Deflection Analysis; Common Types of Loading

Một phần của tài liệu Mechanical design of machine elements and machines  a failure prevention perspective (Trang 179 - 192)

When forces are applied to structures or machine parts, not only are stresses generated but strains and deflections are also produced. This concept has already been illustrated for the case of a straight uniform elastic bar loaded by a direct axial force in Figures 2.1 and 2.2.

The force-deflection equation (2-1) for this simple axial loading case is repeated here for convenience, as

(4-46) where

(4-47) is axial spring rate of the loaded bar, Fis applied force, and is force-induced elastic de- formation.

Torsional moment loading also produces torsional shearing strain and consequent an- gular deflection of the torsionally loaded member. The angular deflection for torsional loading of elastic members, given by (4-44), is repeated here, as

(4-48) where is angular deflection in radians, Tis applied torque, Lis bar length, Gis shear mod- ulus of elasticity, and parameter Kis a function of the cross-sectional shape, tabulated for several cases in Table 4.5. If the member is cylindrical, Kis the polar moment of inertia, J.

Bending loads produce transverse beam deflections that may be found (assuming elastic behavior) by twice integrating the differential equation of the deflection curve and using the particular boundary conditions of interest. The governing differential equation is

(4-49) whereyis transverse beam deflection at any location xalong the length of the beam, Mis applied bending moment, Eis modulus of elasticity, and Iis area moment of inertia about

d2y dx2 = -M

EI

15

u

u = TL KG

df

k = AE L F = ky = kdf

14

14See 4.6 for a more complete discussion of multiaxial Hertz contact stress distributions.

15See, for example, ref. 1, p. 139.

the neutral axis of bending. The deflection equations for several common cases are given in Table 4.1.

In all of these cases, when an elastic member is loaded slowly by a force, a torsional mo- ment, or a bending moment, to produce corresponding axial, torsional, or bending deflections or displacements, the external forces or moments do workon the body (average force or mo- ment times corresponding displacement), which is stored in the strained body as potential en- ergy of strain, usually just called strain energy. If the strain does not exceed the elastic limit, the stored strain energy can be recovered during a gradual unloading of the body.

Stored Strain Energy

If a material follows Hooke’s Law, and if deformations are small, the displacements of an elastic structure are linear functions of the external loads. Thus, if the loads increase in pro- portion to each other, the displacements increase in like proportion. To illustrate, if a ma- chine part or a structure is simultaneously loaded by external forces , the corresponding displacements may be found from linear force-displacement diagrams of the type shown in Figure 2.2, and the work done on the machine part, which is equal to the stored strain energy, is

(4-50) Forces and displacements in this context are generalized terms which include moments and corresponding angular displacements.

For example, if the cubic element of material shown in Figure 4.13 is subjected to three mutually perpendicular tensile forces , , and , the stored strain energy is

(4-51) or, since

(4-52)

(4-53) (4-54) and

(4-55) (4-56) (4-57) the strain energy expression (4-51) may be rewritten as

(4-58) U = csxex

2 + syey

2 + szez

2 ddxdydz ez = dz

dz ey = dy

dy ex = dx

dx sz = Pz dxdy sy = Py

dxdz sx = Px

dydz U = Pxdx

2 + Pydy

2 + Pzdz

2 Pz Py Px U = P1d1

2 + P2d2

2 + Á + Pidi

2 d1,d2, Á , di

P1,P2, Á , Pi

Pz

Py

Px

z

y

x

dz

dx dy

Figure 4.13

Unit cube of material subjected to mutually perpendicular forces Px, Py, and Pz.

Deflection Analysis; Common Types of Loading 163

Noting that is the volume of the cube, the stored strain energy per unit volume,u, may be written as

(4-59) Based on the concept of (4-50) and the details of (4-46), (4-48), and (4-49), strain energy expressions for various common loading conditions may be written. For exam- ple, tension or compression loading gives, for the case of constant loading and constant geometry16

(4-60) For torsion

(4-61) For pure bending

(4-62) and for direct shear

(4-63) For the case of transverse shear in a beam, expressions for strain energy due to the trans- verse shear can be developed but are complicated functions of the beam cross section.

