Versa-Slide® Assemblies are designed to fit various OMNI standard mold bases,
as well as any custom design.
DESIGN CONCEPTS
Trang 27“D”
.442 ±.OO1 INCLUDES 005 STOCK ON LEFT
RIGHT HAND LEFT HAND
RC 54/56
WEDGE MAT’L S7 HDN & GR.
RC 54/56
CAM PIN OMNI #CP-20
WEAR PLATE MAT’L S7 HDN & GR.
RC 54/56
SLIDE MAT’L H13 HDN & GR.
1.498+.OO0 -.004 CENT
Trang 28Volume discounts are available on all Versa-Slide® orders.
Slide workings are finished, grind stock on overall width,
bottom of wear plate and slide angle.
Slide lock included.
Versa-Slide® Assemblies are designed to fit various OMNI standard mold bases, as well as any custom design.
MIX & MATCH SLIDE COMPONENTS
SHORTER WEDGE
SHORTERGUIDES
Trang 29RC 54/56
CAM PIN
OMNI #CP-30
SLIDE MAT’L H13 HDN & GR.
.1482 +.0000 -.0005
.1880 +.0005 -.0000
“G” +.OO00 -.0002
.450
CL 0.000
CL
.620 8800 1.500 REF.
23º
“T”
ROLL Ø.5000
26º SHUTOFF
.730 (4 OR 6) 5/16-18 TAP X
.60 DP (4 OR 6) 405 (4)
RC 54/56
PART # D E
GDG-30101L & R 2.35 640 GDG-30102L & R 2.85 640 GDG-30103L & R 3.35 640 GDG-30104L & R 2.35 1.140 GDG-30105L & R 2.85 1.140 GDG-30106L & R 3.35 1.140 GDG-30107L & R 2.35 1.640 GDG-30108L & R 2.85 1.640 GDG-30109L & R 3.35 1.640
SLD-25101 1.560 4200 6400 906 SLD-25102 1.660 9200 1.1400 1.125 SLD-25103 1.860 1.4200 1.6400 1.344
2.248 +.OO0-.004CENT
INCLUDES 005
.245 ±.001
INCLUDES 005 STOCK
“J” ±.001
INCLUDES 005 STOCK ON LEFT
.442 ±.001
Ø.5005 +.OO05 -.0000
Ø.500 +.OO2 -.000
Trang 30Volume discounts are available on all Versa-Slide® orders.
Slide workings are finished, grind stock on overall width,
bottom of wear plate and slide angle.
Slide lock included.
Versa-Slide® Assemblies are designed to fit various
OMNI standard mold bases, as well
as any custom design.
For best OMNI mold base fit see Page 7-1 Cam Action Molds.
DESIGN CONCEPTS
Trang 31RC 54/56
CAM PIN
OMNI #CP-30
SLIDE MAT’L H13 HDN & GR.
.1482 +.0000 -.0005
.1880 +.0005 -.0000
“G” +.OO00 -.0002
DRILL THRU & C’BORE FOR 8-32 S.H.C.S (2) OR (4) CL
“L” (2)
“N” (3)
“M” (2)
.625 CL
CL
.620 8800 1.500 REF.
23º
“T”
ROLL Ø.5000
26º SHUTOFF
.800 (4 OR 6) 5/16-18 TAP X
.60 DP (4 OR 6) 405 (4)
RC 54/56
PART # D E
GDG-30101L & R 2.35 640 GDG-30102L & R 2.85 640 GDG-30103L & R 3.35 640 GDG-30104L & R 2.35 1.140 GDG-30105L & R 2.85 1.140 GDG-30106L & R 3.35 1.140 GDG-30107L & R 2.35 1.640 GDG-30108L & R 2.85 1.640 GDG-30109L & R 3.35 1.640
“J” ±.001
INCLUDES 005 STOCK ON LEFT
.442 ±.001
Ø.500 +.OO2 -.000
Ø.5005 +.OO05 -.0000
Trang 32Volume discounts are available on all Versa-Slide® orders.
Slide workings are finished, grind stock on overall width,
bottom of wear plate and slide angle.
Slide lock included.
Versa-Slide® Assemblies are designed to fit various OMNI standard mold bases, as well as any custom design.
For best OMNI mold base fit see Page 7-3 Cam Action Molds.
DESIGN VERSALTILITY
SLIDE FACE STEPPED UP TO
TO INCREASE SLIDE WIDTH
CLEAR FOR CAM STROKE
Trang 33RC 54/56
CAM PIN
OMNI #CP-30
SLIDE MAT’L H13 HDN & GR.
.1482 +.OO00 -.0005
.1880 +.0005 -.0000
“G” +.OO00 -.0002
DRILL THRU & C’BORE FOR 10-32 S.H.C.S (2) OR (4) CL
CL
.620 8800 1.500 REF.
23º
“T”
ROLL Ø.5000
26º SHUTOFF
1.360 (4 OR 6) 5/16-18 TAP X
.60 DP (4 OR 6) 405 (4)
RC 54/56
PART # D E
GDG-30101L & R 2.35 640 GDG-30102L & R 2.85 640 GDG-30103L & R 3.35 640 GDG-30104L & R 2.35 1.140 GDG-30105L & R 2.85 1.140 GDG-30106L & R 3.35 1.140 GDG-30107L & R 2.35 1.640 GDG-30108L & R 2.85 1.640 GDG-30109L & R 3.35 1.640
“J” ±.001
INCLUDES 005 STOCK ON LEFT
.442 ±.001
Ø.500 +.OO2 -.000
Ø.5005 +.0005 -.0000
“S” +.0005 -.0000
Trang 34Volume discounts are available on all Versa-Slide® orders.
