Tài liệu Blanking tools for the automotive industry pdf

Ordering Code SystemExample for Punches and Matrixes 22 without ejector pin 27 with ejector pin DiameterLength Punch cuttinglength Shape cutter length rotationelementonly with matrixes r

Ball-lock pilot pins E38

with tapered tip, light duty

Ball-lock pilot pins E39

with parabolic tip, light duty

Ball-lock pilot pins E48

with tapered tip, heavy duty

Ball-lock pilot pins E49

with parabolic tip, heavy duty

FIBRO – Tradition and Technology 6 –7

without shoulder,automotive Standard

ISO 8020

We reserve the right to make technical modifications

Accessories for Retainers E95

triangular,for Precision Punches, ISO 8020

The FIBRO of today started up in Weinsberg on a very

small scale back in 1958 Situated below the historic

Weibertreu Castle, the company made precision ground

round parts, the forerunners of today’s FIBRO Standard

Parts range for the toolmaking industry.

Progress was rapid and soon FIBRO needed new

production facilities A new factory was built at

Hassmersheim on the River Neckar Once again it was

a historic location, this time opposite Hornberg Castle.

Indexing tables

From 1962 onwards FIBRO at Weinsberg pioneered the

design and manufacture of indexing tables and soon

gained an enviable reputation.

FIBROTAKT: indexing tables with face gear and

ultra-high-precision indexing, combined with dependable

rigidity Drive options: pneumatic, hydraulic, electric.

Rotation by rack and pinion or worm drive Manual or

NC control.

FIBROPLAN: indexing tables with worm drive and NC

indexing and drive, for circular milling and divisions of

any size.

FIBROTOR: revolving tables or indexing tables with

positive-drive cam, offering very short cycle times even

when transporting heavy loads Suitable for automation

with short cycle times Thousands of FIBRO units are in

use world-wide as integral key components in

high-output machinery.

Standard Parts

Today the Standard Parts division operates from the Hassmersheim works which manufactures a comprehensive range of standard parts and maintains stocks ready for immediate despatch world-wide.

The machine tool, mechanical engineering and systems engineering product range includes machine pillars, guide rails, oilless guide elements and precision parts such as cutting dies and die bushes, special steel pressure springs, gas springs, forming materials, metal bonding agents and moulding resins, accessories for pressing and toolmaking, tool slides with cam or roller drives and independent hydraulic drives.

FIBRO has become renowned world-wide for its comprehensive range of products kept in stock and its readiness to deliver.

FIBRO – The latest technology – with a tradition of service

The FIBRO Hassmersheim plant

Automation+Robotics

FIBRO has been active in the field of automation and

robotics since 1974 from the Hassmersheim works.

Modular construction based on translation units, rotary

units, grippers and guide gantries with trolleys make for

easy construction of individual machines and complete

systems, ranging from simple pick & place units right

through to multi-axis robots These

series-manufac-tured modules are available in several sizes for loads up

to 3150 kg, traversing speeds up to 6.5 m/sec and

travel of up to 30 m Module series with electric-motor,

hydraulic and pneumatic drive can be combined to suit

the specific requirements The system has a track

record of success in many sectors of industry.

FIBRO is much in demand as a supplier to the

mechanical engineering and metalworking sectors.

This success is based largely on three factors: FIBRO’s

in-depth knowledge of the market, its commitment to

quality assurance in line with ISO 9001 and its flexible

and responsive organisational structure so typical of

medium-sized German companies.

FIBRO: a company with a great history FIBRO has developed at a rapid pace in these fast-moving times and will continue to demonstrate its proactive philo- sophy in the future.

FIBRO – precision technology for the toughest tasks More about FIBRO:

• 900 staff;

• 80 representatives and service stations world-wide;

• branch offices in France, USA, Singapore and Switzerland.

