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The intrinsic properties of R2M14B M¼ Fe or Co have been modelled using a molecularfield approach for the exchange interactions and a single-ion model for the crystalline-electricfield CEF

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Original article

Gabriel Gomez Eslavaa,b,*, Masaaki Itoc, Masao Yanoc, Nora M Dempseya,b,

Dominique Givorda,b,d

a Univ Grenoble Alpes, Inst NEEL, F-38000 Grenoble, France

b CNRS, Inst NEEL, F-38000 Grenoble, France

c Advanced Material Engineering Div., Toyota Motor Corporation, Susono 410-1193, Japan

d Instituto de Fisica, Universidade Federal do Rio de Janeiro, Rio de Janeiro, Brazil

a r t i c l e i n f o

Article history:

Received 14 June 2016

Accepted 14 June 2016

Available online 18 June 2016

Keywords:

Molecular field calculations

Crystalline-electric field interactions

R 2 Fe 14 B intermetallic compounds

NdFeB magnets

a b s t r a c t

The extrinsic properties of NdFeB-based magnets can be tuned through partial substitution of Nd by another rare-earth element and Fe by Co, as such substitution leads to a modification in the intrinsic properties of the main phase Optimisation of a magnet's composition through trial and error is time consuming and not straightforward, since the interplay existing between magnetocrystalline anisotropy and coercivity is not completely understood In this paper we present a model to calculate the intrinsic magnetic properties of pseudo-ternary Nd2Fe14B-based compounds As concrete examples, which are relevant for the optimisation of NdFeB-based high-performance magnets used in (hybrid) electric ve-hicles and wind turbines, we consider partial substitution of Nd by Dy or Tb, and Fe by Co

© 2016 The Authors Publishing services by Elsevier B.V on behalf of Vietnam National University, Hanoi This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/)

1 Introduction

Today's high performance magnets are based on the Nd2Fe14B

phase [1,2] Partial substitution of Nd by another rare-earth (R)

element, and/or Fe by Co, leads to a change in the intrinsic magnetic

properties of the main phase This in turn leads to a change in the

extrinsic properties of the magnet Such partial substitution may be

motivated by the desire to improve a given intrinsic property (e.g

addition of Dy to increase the anisotropyfield and thus the

coer-civity, addition of Co to increase the Curie temperature), or to

reduce the use of a given element (e.g addition of Ce, which is more

abundant and thus cheaper than Nd), for economic and strategic

reasons The intrinsic properties of R2M14B (M¼ Fe or Co) have

been modelled using a molecularfield approach for the exchange

interactions and a single-ion model for the crystalline-electricfield

(CEF) interactions[3,4] We recently presented a classical

mean-field approach to calculate the temperature dependence of the

magnetization and anisotropy of a series of R2M14B compounds[5]

Relatively good agreement was found with experimental values

from literature achieved with single crystals Here we have

ðR1 xR0xÞ2ðFe1 yCoyÞ14B compounds Such calculations may be used in the analysis of experimentally determined magnetic properties of such compounds and to guide the optimisation of magnet development

2 Molecularfield and CEF coefficients in R2M14B compounds The magnetic properties of R2M14B compounds were exten-sively studied at the end of the 1980's [1,2] To a good first

approach, in which the magnetic properties of the Fe sublattice are essentially taken as identical to those of the R2M14B compounds with non-magnetic R elements The magnetic behaviour of the R elements depends on R-M exchange interactions and on CEF in-teractions with the surrounding electrical charges[3,4] The ReR interactions are very weak and can be neglected[6] The R-M ex-change interactions, described in the meanfield approach, depend

on one molecularfield coefficient nRM, which can be written as

nRM¼ n0

RM½2ðgJ 1Þ=gJ, where gJis the Lande factor, the value of which depends on the R element The term between brackets ex-presses the fact that the interactions are between spin moments Exchange interactions between two 4f rare-earth moments are indirect, mediated by 5d electrons The on-site 5de4f interactions decrease from the beginning of the lanthanide series to the end, essentially because the distance between the 5d and the 4f shell

* Corresponding author CNRS, Inst NEEL, F-38000 Grenoble, France.