Slide workings are finished, grind stock on overall width,
bottom of wear plate and slide angle.
Slide locks included.
Versa-Slide® Assemblies are designed to fit various OMNI standard mold bases, as well as any custom design.
For best OMNI mold base fit see Page 7-5 Cam Action Molds.
ASSEMBLED
Trang 35DRILL THRU & C’BORE FOR 10-32 S.H.C.S (4) OR (8)
DRILL THRU & C’BORE FOR 10-32 S.H.C.S (2)
“L” (4)
“N” (3) “M” (4)
2.375 (2) CL
0.000 0.000 070 (2)
.38 X 25 DP (2) 2.375 (2)
“T”
ROLL Ø.5000
26º SHUTOFF
.60 DP (6 OR 9) CL
ø.22 3.046 (4 OR 6) 1.406 (2)
RC 54/56
SLD-50101 1.560 4200 6400 906 320 N/A N/A SLD-50102 1.660 9200 1.1400 1.125 890 230 570 SLD-50103 1.860 1.4200 1.6400 1.344 1.390 230 820
5.6240 +.OO00-.0010CENT.
.405 (6)
Ø.5005 +.0005 -.0000
GUIDES AND CAM PINS ARE THE SAME
AS SL-40 SERIES SEE PAGE 4-10
Trang 36Volume discounts are available on all Versa-Slide® orders.
Slide workings are finished, grind stock on overall width,
bottom of wear plate and slide angle.
Slide locks included.
Versa-Slide® Assemblies are designed to fit various OMNI standard mold bases, as well as any custom design.
For best OMNI mold base fit see Page 7-7 Cam Action Molds.
ASSEMBLED VIEW
Trang 37SYMETRICAL OVER VERT CENTERLINE
2 SLIDE LOCK UNITS ARE PROVIDED WITH ALL
60 SERIES SLIDE UNITS ADDITIONAL SLIDE
LOCK UNITS ARE AVAILABLE UPON REQUEST.
“L” (8)
“N” (3) “M” (8)
2.379 (2 OR 4) 1.995 (2 OR 4) 192 (2 OR 4) 0.000 0.000
.070 (2)
.38 X 25 DP (2) 3.938 (2)
“T”
ROLL Ø.5000
26º SHUTOFF
RC 54/56
SLD-60101 1.560 4200 6400 906 2 320 N/A N/A SLD-60102 1.660 9200 1.1400 1.125 4 890 230 570 SLD-60103 1.860 1.4200 1.6400 1.344 4 1.390 230 820
8.7490 +.OO00 -.0010 CENT.
.405 (6)
Ø.5005 +.0005 -.0000
GUIDES AND CAM PINS ARE THE SAME
AS SL-40 SERIES SEE PAGE 4-10
Trang 38(*) = BACKUP WEDGE LOCK NOT INCLUDED.
(**) = BACKUP WEDGE LOCK INCLUDED, BUT GRIND OPERATION REQ’D ON SLIDE.
GRIND STOCK ON GUIDES,
WEAR PLATE AND SLIDE ANGLE. GRIND OPERATION REQUIRED
ON SLIDE FOR CATALOG NUMBER SLD-661-S, SLD-666-S, AND SLD-666-L.
Trang 39WEAR PLATE MAT’L A-2 HDN & GR.
RC 57/59
SLIDE MAT’L 420 SS HDN & GR.
RC 52/54
CAM PIN CP-500-A/D
GUIDE MAT’L A-2 HDN & GR.
RC 57-59
CENTER GUIDE MAT’L A-2 HDN & GR.
RC 57-59
WEDGE LOCK MAT’L H13 HDN & GR RC 48/50 WEDGE
MAT’L A-2 HDN & GR RC 57-59
DRILL Ø.266 THRU & COUNTER
CL R.020
DRILL THRU &
C”BORE 52 DP.
FOR 10-32 S.H.C.S (4)
1.130 (4)
1.035 (2) 790 (4) CL CL
.694 (3)
.238 (4) TAP 10-32 INTOCAM PIN HOLE (2)
Ø.5000
.8125
.54 (2)
30º Ø.2500 ROLL
.375 (2)
.550 (2)
1.25 CENT 1.875 CENT
.1880 +.0000-.0005(2)
1.2045 +.0005 -.0000
1.01 CENT
INCLUDES 005 STOCK
1.127 ±.001 INCLUDES
.005 STOCK
.745 ±.001 INCLUDES 005 STOCK ON UPPER SIDE
.6060 +.0005 -.0000
Trang 40VERSA-LIFTER ™
Advantages
LIFTER PROBLEMS?
Versa-Lifter ™
is the solution
General Advantages
1 Support guides provide smooth sliding action, which reduces
galling and flexing problems.
2 Compact design allows for tighter ejector pin placement.
3 Simplifies design process and reduces machining of moldbase.
4 Simple assembly procedure saves time.
Advantages of A-10 Version
1 A-10 Steel contains graphitic particles providing greater wear
resistance and non-seizing characteristics.
2 No need for additional steel treatments such as nitriding
or plating.
3 Completely finished lifter is ready for your molding detail.
4 Tight tolerance and heat treated to 58-60 RC.
5 Finished lifter radius and cross pin dowel provide two wear
surfaces.
+.0000-.0003
Patent Pending