The minimum sample size for a single test shall be as given in Table 2 and shall be drawn at random. For initial type testing, the batch from which the sample is drawn shall be of a size of at least 100 times the number of specimens taken. Pre-production samples may be used for initial type tests where it is possible to demonstrate that the characteristics of performance are representative of products from the full production process.
Table 2 — Sampling - Number of specimens
Product a Minimum number per single test
Wall ties designed to link two leaves of a cavity
wall or cladding to a frame 10 a,b
Shear ties 10 b
Slip ties 10 b
Joist hangers 5
Brackets 5
Tension-straps 5 per end
a For testing organic coatings, see sampling requirements of EN 846-13.
b These quantities will be doubled where both ends of asymmetrical wall ties are tested separately.
In the event of the need to check the compliance of a lot or consignment of a product supplied to site or installed, a sample shall be taken at random from the lot or consignment and tested. The sample sizes shall be not less than those given in Table 2.
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EN 845-1:2013+A1:2016 (E)
8.2.3 Test reports
The results of the determination of the product type shall be documented in test reports. All test reports shall be retained by the manufacturer for at least 10 years after the last date of production of the wall tie, tension strap, hanger and bracket to which they relate.
8.2.4 Shared other party results
NOTE The sharing of other party results is in principle applicable to all systems of assessment and evaluation of constancy of performance.
A manufacturer may use the results of the product type determination obtained by someone else (e.g. by another manufacturer, as a common service to manufacturers, or by a product developer), to justify his own declaration of performance regarding a product that is manufactured according to the same design (e.g. dimensions) and with raw materials, constituents and manufacturing methods of the same kind, provided that:
— the results are known to be valid for products with the same essential characteristics relevant for the product performance;
— in addition to any information essential for confirming that the product has such same performances related to specific essential characteristics, the other party who has carried out the determination of the product type concerned or has had it carried out, has expressly accepted to transmit to the manufacturer the results and the test report to be used for the latter’s product type determination, as well as information regarding production facilities and the production control process that can be taken into account for FPC;
— the manufacturer using other party results accepts to remain responsible for the product having the declared performances and he also:
— ensures that the product has the same characteristics relevant for performance as the one that has been subjected to the determination of the product type, and that there are no significant differences with regard to production facilities and the production control process compared to that used for the product that was subjected to the determination of the product type; and
— keeps available a copy of the determination of the product type report that also contains the information needed for verifying that the product is manufactured according to the same design and with raw materials, constituents and manufacturing methods of the same kind.
8.3 Factory production control (FPC) 8.3.1 General
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EN 845-1:2013+A1:2016 (E)
39 This factory production control system documentation shall ensure a common understanding of the evaluation of the constancy of performance and enable the achievement of the required product performances and the effective operation of the production control system to be checked. Factory production control therefore brings together operational techniques and all measures allowing maintenance and control of the compliance of the product with the declared performances of the essential characteristics.
In case the manufacturer has used shared product type results, the FPC shall also include the appropriate documentation as foreseen in 8.2.4.
8.3.2 Requirements 8.3.2.1General
The manufacturer is responsible for organizing the effective implementation of the FPC system in line with the content of this product standard. Tasks and responsibilities in the production control organization shall be documented and this documentation shall be kept up-to-date.
The responsibility, authority and the relationship between personnel that manages, performs or verifies work affecting product constancy, shall be defined. This applies in particular to personnel that need to initiate actions preventing product non-constancies from occurring, actions in case of non-constancies and to identify and register product constancy problems.
Personnel performing work affecting the constancy of performance of the product shall be competent on the basis of appropriate education, training, skills and experience for which records shall be maintained.
In each factory the manufacturer may delegate the action to a person having the necessary authority to:
— identify procedures to demonstrate constancy of performance of the product at appropriate stages;
— identify and record any instance of non-constancy;
— identify procedures to correct instances of non-constancy.
The manufacturer shall draw up and keep up-to-date documents defining the factory production control. The manufacturer's documentation and procedures should be appropriate to the product and manufacturing process. The FPC system should achieve an appropriate level of confidence in the constancy of performance of the product. This involves:
— the preparation of documented procedures and instructions relating to factory production control operations, in accordance with the requirements of the technical specification to which reference is made;
— the effective implementation of these procedures and instructions;
— the recording of these operations and their results;
— the use of these results to correct any deviations, repair the effects of such deviations, treat any resulting instances of non-conformity and, if necessary, revise the FPC to rectify the cause of non-constancy of performance.
Where subcontracting takes place, the manufacturer shall retain the overall control of the product and ensure that he receives all the information that is necessary to fulfil his responsibilities according to this European Standard.