Except for very short beams, stored strain energy due to the transverse shear is negligible compared to the stored strain energy due to the bending, given in (4-62).

Acurved beam can be treated as a straight beam, from an energy standpoint, as long as the radius of curvature of the beam is more than twice it depth. In addition the energy due to axial load and shear can be neglected if the length to depth ratio is greater than 1017. Consider a typical curved beam as shown in Figure 4.14.

The internal forces acting on an arbitary of the beam will consist of a normal (N) and shear (V) forces as well as a bending moment (M). These internal loads are functions of the applied load P, and the angle As a result, the strain energy for a curved beam is ex- pressed in a somewhat different manner from that of a straight beam. for a curved meme- ber we have the following expressions for the strain energy

Axial (4-64)

Shear U = (4-65)

3

u

0

kV2 2GAR du U =

3

u

0

N2 2EAR du u

Udir-sh = P 2 aPL

AGb = P2L 2AG Ubend = M

2 aML

EIb = M2L 2EI Utor = T

2 aTL

KGb = T2L 2KG Utens = F

2 aFL

AEb = F2L 2AE u = U

dxdydz = sxex

2 + syey

2 + szez

2 dxdydz

16If load, cross-sectional shape or size, or modulus of elasticity vary along the length of the member, the appro- priate integral expression from Table 4.7 must be written instead.

17See, for example, ref. 8. p. 165

Figure 4.14 Curved beam model showing (a) the original beam, and (b) the internal forces acting on an arbitrary section of the beam.

(a)

P R

(b)

P R V

N M

Bending (4-66)

wherekis a shear correction factor that depends on the beam cross-section (see Table 4.4) U =

3

u

0

M2 2EIR du

Example 4.9 Stored Strain Energy in a Loaded Beam

A beam is simply supported at each end and loaded by a vertical midspan load Pand a pure momentMapplied at the left support. Calculate the strain energy stored in the beam if it has an area moment of inertia for the cross section equal to Iand modulus of elasticity E.

Solution

For this case, the loading is constant and the cross section all along the beam is constant.

Therefore, from Table 4.1, superposing cases 1 and 4, the midspan deflection at (under load P) is

The end slope at the left end (where the moment is applied) is

Based on (4-50), the stored strain energy in the beam with both PandMacting is

or, substituting

where Uis the total stored strain energy in the beam.

U = P 2 aPL3

48EI + ML2 16EIb + M

2 aPL2 16EI + ML

3EIb = 1 EI aP2L3

96 + M2L

6 + PML2 16 b U = Py

2 + MuA

2 uA = PL2

16EI + ML 3EI y = PL3

48EI + M 6EI aL3

8L + 2L2 2 - 3L2

4 b = PL3

48EI + ML2 16EI

x = L>2

Castigliano’s Theorem

By writing an expression for stored strain energy in any loaded elastic structure or machine part, a simple energy methodfor calculating the displacements of points in the elastic body may be utilized. This energy method, called Castigliano’s theorem, may be stated as follows:

When any combination of external forces and/or moments act on an elastic member, the small displacements induced at any point and in any direction may be determined by computing the partial derivative of total stored strain energy in the loaded member with respect to any selected force or moment to obtain the displacement at the corresponding point and in the corresponding direction of the selected force or moment.

For example, in the case of simple tension in a uniform prismatic member, the stored strain energy is given by (4-60) as

(4-64) Utens = F2L

2AE

Deflection Analysis; Common Types of Loading 165

Differentiating partially with respect to force ,

(4-65) This expression for force-induced elastic deformation in the direction of is confirmed by (2-6).

Castigliano’s theorem may also be used to find the deflection at a point in a loaded member even if no force or moment acts there. This is done by placing a dummyforce or dummymoment, , at the point and in the direction of the deflection desired, writing the expression for total stored strain energy including the energy due to , and partially dif- ferentiating the energy expression with respect to . This procedure yields the deflection at the desired point. Since is a dummy force (or moment), it is set equal to zero in the expression to obtain the final result. Table 4.7 provides strain energy expressions and de- flection equations for common types of loading.

di

Qi

di

Qi

Qi

Qi

df F 0U

0F = FL AE = df

F

TABLE 4.7 Summary of Strain Energy Equations and Deflection Equations for Use with Castigliano’s Method Under Several Common Loading Conditions

Type of Beam Type of Load Strain Energy Equation Deflection Equation

Straight Axial

Bending

Torsion

Direct shear1

Curved2 Normal

Bending

Bending

1Transverse shear associated with bending gives a similar but more complicated function of the particular cross-sectional shape (see Figure 4.8 and associated discussion) and is usually negligible compared to the strain energy of bending.

