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ELECTRIC SLIDING DOOR MERCEDES SPRINTER, REMOVE ORIGINAL STOPPER 2 REMOVE ORIGINAL BOLT 3 REMOVE ORIGINAL COVER 4 BLIND NUT 5 LOCATE TEMPLATE ON ORIGINAL HOLES DRILL 3 HOLES Ø3.5mm ENLAR

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INSTALLATION INSTRUCTIONS ELECTRIC SLIDING DOOR

OR I G I N A L

MERCEDES SPRINTER VOLKSWAGEN CRAFTER

from 2006

7496-110, 7496-1101 7496-1102, 7496-1103

7496-110 Basic.

7496-1101 Including Remote Control (2 pcs.)

7496-1102 Including Door Operating by slightly pulling original han

& preventing door opening while vehicle in

7496-1103 Including Door Operating by slightly pulling original han

& preventing door opening while vehicle in

7496-1104 Including THEFT PREVENTION TO PROTECT YOUR CARGO

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Ø12mm Ø6mm

ELECTRIC SLIDING DOOR

MERCEDES SPRINTER,

VOLKSWAGEN CRAFTER

Ø16mm

Ø11.5mm Ø9mm Ø6.5mm Ø5 5mm (LONG) Ø4 9mm

Ø3.5mm

13mm 10mm 8mm

1/4"

Ø13mm Ø10mm

Ø27mm Ø7mm

REQUIRED TOOLS

Ø4mm

WHITE MARKER

10mm 13mm 8mm

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REMOVE ORIGINAL STOPPER

2

REMOVE ORIGINAL BOLT

3

REMOVE ORIGINAL COVER

4

BLIND NUT

5

LOCATE TEMPLATE

ON ORIGINAL HOLES DRILL 3 HOLES Ø3.5mm ENLARGE TO Ø6.5mm AND THEN TO Ø9mm

Page 1

FASTEN BRACKET

USING

3 BOLTS M6x25

TOOL FOR BLIND NUT

TIGHT FAST

INSERT 3 BLIND NUT USING SPECIAL TOOL

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OR I G I N A L Page 2

?

INSERT BRACKET AND FASTEN WITH SOCKETHEAD BOLT M6x10

FASTEN BRACKET USING 2 NUTS

1

LOCATE TEMPLATE

ON ORIGINAL HOLE

AND DRILL

2 HOLES Ø6.5mm

STOPPER

PUSH

DRILL Ø 3.5mm THROUGH SPACER, REMOVE BRACKET AND ENLARGE HOLE

TO Ø6.5mm AND Ø11.5mm

? 2

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1

FASTEN UNIT AS SHOWN USING 7 SCREWS 5x19 (SELFDRILLING)

2

ORIGINAL CABLE CHANGE LOCATION

NEW CABLE

CONNECT CABLES

AS SHOWN NEXT FIG.

ORIGINAL CABLE

REMOVE ORIGINAL CLIPS

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OR I G I N A L

ENLARGE THIS HOLE

TO Ø16mm

(FOR WIRES)

TO Ø6mm

Page 4

INSTALL TEMPLATE TO ORIGINAL HOLE AND DRLL 13 HOLES Ø3.5mm

BOLT M8x40

1

2

3

ENLARGE ALL HOLES TO Ø6.5mm

ENLARGE HOLES TO Ø9mm

(FOR BLIND NUTS)

5 BLIND NUTS

BLIND NUT

TIGHT FAST

SOCKETHEAD BOLT M6x10

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INSERT PIN INSERT PIN

CABLE TIE

INSTALL ARM

7

SHUT THE DOOR

10

ADJUST TO 10mm

3 BOLTS

M6x30

2 BOLTS M6x15 +NUTS ORIGINAL BOLT

2 BOLTS M6x30

SHUT THE DOOR

4

5

6

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CUT ORIGINAL COVER

AS SHOWN

8

89 28 75

16.5

SCREW 4x16 SELFDRILLING +COVER

550

20

80

330

SCREW 4x16 SELFDRILLING +COVER

673 640

DRILL Ø15mm DRILL

Ø15mm

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BLIND NUT

TIGHT FAST

PULL OUT ORIGINAL RUBBER

Page 7

1

2

LOCATE ARM

ON ORIGINAL HOLE

NUT

PUSH

DRILL Ø6.5mm AND REMOVE UNIT ENLARGE HOLES TO Ø9mm INSERT 2 BLIND NUTS AND FASTEN UNIT WITH 2 BOLTS M6x30

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DRILL Ø5.5 mm

DRILL Ø6.5 mm DRILL Ø6.5 mm DRILL Ø6.5 mm

REMOVE UNIT AFTER DRILLING

DRILL Ø6.5 mm

BLIND NUT

TIGHT FAST

4

ENLARGE 2 HOLES

TO Ø9mm

DISCARD

Page 8

5

INSERT 2 BLIND NUTS USING SPECIAL TOOL

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(PHILIPS HEAD)