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EN 845-1:2013+A1:2016 (E)
If the manufacturer has part of the product designed, manufactured, assembled, packed, processed and/or labeled by subcontracting, the FPC of the subcontractor may be taken into account, where appropriate for the product in question.
The manufacturer who subcontracts all of his activities may in no circumstances pass the above responsibilities on to a subcontractor.
NOTE Manufacturers having an FPC system, which complies with EN ISO 9001 and which addresses the provisions of the present European Standard are considered as satisfying the FPC requirements of the Regulation (EU) No 305/2011.
8.3.2.2Equipment 8.3.2.2.1Testing
All weighing, measuring and testing equipment shall be calibrated and regularly inspected according to documented procedures, frequencies and criteria.
8.3.2.2.2Manufacturing
All equipment used in the manufacturing process shall be regularly inspected and maintained to ensure use, wear or failure does not cause inconsistency in the manufacturing process.
Inspections and maintenance shall be carried out and recorded in accordance with the manufacturer’s written procedures and the records retained for the period defined in the manufacturer's FPC procedures.
8.3.2.3Raw materials and components
As appropriate, the manufacturer shall define the acceptance criteria of raw materials and the procedures operated to ensure that these are met.
8.3.2.4Controls during manufacturing process
The manufacturer shall plan and carry out production under controlled conditions.
8.3.2.5Product testing and evaluation
The manufacturer shall establish procedures to ensure that the stated values of the characteristics he declares are maintained. The characteristics, and the means of control, are:
1) material properties (organic coating impact, abrasion and corrosion resistance only) (see Table A.2)
2) dimensions and permissible deviations in accordance with 5.2 shall be measured
3) tensile load capacity shall be subject to the tests indicated in 5.3.1.2, 5.3.1.3 and 5.3.4.2, see Annex B;
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EN 845-1:2013+A1:2016 (E)
41 Displacement/Deflection (as appropriate) at one third of the declared value of mean load capacity shall be subject to the tests indicated in 5.3.1.2, 5.3.1.3, 5.3.1.4, 5.3.2.3, 5.3.3.3 and 5.3.4.3, see Annex B.
Alternative methods of test to the methods referenced in this European Standard may be adopted except for the initial type test and in cases of dispute, provided that these alternative methods satisfy the following:
— a relationship can be shown to exist between the results from the referenced test and those from the alternative test; and
— the information on which the relationship is based is available.
8.3.2.6Non-complying products
The manufacturer shall have written procedures which specify how non-complying products shall be dealt with. Any such events shall be recorded as they occur and these records shall be kept for the period defined in the manufacturer’s written procedures.
Where the product fails to satisfy the acceptance criteria, the provisions for non-complying products shall apply, the necessary corrective action(s) shall immediately be taken and the products or batches not complying shall be isolated and properly identified.
Once the fault has been corrected, the test or verification in question shall be repeated.
The results of controls and tests shall be properly recorded. The product description, date of manufacture, test method adopted, test results and acceptance criteria shall be entered in the records under the signature of the person responsible for the control/test.
With regard to any control result not meeting the requirements of this European Standard, the corrective measures taken to rectify the situation (e.g. a further test carried out, modification of manufacturing process, throwing away or putting right of product) shall be indicated in the records.
8.3.2.7Corrective action
The manufacturer shall have documented procedures that instigate action to eliminate the cause of non-conformities in order to prevent recurrence.
8.3.2.8Handling, storage and packaging
The manufacturer shall have procedures providing methods of product handling and shall provide suitable storage areas preventing damage or deterioration.
8.3.3 Product specific requirements
The FPC system shall address this European Standard and ensure that the products placed on the market comply with the declaration of performance.
The FPC system shall include a product specific FPC, which identifies procedures to demonstrate compliance of the product at appropriate stages, i.e.:
a) the controls and tests to be carried out prior to and/or during manufacture according to a frequency laid down in the FPC test plan;
and/or
b) the verifications and tests to be carried out on finished products according to a frequency laid down in the FPC test plan.
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EN 845-1:2013+A1:2016 (E)
If the manufacturer uses only finished products, the operations under b) shall lead to an equivalent level of compliance of the product as if FPC had been carried out during the production.
If the manufacturer carries out parts of the production himself, the operations under b) may be reduced and partly replaced by operations under a). Generally, the more parts of the production that are carried out by the manufacturer, the more operations under b) may be replaced by operations under a).
In any case the operation shall lead to an equivalent level of compliance of the product as if FPC had been carried out during the production.