2Reference Figure 4.14 for description of N,M, and V.

d = 3

u

0

kV10M/0P2 GA R du U =

3

u

0

kV2 2GAR du

d = 3

u

0

M10M/0P2 EI R du U =

3

u

0

M2 2EIR du

d = 3

u

0

N10N/0P2 EA R du U =

3

u

0

N2 2EAR du

d = 3

L

0

P10P>0Q2

AG dx

U = 3

L

0

P2 2AGdx

d = 3

L

0

T10T>0Q2

KG dx

U = 3

L

0

T2 2KGdx

d = 3

L

0

M10M>0Q2

EI dx

U = 3

L

0

M2 2EIdx

d = 3

L

0

P10P>0Q2

EA dx

U = 3

L

0

P2 2EAdx

A P A

A

A

A

B

B

B

B P

C I, E

C

C x

x

x

x L

2 L

L

2 L

M

M

M

MAB

MBC RL

RL

RL

QB

RR

RR

RR yB

(a)

(b)

(c)

(d)

L – x

Figure E4.10

Simply supported beam with midspan load Pand momentMat the left support.

18See, for example, ref. 1. pp. 340 ff.

Redundant reactionsin statically indeterminate structures or machine parts may also be found by applying Castigliano’s theorem.18This is accomplished by partially differentiat- ing the total strain energy stored in the loaded member with respect to the chosen redundant reaction force or moment, setting the partial derivative equal to zero (since immovable re- actions do no work and store no energy), and solving for the redundant reaction.

Example 4.10 Beam Deflection and Slope Using Castigliano’s Theorem

The simply supported beam shown in Figure E4.10(a) is subjected to a load Pat midspan and a moment Mat the left support. Using Castigliano’s theorem, find the following deflections:

a. Midspan beam deflection

b. Angular deflection of the beam at the left support c. Angular deflection of the beam at midspan Solution

a. To find the midpsan deflection , where Pis acting, the procedure will be to write an expression for total strain energy in the beam under load, U, then differentiate Upar- tially with respect to P. From Table 4.7, the deflection equation for the case of bend- ing may be seen to be

Since the beam of Figure E4.10(a) is not symmetrically loaded, the integration must be separately executed for beam section and beam section , then added. That is,

d = 1 EI c

L

L>2 0

MAB0MAB 0Q dx +

L

L

L>2

MBC0MBC 0Q dxd

BC AB

d = L

L

0

M10M>0Q2

EI dx

yB uB

uA

yB

Deflection Analysis; Common Types of Loading 167

Using the sketch of Figure E4.10(a), and taking counterclockwise moments as pos- itive, the reactions and may be found from static equilibrium requirements as

and

Next, based on the free-body diagrams of Figures E4.10(b) and (c), the moment equa- tions for sections and of the beam may be found to be

and

These may be partially differentiated with respect to midspan load to give

and

Substituting gives

which yields

b. To find the angular deflection at the left support, the approach is similar, except that MABandMBCmust be differentiated with respect to the moment Mapplied at the left support, to give

and

0MBC 0M = x

L - 1 0MAB

0M = x L - 1 uA

yB = PL3 48EI + ML2

16EI +

L

L

L>2

aPx 2 + Mx

L - PL

2 - Mb ax 2 - L

2b dxd yB = 1

EIc L

L>2 0

a- Px 2 + Mx

L - Mb a-x 2b dx 0MBC

0P = x 2 - L

2 0MAB

0P = - x 2

P MBC = Px

2 + Mx L - PL

2 - M L

2 … xL MAB = - Px

2 + Mx

L - M 0 … xL 2 BC

AB

RR = P 2 + M

L RL = P

2 - M L RR

RL

Substituting gives

which yields

c. To find , a dummy moment, , must be applied at midspan, in addition to the actual loads on the beam, as shown in Figure E4.10(d). Referring to Figure E4-10(d), the reactions and may be found on the basis of static equilibrium to be

and

With these reactions, the free-body diagrams of Figure E4.10(b) and (c) may again be used to write the moment equations for sections and of the beam as

and

From Table 4.7, the total stored strain energy expression, , for the loaded beam may be written as