Ordering Code System

Example for Punches and Matrixes

22 without ejector pin

27 with ejector pin

DiameterLength

Punch cuttinglength

Shape cutter length

rotationelementonly with matrixes

rectangle with radiused corners = 5

pilot pin with tapered tip = 6

pilot pin parabolic tip = 7

ball-lock, larger cutting edge,

Order Code Angle: character

Order Code Angle: character

Length: l = 90 mm (F)Diameter: d2= 10 mm (2)Type = light (2)

Version: Slot (4)Punch: without ejector pin (22)

Ordering Code (Example):

Lenght: l1= 28 mm (F)Diameter: d2= 32 mm (10)Type = without shoulder ISO 8977 (6)Version: Slot (4)

lead

2·

22 without ejector pin

27 with ejector pin

Angle = 0° (A)Format: Slot, width W = 4,5 mm (0450)Format: Slot, length P = 6,5 mm (0650)Punch length: l1 = 13 mm (1)

Length: l = 90 mm (F)Diameter: d2= 10 mm (2)Type = light (2)

Version: Slot (4)Punch: without ejector pin (22)

Format: Slotlength P = 6,5 mm

Format:

Slotwidth

rectangle with radiused corners = 5

pilot pin with tapered tip = 6

pilot pin parabolic tip = 7

38 (light duty only) = 8

40 (heavy duty only) = 9

Order Code Lenght: l character

Punch cutting length

NB: See table for standard dimensionsSpecial dimensions to order

d2 g5

Material:

HSShardened: 62 ± 2 HRC

Execution:

Shaft fine ground

Material:

HSShardened: 62 ± 2 HRC

d2 g5

l1

Ball-lock punches, stepped with ejector pin,

Material:

HSShardened: 62 ± 2 HRC

Execution:

Shaft fine ground

Material:

HSShardened: 62 ± 2 HRC

d5

l1 +0,5l

see fold out page E 29

* For other radius options, see standardised special shapes, pages E 82 – E 83

G = P

G = √2
P

α = 90° standard

see fold out page E 29.

* For other radius options, see standardised special shapes, pages E 82 – E 83

G = P

G = √2
P

α = 90° standard

l1 +0,5l

Material:

HSShardened: 62 ± 2 HRC

Execution:

Shaft and punch diameter fine ground

Other lengths on request

see fold out page E 29.

* For other radius options, see standardised special shapes, pages E 82 – E 83

α = 90° standard

Ball-lock pilot pins,

Material:

HSS

hardened: 62 ± 2 HRC

Execution:

Shaft and pilot pin fine ground

Other lengths on request

Ball-lock pilot pins,

E 39

Material:

HSShardened: 62 ± 2 HRC

Other lengths on request

„l“ length of pilot pin is without tip

Note: The 2 mm length provides full guidance

before the blanking punch contacts the sheet metal

Ordering example:

see fold out page E 29

HSShardened: 62 ± 2 HRC

Execution:

Shaft fine ground

Material:

HSShardened: 62 ± 2 HRC

see fold out page E 29.

* For other radius options, see standardised special shapes, pages E 82 – E 83

α = 90° standard

d2 g5

R13

Ball-lock punches, stepped with ejector pin,

Material:

HSShardened: 62 ± 2 HRC

Execution:

Shaft fine ground

Material:

HSShardened: 62 ± 2 HRC

see fold out page E 29.

* For other radiusoptions, seestandardised special shapes,pages E 82 – E 83

α = 90° standard

l1 +0,5l

see fold out page E 29.

* For other radius options, see standardised special shapes, pages E 82 – E 83

α = 90° standard

l1 +0,5l

Material:

HSShardened: 62 ± 2 HRC

see fold out page E 29.

* For other radius options, see standardised special shapes, pages E 82 – E 83

α = 90° standard

Ball-lock pilot pins,

Shaft and pilot pin fine ground

Other lengths on request

Ball-lock pilot pins,

Execution:

Shaft and pilot pin fine ground

Other lengths on request

„l“ length of pilot pin is without tip

Note: The 2 mm length provides full guidance

before the blanking punch contacts the sheet metal

Ordering example:

see fold out page E 29

< 10 mm 8 mm10,1 mm – 15 mm 12 mm

2·

2·

Length: l = 100 mm (G)Diameter: d1= 13 mm (7)Type = ISO (1)

Version: Slot (4)Punch: without ejector pin (22)

Ordering Code (Example):

°

Punch:

22 without ejector pin

27 with ejector pin

2 2 4 1 7 G 4 0 6 5 0 0 4 5 0 A

Format: Slotlength P = 6,5 mm

Format:

Slotwidth

rectangle with radiused corners = 5

pilot pin with tapered tip = 6

pilot pin parabolic tip = 7

see fold out page E 53.

d

r

Material:

HSSHardness: shaft 64±2 HRC

head 52±5 HRCASP 23 – ASP 2023

head 52±5 HRCASP 23 – ASP 2023

Hardness: shaft 64±2 HRC

head 52±5 HRCOrdering example: 2201.6D.ASPDiameter d1=10

Length =71(see fold out pages)

Execution:

Head hot upset-forged, shank andshoulder fine ground

Punch head, hot swaged, seating, shaft

and punch shape fine ground

The anti-rotation surface parallel to P = 0°

see fold out page E 53

* For other radius options, see standardised special shapes, pages E 82 – E 83

Precision Punches with Ejector Pin, ISO 8020 (replaces 2671.) 2701.