The operations under a) refer to the intermediate states of the product as on manufacturing machines and their adjustment, and measuring equipment etc. These controls and tests and their frequency shall be chosen based on product type and composition, the manufacturing process and its complexity, the sensitivity of product features to variations in manufacturing parameters etc.
The manufacturer shall establish and maintain records that provide evidence that the production has been sampled and tested. These records shall show clearly whether the production has satisfied the defined acceptance criteria and shall be available for at least three years.
8.3.4 Procedure for modifications
If modifications are made to the product, production process or FPC system that could affect any of the product characteristics declared according to this standard, then all the characteristics for which the manufacturer declares performance, which may be affected by the modification, shall be subject to the determination of the product type, as described in Clause 6.
Where relevant, a re-assessment of the factory and of the FPC system shall be performed for those aspects, which may be affected by the modification.
All assessments and their results shall be documented in a report."
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43
Annex A (normative)
Materials and protective coatings
Materials for ancillary components and the appropriate protective coatings shall be selected from Table A.1, Table A.2 and/or Table A.3.
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44
Table A.1 — Materials and corrosion protection systems
Material Specifications for material a Coating specification Organic coating Material/coating
reference e Mass per
side b Mass per
two sides c Thickness d Thickness
g/m2 g/m2 μm μm
Austenitic stainless steel (molybdenum chrome nickel
alloys) EN 10088 (all parts) – – – – 1 i
Plastic used for the body of wall ties Polypropylene in accordance with
Table A.3 – – – – 2
Austenitic stainless steel (chrome nickel alloys) EN 10088 (all parts) – – – – 3 i
Ferritic stainless steel EN 10088 (all parts) – – – – 4 i
Phosphor bronze ISO 427:— CuSn4.CuSn5.CuSn7 – – – – 5
Aluminium bronze ISO 428:— CuAl7 – – – – 6
Copper ISO 431:— Cu-ETP, Cu-FRTP, Cu-OF,
Cu-DHP – – – – 7
Zinc coated steel wire EN 10244 (all parts) zinc coating 940 – – – 8
Zinc coated steel component EN ISO 1461 zinc coated steel 940 – 130 g – 9
Zinc coated steel component EN ISO 1461 zinc coated steel 710 – 100 g – 10
Zinc coated steel component EN ISO 1461 zinc coated steel 460 – 65 g – 11
Zinc coated steel component EN ISO 1461 zinc coated steel 395 55 g 11A
Zinc coated steel strip or sheet with organic coating EN 10346 zinc pre-coating, organic – 600 42 d 25 12.1
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45
Table A.1 — Materials and corrosion protection systems (continued)
Material Specifications for material a Coating specification Organic coating Material/coating reference e Mass per
side b Mass per
two sides c Thickness d Thickness
g/m2 g/m2 μm μm
Zinc pre-coated steel strip
or sheet EN 10346 zinc pre-coating – 600 42 d – 15
Zinc coated steel strip or sheet with organic coating over all outer surfaces of finished component
EN 10346 zinc pre-coating, organic
coating Type 1 – 275 20 d 25 16.1
Zinc coated steel strip or sheet with organic coating over all outer surfaces of finished component
EN 10346 zinc pre-coating, organic
coating Type 2 – 275 20 d – 16.2
Zinc pre-coated steel strip
with zinc coated edges EN 10336 zinc pre-coating – 275 20 d – 17
Zinc coated steel wire with organic coating over all surfaces of finished component
EN 10244 (all parts) zinc coating and
EN 10245 organic coating : 60 h – – min. 80 18
− Part 1 mean 100
− Part 2 - Class 2a or 2b
− or Part 3 – Class 3
Zinc coated steel wire EN 10020 with EN 10244 (all parts) zinc
coating 105 h – – – 19
Zinc coated steel wire EN 10020 with EN 10244 (all parts) zinc
coating 60 h – – – 20
Zinc pre-coated steel sheet EN 10346: zinc coated steel – 275 20 d – 21
Zinc coated steel wire with bonded epoxy coating over all surface of finished component
EN 10020 with EN 10244 (all parts) zinc coating and bonded epoxy coating according to EN 10245-1 — General Principles
60 h – – min. 80
mean 100
22
Austenitic-ferritic stainless steel
EN 10088 (all parts) – – – – 23 i
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aExcept where specified an appropriate grade of steel conforming to EN 10020 for zinc-coated products may be chosen.
bCoating weight is of zinc and is given for one side for wire and post fabrication coatings.
cCoating weight is of zinc and given for two sides for pre-galvanized sheet products. The mean one side figure will be 50 % of the two side figure but not necessarily evenly distributed.
dCoating thickness refers to the average thickness of metallic protective coating on any uncut surface of a product or any surface of a post-fabrication galvanized product.
eThis number is given to allow unambiguous materials specification and gives no indication of relative performance or quality.
fOrganic coating Type 2 is specified by performance testing and not by thickness.
gLocal minimum thickness.
hOn round wire before any subsequent processing.
iTreatment of stainless steels after fabrication is necessary in relation to welds, etc. in order to maintain corrosion resistance of the steel.