SubstitutingMABandMBCinto this gives

+ L

L

L>2aPx 2 + Mx

L + QBx L - PL

2 - M- QBb2dxd U = 1

2EIc L

L>2 0

a- Px 2 + Mx

L + QBx

L - Mb2dx U = 1

2EIc L

L>2 0

MAB2 dx + L

L

L>2MBC2 dxd U MBC = Px

2 + Mx L + QBx

L - PL

2 - M - QB L

2 … xL MAB = - Px

2 + Mx L + QBx

L - M 0 … xL 2 BC AB RR = P

2 + M L + QB

L RL = P

2 - M L - QB

L RR

RL QB uB

uA = PL2 16EI + ML

3 +

L

L

L>2aPx 2 + Mx

L - PL

2 - Mb ax

L - 1b dxd uA = 1

EIc L

L>2 0

a- Px 2 + Mx

L - Mb ax

L - 1b dx Example 4.10

Continues

Deflection Analysis; Common Types of Loading 169

which yields

Differentiating partially with respect to ,

Finally, setting dummy load equal to zero, gives

This may be verified by superposing cases 1 and 4 of Table 4.1.

uB = - ML 24EI QB

uB = 0U

0QB = - ML

24EI + QBL 12EI QB

U = P2L3

96EI + PML2 16EI + M2L

6EI - MQBL 24EI + Q2BL

24EI

Example 4.11 Curved-Beam Deflection Using Castigliano’s Theorem

The curved beam in Figure E4.11A has a radius of curvature Rand a circular cross-section of radius r. It is subjected to a vertical load Pat point B.

a. Determine the horizontal displacement at Bin terms of P, R, Iand modulus of elasticity E. Consider the bending only.

b. Determine the horizontal displacement at Bas in (a) above including the normal force N.

Solution

A section cut from the curved beam is shown in Figure E4.11B.

Summing forces in the x-direction and moments about point C gives

a. Applying Castigliano’s theorem yields dHorz = 0U

0Q`

Q=0 = 0U 0M

0M 0Q`

Q=0

aMC= 0: M= -QR11 - sinu2 - PRcosu aFx = 0: N = Qsinu- Pcosu

Figure E4.11A Curved beam with vertical load at end B.

P B

A

R

P

B Q

R

RRsin V

N C Rsin

x

Rcos M

Figure E4.11B Free-body diagram of a segment of the curved beam.

The energy due to bending is

and we have

Thus, the horizontal deflection is

b. If the axial load is included, we have

We have

Thus

The horizontal deflection at Bdue to bending and axial load is given as dHorz = dHorzM + dHorzN= PR3

2EI - PR 2EA dHorzN = 0UN

0Q `Q = 0 = -PR 2EA 0UN

0Q = R EA3

p>2

0

1Q sin2u - Psinucosu2R du = R EAap

4Q - 1 2Pb 0N

0Q = sinu and 0UN

0Q = 3

x>2

0

N

EAsinuR du 0UN

0Q = 0UN 0N

0N 0Q UN =

3

x>2

0

N2 2EAR du dHorzM = PR3

2EI 0U

0Q`

Q=0

= PR3 EI 3

p>2

0

[cosu - sinu]du 0U

0Q = 3

p>2

0

-[QR11 - sinu2 + PRcosu][-R11 - sinu2]R du 0U

0M = 3

p>2

0

M

EIR du and 0M

0Q = -R11 - sinu2 U = Ubend =

3

p>2

0

M2 2EIR du Example 4.11

Continues

Deflection Analysis; Common Types of Loading 171

Note, that for a circular section

Therefore, we can write

We see that the term

Hence,UNcan be neglected.

aR

rb2>>1 which implies PR3

2EI >> PR 2EA PR3

2EI = 2PR Epr2aR

rb2 I = p

4r4, A = pr2

Example 4.12 Statically Indeterminate Beam–Method of Superposition

The 150 mm ⫻150 mm steel beam in Figure E4.12A has been placed over a creek bed that has a span of 6 m. The construction is such that the beam is fixed at one end and sim- ply supported at the other. If the supported end settles 20 mm, determine the reaction at the supported end due to the beam carrying a uniform load of 7 kN/m.