E-mail address: grgomeze@gmail.com (G Gomez Eslava).

Peer review under responsibility of Vietnam National University, Hanoi.

Contents lists available atScienceDirect Journal of Science: Advanced Materials and Devices

j o u r n a l h o m e p a g e : w w w e l s e v i e r c o m / l o c a t e / j s a m d

http://dx.doi.org/10.1016/j.jsamd.2016.06.014

2468-2179/© 2016 The Authors Publishing services by Elsevier B.V on behalf of Vietnam National University, Hanoi This is an open access article under the CC BY license

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increases due to the“lanthanide contraction” effect[7] As a result,

the coefficient n0

RM(and consequently nRM) is not a constant across

the series but varies from one R element to the next The value of

the coefficient nRMin each R2M14B compound has been derived

from that of the Curie temperature, TCin Ref.[7]for M¼ Fe and in

Ref.[6]for M¼ Co

The CEF interactions depend on a limited number of

parame-ters, determined by the symmetry of the crystal structure In the

present case, the CEF Hamiltonian takes the form:

HCEF¼ B0O0þ B2;s2 O2;s2 þ B0O0þ B4;c4 O4;c4 þ B0O0þ B4;c6 O4;c6

(1)

where the Om

n are the Stevens coefficients and the Bm

n the associated CEF parameters (here, the index n represents the order of the

co-efficient and the index m obey the rules m < n and m < 4) The Bm

n may be re-expressed asqnAm

n< rn> whereqnis a coefficient char-acterizing each R element, and<rn> its radius of order n, whereas

Am

n represents the distribution of charges in the environment[8,9]

In tetragonal symmetry, B2 terms are generally absent Here, the

second order term B22;sO22;srepresents the fact that the two atomic

positions of the R site have local orthorhombic symmetry, with the

in-plane principal axes rotated by 90between the two sets, so that

the total anisotropy has the tetragonal symmetry of the crystal

structure Finally, the in-plane anisotropy is only determined by the

higher order terms B4;c4 O4;c4 and B4;c6 O4;c6 [4] Note that higher order

terms decrease very rapidly with increasing temperature[10,11], so

that at room temperature and above, second order terms always

dominate The assimilation of tetragonal symmetry to uniaxial

symmetry is equivalent to neglecting higher-order terms and it

becomes more valid as temperature is increased

A number of studies on single crystalline samples permitted the

determination of CEF parameters in R2Fe14B with various R

ele-ments[12e14] In particular, it was noted in these studies that the

values of the parameters Am

n found in Nd2Fe14B give satisfactory account for the behaviour of compounds with other R elements (see

Ref.[12])

3 A classical description of the properties of R2Fe14B

compounds

Using a classical molecular field approach, the temperature

dependence of the Fe magnetization and that of the R

magnetiza-tion were derived in Ref [5] for the R2Fe14B compounds with

R¼ Nd, Pr and Dy In addition, the exchange and CEF parameters

were used to evaluate classical anisotropy coefficients, km

n, where the index n and m are the same as above[8] From the km

n values, the

Ki anisotropy constants were obtained, where the order of the

anisotropy constants is equal to 2i In the derivation, only the terms

representative of uniaxial anisotropy were kept In-plane

anisot-ropy terms were neglected for the reason explained above At any

given temperature, all parameters characterizing the magnetic

properties in a classical approach are known, and thefield

depen-dence of the magnetization along a field applied in the plane

perpendicular to the uniaxial axis,c, may be derived by

minimi-zation of the total energy density expressed as:

ET¼ KFesin2wFeþ K1Rsin2wRþ K2Rsin4wRþ K3Rsin6wR

 nRFe< MR>T< MFe>TcosðwFe wRÞ

 Bapp< MR>TsinðwRÞ  Bapp< MFe>TsinðwFeÞ (2)

where KFeis the second order anisotropy constant of Fe, K1R, K2Rand

K3Rthe second, fourth and sixth-order anisotropy constants of the R

atom (all expressed in J/m3), <M > and <M> are the finite

temperature values of the Fe and R magnetization (in A/m), nRFeis the associated molecularfield coefficient (a number multiplied by

m0in SI),wFeandwRare the angle of the Fe and R moments with respect toc, and Bapp is the applied magneticfield expressed in Tesla Such magnetization curves were obtained in Ref.[5]