STAINLESS STEEL

5 BOLTS M5x40

+NUTS

GRIND ORIGINAL RUBBER

AS NEEDED

6

ELECTRONIC CONTROL BOX

8

Page 9

2 BOLTS M6x30

2 BOLTS M6x20 +NUTS

DRILL Ø6.5mm and ENLARGE TO Ø9mm REMOVE SMALL BRACKET INSERT BLIND NUT AND FASTEN WITH BOLT M6x30 & WASHER

3 BOLT S M6x20 +WASHERS +NUTS

NUT M6

SELFDRILLING SCREW 4x16

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OR I G I N A L

7 HOSE CLAMPS +SCREWS 4x16 (SELFDRILLING)

Page 10

MAXI FUSE

(PAGE 11)

ELECTRONIC CONTROL

BOX (PAGE 9)

WIRE HARNESS

(PAGE 12)

BLACK PLUG LOCATED IN CONTROL PANEL

(PAGE 12)

DRILL Ø27mm

1

3

2

125

70

DRILL Ø27mm

OPERATING SWITCH

(PAGE 11)

SEE FIG.2

2 GROMMETS

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DRILL Ø11.5mm

RED LIGHT INDICATES

-SLIDING DOOR OPEN

MAXI FUSE

HOUSING

MAXI FUSE

BRACKET

MAXI FUSE

COVER

MAXI FUSE

40A

SCREW 4x19 SLFDRILLING

RED LIGHT INDICATES

-SLIDING DOOR OPEN

1 2 3

4

5

DRILL Ø4.9mm

LED

OPERATING SWITCH

MOUNT ON FIRE WALL

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For proper adjustment and to prevent

unnecessary load on the locking device

pull

take out from wire set

black

yellow

4 Turn screw one turn counterclockwise and secure with the nut.

1 Bring the sliding door manually to almost closed position

and then slowly pull inward the door till the first "click"

is heard.

2 Connect the (yellow/black wire) to the electric motor plug as seen

in the picture.

In case the second “click” is not heard turn the screw one

turn counterclockwise and repeat this until second "click"

is heard.

3 Connect yellow wire to yellow wire(+) and black wire to ground point

on electronic box (–) for two seconds only.

black

5 After finish the adjustment connect the black wire to yellow plug(+)

and yellow wire to ground for two seconds.

yellow(+)

(–)

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OR I G I N A L

2

1

FASTEN PLASTIC COVER USING 5 SCREWS 4x16 SELFDRILLING +COVERS

Page 12

FASTEN PLASTIC COVER

USING 4 BOLTS M6x10

& WASHERS

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OR I G I N A L

FROM RAIL

FROM LOCK ASSY

FROM RAIL

(OPTICAL SENSOR)

Page 13

1

FROM RAIL

TO ACTUA

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30

38

from 2006

OPTION

DRILL Ø3.5mm AND FASTEN WITH SCREW 4x16 (SELF DRILLING)

LOCATE PART

ON ORIGINAL HOLE DRILL HOLE Ø3.5mm

FASTEN PART WITH SCREW 4x12 (SELF DRILLING)

1

3

WASHER 6mm +NUT M6

OPERATING DOOR BY SLIGHTLY PULLING ORIGINAL HANDLE

AND RELEASED WHILE PULLING SLIGHTLY THE DOOR HANDLE

ADJUST MICROSWITCH

MUST BE PRESSED IN NORMAL POSITION

DRILL Ø12mm

INSIDE DOOR OPERATING SWITCH

4

PULL OUT DOOR HANDLE WHILE INSTALLING THIS PART

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1

2

3

4

1 2 3

3 6

9 5

10 4

1 2 5 3

3 5

8

GREEN BLACK

BLACK

R - 150

YELLOW

3 1

GREY WHITE

40A

MAXI FUSE

RED + RED

PUSH/PULL ASSY MOTOR

“B”

MAIN DRIVE ASSY MOTOR

“A”

M

BROWN GREEN

M YELLOW BLACK

YELLOW BLACK

BROWN GREEN

BLACK

AFTER IGNITION

BATTERY/ ENGINE FUSE BOX

YELLOW WHITE GREY

GREEN

RED

(–) WHITE BROWN

RED

BLACK

5

DOOR OPEN

“D”

M

3

1 2 4

RED CONNECTOR

OPERATING DOOR BY SLIGHTLY PULLING ORIGINAL HANDLE

1 2 3 4

CONTACT PANEL (FEMALE)

CONTACT PANEL (MALE)

OPERATING

SWITCH

GREY

VIOLET

LED

BROWN

3 1

CONTROL PANEL BLACK PLUG

PIN Nº 9 ORIGINAL BLUE/RED

RED CONNECTOR

DOOR HANDLE MICROSWITCH

BLACK

YELLOW

BLACK YELLOW

DOOR HANDLE SWITCH

TRANSMITTER

BLACK YELLOW

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IF REQUIRED TO REDUCE SENSITIVITY OF ELECTRIC DOOR

TURN THE POTENTIOMETER CLOCK WISE

TO INCREASE SENSITIVITY

TURN THE POTENTIOMETER COUNTER CLOCK WISE

ELECTRIC

REAR DOORS

ELECTRIC

SLIDING DOOR

Tiêu đề	Electric sliding door installation instructions
Thể loại	Shop manual
Năm xuất bản	2006

Định dạng
Số trang	19
Dung lượng	1,54 MB