Solution

The problem is statically indeterminate and can be solved using the method of superposi- tion. The problem can be expressed as follows, as shown in Figure E4.12B:

The deflection due to the load R is found from Table 4.1 (case 10) and is

and for the deflection due to the uniform load w,we have from Table 4.1 (case 11)

Thus we have for the end deflection,

d = dR + dw = -RL3 3EI + wL4

8EI dw = wL4

8EI dR = RL3 3EI

Figure E4.12A

Cantilevered beam simply supported at one end.

20 mm 7 kN/m

L = 6/m

R

7 kN/m 7 kN/m

20 mm = +

L = 6/m R

R

w

Figure E4.12B Superposition model

Solving for the reaction R gives

The moment of inertia of the cross section is

andRis given as R = 3170002162

8 - 31207 * 1092142.1875 * 10-62

63 10.0202 = 13.32 kN

I = bh3 12 = h4

12 = 1504

12 = 42.1875 * 106 mm4 R = 3wL

8 - 3EI L3 d Example 4.12

Continues

Example 4.13 Statically Indeterminate Beam–Castigliano’s Method

The beam C-Bin Figure E4.13A is fixed at Cand simply supported on the cantilever A-B atB.

Both beams are steel with E⫽207 GPa. Beam A-BhasI⫽25⫻106mm4and beam C-BhasI⫽15⫻106mm4. Determine the deflection of the intermediate support B.

Solution

The free-body diagrams of the beams are shown in Figure E4.13B.

For beam I,the moment equation is

M1 = Rx - wx2 2

Figure E4.13A Statically indeterminate beams.

w = 8 kN/m

B

A C

5 m 5 m

w = 8 kN/m

LBC

LAC B

B A

C VC

VA

MC

MA

x

x R

R Beam I

BeamII Figure E4.13B

Free-body diagrams of upper (Beam I) and lower (Beam II) beams.

Deflection Analysis; Common Types of Loading 173

and the strain energy is

The deflection at Bis given as

In the same manner, we have for beam II

and the deflection is

Let’s assume that deflection upward is positive; thus, we have at Bthat

or

and

Substituting the given values gives

R =

8000(5)4 8A15 * 10-6B

53 3A25 * 10-6B +

53 3A15 * 10-6B

= 9.375 kN R =

wL4CB 8EII aL3CB

3EII

+ L3AB 3EIII

b RaL3CB

3EII + L3AB

3EIIIb = wL4CB

8EII RL3CB

3EII

- wL4CB 8EII

= - RL3AB 3EIII

dBI = dBII

= 1 EIIIaRx¿3

3 bLAB

0

= RL3AB 3EIII dBII = 0UII

0R = 1 EIII3

LAB

0

Rx¿x¿dx¿ = 1 EIII3

LAB

0

Rx¿2dx¿ UII =

3

L

0

M2

2EIIIdx = 1 2EIII3

LAB

0

(Rx¿)2dx MII = Rx¿

= 1 EIIaRx3

3 - wx4 8 bLCB

0

= RL3CB

3EII - wL4CB

8EII dBI = 0UI

0R = 1 EII3

LCB

0

aRx - wx2

2 bx dx = 1 EII3

LCB

0

aRx2 - wx3 2 bdx UI =

3

L

0

M2

2EIIdx = 1 2EII3

LCB

0

aRx - wx2 2 bdx

z

y F

F Sphere 1

Sphere 2 d1

d2

E1,v1

E2,v2 2a pmax

x Circular

contact

footprint Semielliptic

pressure distribution Figure 4.15

Two spheres in contact, loaded by force F.

19See, for example, ref. 8, pp. 581 ff., or ref. 4, p. 652.

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