Precision Punches stepped,

d

HSSHardness: shaft 64±2 HRC

Punch head, hot swaged, seating, shaft

and punch shape fine ground

The anti-rotation surface parallel to P = 0°

d

Ordering example:

see fold out page E 53

* For other radius options, see standardised special shapes, pages E 82 – E 83

head 52±5 HRC

Execution:

Punch head hot swaged, seating, shaft and pilot fine ground

„l“ length of pilot pin is without tip

Note: The 2 mm length provides full guidance

before the blanking punch contacts the sheet metal

Ordering example:

see fold out page E 53

Parallel dowel pin

Description:

The pilot unit provides exact positioning of sheet metal parts

There are 2 sizes

The pilot unit 10 can be used for a hole diameter of 5 ~ 10 mm and

is available as a finished item, 9.8 mm diameter Smaller diameters

have to be ground by the Tool Making department

The pilot unit 16 is used for diameters 10-16 mm and is available

as a blank, 16 mm diameter

Material:

The pilot unit consists of:

Pilot pin, Casing, Compression spring, Parallel dowel pin

A = 63,2 mm

B = 72,5 mmDiameter-d1

1 = 10 mm

2 = 16 mm

DC standard (DaimlerChrysler)Pilot pin

2·

Diameter: d2= 32 mm (10)Type = without shoulder ISO 8977 (6)Version: Slot (4)

without shoulder ISO 8977 = 6

with shoulder ISO 8977 = 7

2·

Startinglead

W+0,02 -0

W+0,02 -0

Diameter d2, and end faces ground

Other lengths on request

Anti-rotation element, see page E 67

Ordering example:

see fold out page E 63

* For other radius options, see standardised special shapes, pages E 82 – E 83

Starting lead

Starting lead

Starting lead

Starting lead

Starting lead

Anti-rotation element 2 Anti-rotation element 3

Anti-rotation element 4 Anti-rotation element 5 Anti-rotation element 6

Ordering example:

see fold out page E 63

2·

Diameter d2, and end faces ground.

Diameter P is a bored pilot hole for wire

Starting lead

W+0,02 -0

W+0,02 -0

W+0,02 -0

Other lengths on request

Starting lead

Ordering example:

see fold out page E 63

* For other radius options, see standardised special shapes, pages E 82 – E 83

Starting lead

Starting lead

Starting lead

Anti-rotation element 2 Anti-rotation element 3

Anti-rotation element 4

Ordering example:

see fold out page E 63

Diameter d2, and end faces ground

Diameter P is a bored pilot hole for wireEDM

Material:

HSShardened: 62±2 HRC

Other lengths on request

Other lengths on request

* For other radius options, see standardised special shapes, pages E 82 – E 83.

2·

Standardised Special Shapes

E 79

2·

22 without ejector pin

and lengths on the pages you have selected

ball-lock, light duty = 2

ball-lock, heavy duty = 3

ball-lock, larger cutting

edge,light duty = 4

ball-lock, larger cutting

edge, heavy duty = 5

NB:

All the parameters must be given for special shapes!

Special shape F 37

Matrixes

and lengths on the pages you have selected

without shoulder ISO 8977 = 6

with shoulder ISO 8977 = 7

NB:

All the parameters must be given for special shapes!

Special shape F 37

W

WW

WW

WW

W2

A2

W2R

A2

W2

A2

W2R

W2

W2

R

W2

W2R

P2

G

R

G2

R =

W2

W2

B2

W2

W2

W2

F11R

A = number ofstraight edges

A = number of straight edges

non-A = number of teeth(only 3, 4, 6 or 8)

A = number of teeth(only 3, 4, 6 or 8)

A = number of straight edgesIllustration: Punch View from below, mirror image

non-Matrixes Top view

AA

B2

W

A2

B2

A

A2

R

B2

A2B

R

R

W

AR

WWW

AR

A

B2

SS

Double T-shapes

Simple T-shapes

L-shapes

U-shapes

Multi key-hole shapes

Illustration: Punch View from below, mirror image

Matrixes Top view

2·

Execution:

Version for metal thicknesses >3 mm

The punch locating hole d2is red to a tolerance of ±0.01 mm relative

manufactu-to the 6 stud holes G6 This ensures theinterchangeability of the locating plate withother polygon versions

Version for metal thicknesses <3 mm

The punch locating hole d2is red to a tolerance of ±0.01 mm relative

manufactu-to the 6 stud holes G6 This ensures theinterchangeability of the locating plate withother polygon versions

Version for metal thicknesses <3 mm

The punch locating hole d2is

manufactu-red to a tolerance of ±0.01 mm relative

to the 6 stud holes G6 This ensures the

interchangeability of the locating plate with

other polygon versions

Note:

Special punch retainers available to order

Execution:

Version for metal thicknesses >3 mm

The punch locating hole d2is

manufactu-red to a tolerance of ±0.01 mm relative

to the 6 stud holes G6 This ensures the

interchangeability of the locating plate with

other polygon versions

Note:

Special punch retainers available to order

2664.10.

Triangle retainers

dH6 2

2

aa

± 0,1 1

± 0,1 1

Accessories for retainers, triangular, for ball-lock punches

2·

The centres of the pinholes d5

are the reference points for the position

of the punch bore

The dimensions e1, e2and e3have a tolerance of ± 0.01 mm

The triangle ball-lock retainers are interchangeable

Execution:

The centres of the pinholes d5

are the reference points for the position

of the punch bore

The dimensions e1, e2and e3have a tolerance of ± 0.01 mm

The triangle ball-lock retainers are interchangeable

Accessories for retainers, triangular, for quick change punch, ISO 8020

2·

Ball-lock punch, heavy duty 71 80 90 100 110

Precision punch ISO 8020 – 71 80 090 100

* values for the stripping force are dependent on a number of parameters (e.g lubricant, temperature etc.) and may vary from those given here

** max spring travel should not exceed 15% of the length

Zum Wenzelnberg 2a · 40764 Langenfeld

Erzberger Straße 1 · 64846 Groß-Zimmern

Grüner Weg 2 · 72218 Wildberg Tel 07054-83 07 · Fax 07054-92 89 59 Mobil 0170-564 31 78 · p.finkenbeiner@fibro.de

Steigerwaldstraße 25 · 74172 Neckarsulm Tel 07132-34 56 90 · Fax 07132-98 94 82 Mobil 0171-864 95 52 · m.ehrenfried@fibro.de

Breslauer Straße 57 · 74372 Sersheim Tel 07042-350 86 · Fax 07042-37 48 20 Mobil 0170-563 52 30 · m.wagner@fibro.de

Johann-Strauß-Straße 16/1 · 74906 Bad Rappenau Tel.: 07264-20 64 17 · Fax 07264-20 64 18 Mobil 0160-97 25 23 93 · m.roessl@fibro.de

75000-77000

Postfach 3308 · 78022 VS-Schwenningen Grabenäckerstraße 47 · 78054 VS-Schwenningen Tel 07720-349 69 · Fax 07720-341 73 hamacher-normalien@t-online.de www.hamacher-normalien.de

Landsberger Straße 289/l · 80687 München Tel 089-546 15 60 · Fax 089-580 27 96 muc@jugard-kuenstner.de

www.jugard-kuenstner.de

Thomas-Mann-Straße 63 · 90471 Nürnberg Tel 0911-86 08 11 · Fax 0911-86 08 90 nbg@jugard-kuenstner.de

www.jugard-kuenstner.de

Präzisionswerkzeuge GmbH Sorge 34 · 07545 Gera Tel 0365-824 91-0 · Fax 0365-824 91 11 e-mail: info@held-wzm.de · www.held-wzm.de

Forstweg 44 · 07570 Weida Tel 036603-408 02 · Fax 036603-602 37 Mobil 0170-564 51 15 · s.schumann@fibro.de

AT

Teiritzstrasse 3 · 2100 Korneuburg Tel +43 2262-608 · Fax +43 2262-608-60 office@rath-co.at · www.rath-co.at

AU

92 Trafalgar Street · Annandale, NSW 2038 Tel +61-419-400-995 · Fax +61-296-864-809 Brudsyd@tpgi.com.au

Unit 18 · 41 Walter Street

P.O Box 39 · Belmont, NSW 2280 Tel +61-249-455-898 · Fax +61-249-479-919 enmor@bigpond.com