4 Calculating the magnetic properties of pseudo-ternary (ReR′)2(FeeCo)14B compounds

The RFeB-based magnets used in hybrid electric vehicles and wind turbines now contain heavy R elements, such as Dy or Tb, which partially substitute Nd, so as to increase magnetocrystalline anisotropy, and thus coercivity, at the elevated operating temper-atures (Top) which may reach 180C In addition, a fraction of Co is often substituted for Fe to increase the Curie temperature and in turn the R magnetocrytalline anisotropy at Top (the magneto-crystalline anisotropy at a given temperature is a function of the relative magnetization at that temperature, itself depending essentially on T/TC) These considerations imply that not only the magnetic properties of simple ternary compounds but also those of pseudo-ternary compounds, incorporating Fe and Co atoms on the one hand, and different R atoms on the other, should be calculated

To calculate the magnetic properties of pseudo-ternary com-pounds, having general compositionðR1 xR0xÞ2ðFe1 yCoyÞ14B, the effect of Co on the magnetic properties must be evaluatedfirst The Curie temperature of a compound R2(Fe1 yCoy)14B with non-magnetic R, may be expressed as:

TM¼12

 ð1  yÞTFeþ yTCo þ

ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ðð1  yÞTFe yTCoÞ2þ 4ð1  yÞyT2

FeCo

(3)

where the index M in TMstands for transition metal, TFe, TCoand TFeCo are the Curie temperatures associated with FeeFe, CoeCo and FeeCo exchange interactions, respectively Gavigan et al showed that in

R2(FeeCo)14B compounds, FeeCo interactions (TFeCo¼ 1025 K) are much stronger than FeeFe interactions (TFe¼ 565 K), and are as strong

as CoeCo interactions (TCo¼ 1025 K)[15] The Curie temperature in a compound where two elements, R and R0, are mixed, is easily derived from the expression obtained in the case where only one R element is present [7] It reads (neglecting ReR interactions as already indicated):

TC¼12



TMþ

ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi

T2Mþ 4ð1  xÞT2

RMþ 4xT2

0 M

(4)

where TMis given by expression(3), x is the fraction of R0atoms substituted for R ones, TRðR0 ÞM¼ nRðR 0 ÞM

ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi

CRðR0 ÞCM

q

, with CM, CRand

CR0being the Curie constants associated with the M, R and R0atoms, respectively For calculation of the Curie constants, it was assumed that there are 59.4$1027M atoms per m3and 8.5$1027R atoms per

m3in the R2M14B compounds, the M effective moment was taken as (1y) 4mBþ y 3.3mB, where the Fe and Co effective moments (4mB and 3.3mB) were taken from Ref.[6], and the trivalent R ion effective moments were used The nRM molecular field coefficients were taken from Ref.[7](M¼ Fe) and Ref.[6](M¼ Co)

Hong at al.[16]have shown that the magnetization at absolute saturation of Y2(Fe1yCoy)14B compounds varies approximately linearly with y The same should apply to R2M14B compounds with magnetic R elements The Curie temperature in these compounds being known (expression(4)), the temperature dependence of the

M magnetization was derived using the phenomenological approach proposed by Kuz'min[17] The temperature dependence

of the 3d anisotropy in compounds containing Fe and Co cannot be

G Gomez Eslava et al / Journal of Science: Advanced Materials and Devices 1 (2016) 158e163 159

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represented by a simple expression However, considering the similarities in the transition metal magnetic properties for all compounds in the R2M14B series, it is justified to identify the 3d anisotropy in all R2(FeeCo)14B compounds with the one found in the Y-based compound Hong et al.[16]determined the anisotropy and its temperature dependence in the Y2(FeeCo)14B compounds Note the anomalous behaviour observed: at low temperature, Co substitution initially leads to an increase in the 3d uniaxial anisotropy, whereas for y> 0.25, the anisotropy starts to decrease;