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EN 845-1:2013+A1:2016 (E)
47 Table A.2 — Organic over-coatings for galvanised metal products
Coating Description
Type 1 Bituminous solvent paint of minimum 25 μm dry film thickness or a ‘One pack’, adherent, chemically resistant paint of minimum 25 μm film thickness when measured in accordance with EN ISO 1463.
Type 2 A system which meets the requirements given in 6.2 a) or 6.2 b) and 7.2 a) or 7.2 b) of EN 846-13:2001 for impact, abrasion and corrosion resistance.
Table A.3 — Specification for polypropylenea for use in wall ties and polyamideb for expansion plugs
Property Test method Required value
Polypropylene Polyamide plugs Melt flow rate (MFR) 230 C/2, 16 kg g/10 min EN ISO 1133 2 ± 0,5 –
Density kg/m3 ISO 1183 (all parts) 905 ± 10 1 130 ± 110
Tensile yield MPa EN ISO 527 (all
parts) 23 ± 2 70 ± 10
Flexural elastic modulus MPa EN ISO 178 1 000 ± 100 2 000 ± 200
Rockwell hardness (R scale) EN ISO 2039-2 -75 ± 5
Izod notched impact strength at
temperatures of: EN ISO 180:2000
(1A)
+23°C c kJ/m2 (no break) 50 ± 5 50 ± 5
0°C kJ/m2 -13 ± 1,3 –
-20°C kJ/m2 -9 ± 0,9 –
-40°C kJ/m2 6 ± 0,6 –
Heat distortion temperature under
loads of: EN ISO 75 (all parts)
455 kN/m2 (HDT B) °C 80 ± 5 190 ± 20
1 820 kN/m2 (HDT A) °C 50 ± 5 85 ± 15
Softening temperature (VST/A/50) °C EN ISO 306 148 ± 5 220 ± 20
The properties of plastics depend on many factors, such as temperature and length of time over which stress is applied. Therefore most of the values shown in this table should not be used for design purposes because they are only for the prescribed test conditions.
Plastics should not be specified for any situations where the products are either exposed to light or subjected to long term stress.
a Polypropylene should be a heavy duty block co-polymer grade falling within this specification in respect of the mechanical and heat distortion properties.
b Polyamide should be a ‘polyamide 6’ and these figures are as-moulded values. Polyamide absorbs some moisture in service and this will alter these values significantly.
c No complete break (failure energy quoted).
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Annex B (informative)
Guidance on FPC frequencies
Table B.1 — Checking of finished products
Subject Purpose of checking Reference
method Frequency of checking by the manufacturer for a product group Material properties Conformity with the
declared material/coating specification
In accordance
with Table A.1 — for each change of raw material or
— as given in the FPC documentation Organic coating - Type 2 Conformity with the
requirements given in Table
A.2 of !EN 845-
1:2013+A1:2016"
EN 846-13 — for each change of raw material or
— as given in the FPC documentation
Dimensions in
accordance with 5.2 Conformity with the declared dimensions and the permissible dimensional deviations determined by EN 845-1
EN ISO/IEC 17 025 laboratory standards
— 1 product specimen/500 products or
— as given in the FPC documentation
Tensile load capacity and displacement of ties (see 5.3.1.2.1 and 5.3.1.3.1 )
Conformity with the
declared value in
accordance with EN 845-1
EN 846-5 or
EN 846-6 — not required if the material properties and dimensions are maintained (see above) unless the product has critical details which cannot be measured, in which case 1 product per 10 000 should be tested, or
— as given in the FPC documentation Compressive load
capacity and
displacement of ties (see 5.3.1.2.2 and 5.3.1.3.2)
Conformity with the
declared value in
accordance with EN 845-1
EN 846-5 or
EN 846-6 — not required if the material properties and dimensions are maintained (see above) unless the product has critical details which cannot be measured, in which case 1 product per 10 000 should be tested, or
— as given in the FPC documentation Shear load capacity and
displacement of ties (see 5.3.1.3.3 and 5.3.1.4.2 )
Conformity with the
declared value in
accordance with EN 845-1
EN 846-7 — not required if the material properties and dimensions are maintained (see above) unless the product has critical details which cannot be measured, in BS EN 845-1:2013+A1:2016