BA

Ulica borcev 1/b · SI-2000 Maribor Tel +386 2-426 08 43 · Fax +386 2-426 08 44 oro-tech.trgovina@siol.net

BE

Chaussee de Gand 1034 · 1082 Bruxelles Tel +32 2 464 4830 · Fax +32 2 464 4839 info@schiltz.be

Grotiuslaan 3 · NL-8024 XM Zwolle Tel +31 38-4541 017 · Fax +31 38-4526 777 Mobil +31 6516 10605

rw@zvstechniek.nl · www.zvstechniek.nl

BE

Zoning d’Amay Allée II n ° 4 · 4540 Amay Tel +32 8 551 9696 · Fax +32 8 551 9697

BG

Pirotstr 22 · 5100 Gorna Orjachoviza Tel +359 618 64158 · Fax +359 618 41874 bavaria2002@gorna.net

Av Gen Cavalcanti de Albuquerque, 123 Jardim Londrina - CEP 05638-010 · São Paulo - SP Tel +55-11-3741-0897 · Fax +55-11-3746-7997 prodromus@prodromus.com.br

Rua Maria Maiolino de Souza, 40/Sala 04 CEP 13.230-270 São Paulo, SP Tel +55-11-4038-7976 · Fax +55-11-4038-7976 lcpa@picture.com.br

CH

Buechstrasse 10 · 5027 Herznach Tel +41 62-878 18 80 · Fax +41 62-878 18 82 s.weyeneth@bluewin.ch · www.fibro.com

In der Luberzen 1 · 8902 Urdorf Tel +41-1 736 63 63 · Fax +41-1 736 63 00 central@brw.ch · www.b-r.ch

CL

Coyancura 2283, Of 601 · Casilla 9781 · Santiago Tel +56-2-231 88 77 · Fax +56-2-231 42 94 bermat@bermat.cl · www.bermat.cl

CN

123 Forsteppe Precision Engineering (Shanghai) Co., Ltd.

199-3 LuXing Road · Liuzao Town Nanhui County · Shanghai, 201322 Tel +86-21-68 16 01 69 · Fax +86-21-68 16 01 62 ayft@forsteppe.com.hk

Flat East, 5/F., Block A3, Bei Wei Ind Area Western Section, GET · Guangzhou, 510730 Tel +86-20-82 00 10 27 · Fax +86-20-82 21 75 76 angelay@forsteppe.com.hk

CY

K Erotokritou & A Demetriou Ltd.

P.O.B 27297 · 1643 Nicosia Tel +357 2-75 12 56 · Fax +357 2-75 22 11 militos@cytanet.com.cy

CZ

Prístavní 6 · CZ-63500 Brno-Bystrc Tel +420 5-41 59 25 18 · Fax +420 5-41 59 25 19 gore@gore.cz · www.gore.cz

Merhautova 20 · 61300 Brno Tel +42 0 545 429 511 · Fax +42 0 545 211 275 info@sktechnik.cz · www.sktechnik.cz

DK

Metalbuen 28 · Postbox 79 · 2750 Ballerup Tel +45 44-97 81 11 · Fax +45 44-68 06 26 ebi@ebi.dk · www.ebi.dk

Assensvej 156 · 5500 Middelfart Tel +45 6440 0970 · Fax +45 6440 0971 ns@ucdk.com · www.ucdk.com

Klausdalsbrovej 1 · 2860 Søborg Tel +45 7021 2121 · Fax +45 7021 2122 info@pmctechnology.dk · www.pmctechnology.dk

DZ

86 Bld Menad Mohamed · Boufarik, 09400 Blida Tel +213 3-47 56 55 · Fax +213 3-47 56 55 pneumacoupe@yahoo.fr

EE

Piirimäe Street 4 · Tänassilma

76401 Saku County · Harjumaa Tel +372 680 3532 · Fax +372 668 8679 info@clebaltic.com · www.clebaltic.com

Standard Parts · Éléments normalisés

Normalizzati · Elementos normalizados

Postfach 1120 · DE-74851 Hassmersheim

August-Laepple-Weg · DE-74855 Hassmersheim

Postfach 1120 · DE-74851 Hassmersheim August-Laepple-Weg · DE-74855 Hassmersheim Tel +49(0)6266-73-0*· Fax +49(0)6266-73-213

Tavole rotanti · Mesas divisoras

Postfach 1120 · DE-74183 Weinsberg Weidachstrasse 41-43 · DE-74189 Weinsberg Tel +49(0)7134-73-0*· Fax +49(0)7134-73-120