Y2Co14B is a basal plane system This non-monotonous dependence

of the 3d anisotropy upon Co substitution is indicative of prefer-ential occupancy by Co atoms of specific atomic sites in the tetragonal structure The increase in anisotropy occurring at low temperature is not preserved however above room temperature due to the decrease of KCowith increasing temperature, in contrast

to the anomalous temperature dependence of KFein the R2Fe14B compounds, which increases with T, up to 300 K[18]

The temperature dependence of the R magnetization and that of the R anisotropy constants were calculated using the molecular field approach, with values of anisotropy constants derived from values of the CEF parameters given in Ref.[5] As a typical example, all derived parameters used for the calculation of the magnetiza-tion curves described below, are gathered inTable 1(for Fe and Co) andTable 2(for R atoms) for x¼ 0.25 and y ¼ 0.25

The expression used to evaluate thefield dependence of the magnetization was directly obtained from expression(2) It is:

Table 1

Magnetic parameters involved in the calculation of the 3d magnetic properties (Fe,

Co) in R 2 M 14 B compounds, for x ¼ 0.25 and y ¼ 0.25, at 300 K and 453 K <mFe(Co) > T is

the value of the Fe (Co) magnetic moment at the considered temperature The other

parameters are defined in the text.

T (K) <mFe > T

(mB /atom)

<M Fe > T

(10 6 A/m)

<mCo > T

(mB /atom)

<M Co > T

(10 6 A/m)

K M

(10 6 J/m 3 )

Table 2

Magnetic parameters involved in the calculation of the rare-earth (R) magnetic

properties in R 2 M 14 B compounds, for x ¼ 025 and y ¼ 0.25, at 300 K and 453 K.

<mR(R 0)> T is the value of the R(R0) magnetic moment at the considered temperature.

The other parameters are defined in the text.

<mR(R 0 ) > T (mB /atom) 2.1 6.3 6.0 1.5 4.7 4.2

<M R(R 0 ) > T (10 6 A/m) 0.16 0.50 0.47 0.11 0.37 0.33

K 1R(R 0 ) (10 6 J/m 3 ) 3.7 11.6 6.7 1.9 5.8 3.2

K 2R(R 0 ) (10 4 J/m 3 ) 50 45 22 7.7 10 4

Fig 1 Calculated magnetization curves of (NdeTb) B (top) and (NdeDy) field of up to 25 T (left) and 250 T (right).

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ET¼ KMsin2wMþ K1Rsin2wRþ K1R 0sin2wR 0þ K2Rsin4wR

þ K2R 0sin4wR 0þ K3Rsin6wRþ K3R 0sin6wR 0

 nRM< MR>T< MM>TcosðwM wRÞ

 nR 0 M< MR 0>T< MM>TcosðwM wR 0Þ

 Bapp< MR>TsinðwRÞ  Bapp< MR 0>TsinðwR 0Þ

all terms have the same meaning as in expression(2), with the

index M for the transition metal, the index R for thefirst rare-earth

atom, Nd in the present case, and the index R0for the second

rare-earth atom (Dy or Tb) The R and R0magnetization and anisotropy

constants, in this expression(5), are affected by a coefficient equal

to (1 x) for R atoms, and to x for R0atoms.

Calculation of the magnetic properties of pseudo-ternary

com-pounds was performed at two temperatures, 300 K and 453 K

respectively, the latter corresponding to the typical maximum

operating temperature encountered in hybrid electric vehicles and

wind turbines No further adjustment of the calculated curves to

approach experimental curves was applied

The calculated magnetization curves in (Nd1xTbx)2Fe14B and

(Nd1xDyx)2Fe14B at 300 K are presented inFig 1 Thefield

de-pendences of the magnetization in the ternary compounds are in

fair agreement with literature data[3e5,12] Qualitatively, the in-crease in anisotropy induced by the introduction of Tb or Dy manifests itself as a reduction in the slope characterizing the magnetization variation underfield However, as noticed in Ref.[5],

in such ferrimagnetic materials where strong non-collinearity be-tween the magnetic moments is induced by the applied magnetic field, the slope of the magnetization variation is not directly related

to the anisotropy constant

The calculations were extended to large magneticfields above

100 T (Fig 1, right) In both series of compounds, full saturation is reached in magneticfield of the order of 150 T or above At satu-ration, the Tb or the Dy moments, which couple antiparallel to the

Fe moments in zero appliedfield, under the effect of the exchange field, have rotated and become aligned with the field The field at which saturation is reached is thus representative of TbeFe or

DyeFe interactions, amounting to values of the order of 200 T and

150 T, respectively The High Field Free Powder method (HFFP), developed by the Amsterdam group in the 1990s, constitutes an experimental approach to obtain the strength of exchange coupling

[19] With the development of magneto-optic measurements in high pulsed magneticfields[20,21], the possible use of the HFFP method to the present compounds could be explored

The calculated magnetization curves in (Nd1 xTbx)2(Fe

1-yCoy)14B and (Nd1xDyx)2(Fe1yCoy)14B at 300 K are presented in

Fig 2 The continuous black lines in thesefigures represent the Fe

Fig 2 Calculated magnetization curves of (NdeTb) 2 (FeeCo) 14 B (top) and (NdeDy) 2 (FeeCo) 14 B (bottom) in an applied magnetic field of up to 25 T The black lines correspond to Co free compounds (y ¼ 0) The continuous blue lines correspond to y ¼ 0.25 (left) or y ¼ 0.5 (right) The dashed blue lines correspond to hypothetical systems containing the indicated

G Gomez Eslava et al / Journal of Science: Advanced Materials and Devices 1 (2016) 158e163 161

Trang 5

compound and the continuous blue lines represent compounds

containing cobalt The blue lines are always below the black lines

due to the reduced magnetization resulting from Co substitution

The dashed blue lines represent the calculated magnetization of a

hypothetical compound having the same Co content as the

com-pound represented by the continuous blue lines, but in which the

3d magnetic interactions would be the same as in a compound

containing only Fe For any given composition, the continuous blue

line is always above the dashed blue line This illustrates the fact

that the thermally induced decrease of magnetization is reduced in

Co compounds due to the higher values of the Curie temperature

Note also that magnetic saturation in Co containing compounds

requires a stronger magnetic field, i.e the magnetocrystalline

anisotropy is increased The enhanced magnetic interactions

introduced by the presence of Co, at a given T, result in a relatively

higher value of the rare-earth magnetic moment and, subsequently

of the R anisotropy, which is a function of the R moment, to some

power

M(H) curves at 453 K are compared to room temperature curves

in Fig 3 At 453 K, the saturated magnetization of compounds

containing Co is above the magnetization of Co-free compounds

The reduced temperature dependence of the magnetization more

than compensates the fact that the zero Kelvin magnetization is

reduced by Co substitution This illustrates the interest of Co

sub-stitution for high temperature applications

5 Conclusions Meanfield calculations of the magnetic properties of pseudo-ternary R2M14B compounds illustrate how the magnetic anisot-ropy of such systems may be adjusted by playing with rare-earth and Co substitution These calculations involve a limited number

of parameters, applied to all compounds The results presented here are directly applicable to the analysis of magnets in which R and Co substitution is made in the starting alloy, and in principle they may feed into micro-magnetic modelling of recently devel-oped diffusion processed magnets in which R substitution occurs at the surface of individual Nd2Fe14B grains

Acknowledgements This paper is based on results obtained from the“Development

of magnetic material technology for high-efficiency motors” pro-gram commissioned by the New Energy and Industrial Technology Development Organization (NEDO) of Japan

The paper is dedicated to the memory of Peter Brommer, a highly respected scientist with whom some of us (DG and NMD) have benefited from scientifically fruitful and friendly exchanges, in particular during common visits to Vietnam

Fig 3 Calculated magnetization curves of (NdeDy) 2 (FeeCo) 14 B (top) and (NdeTb) 2 (FeeCo) 14 B (bottom) at 300 K (left) and 453 K (right).

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