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Antimicrobial Effects of Corn Zein Films Impregnated with Nisin, Lauric Acid, and EDTA Article in Journal of food protection · July 2001 DOI: 10.4315/0362-028X-64.6.885 · Source: PubMed

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Antimicrobial Effects of Corn Zein Films

Impregnated with Nisin, Lauric Acid, and EDTA

Article in Journal of food protection · July 2001

DOI: 10.4315/0362-028X-64.6.885 · Source: PubMed

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Inyee Y Han

Clemson University

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Clemson University

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Journal of Food Protection, Vol 64, No 6, 2001, Pages 885–889

Copyright q, International Association for Food Protection

Research Note Antimicrobial Effects of Corn Zein Films Impregnated with Nisin,

Lauric Acid, and EDTA

K L HOFFMAN, I Y HAN, AND P L DAWSON*

Department of Food Science and Human Nutrition, Clemson University, Clemson, South Carolina 29634–0371, USA

MS 00-353: Received 9 October 2000/Accepted 21 January 2001

ABSTRACT

Bacterial growth during food transport and storage is a problem that may be addressed with packaging materials that release antimicrobials during food contact In a series of Ž ve experiments, EDTA, lauric acid (LA), nisin, and combinations

of the three antimicrobial agents were incorporated into a corn zein Ž lm and exposed to broth cultures of Listeria

monocy-togenes and Salmonella Enteritidis for 48 h (sampled at 2, 4, 8, 12, 24, and 48 h) Four experiments used starting cultures of

108 CFU/ml in separate experiments tested against each bacterium; the Ž fth experiment examined the inhibitory effect of

selected antimicrobial agents on Salmonella Enteritidis with an initial inoculum of 104CFU/ml L monocytogenes cell numbers decreased by greater than 4 logs after 48 h of exposure to Ž lms containing LA and nisin alone No cells were detected for L.

monocytogenes (8-log reduction) after 24-h exposure to any Ž lm combination that included LA Of all Ž lm agent combinations

tested, none had greater than a 1-log reduction of Salmonella Enteritidis when a 108-CFU/ml broth culture was used When

a 104CFU/ml of Salmonella Enteritidis initial inoculum was used, the Ž lms with EDTA and LA and EDTA, LA, and nisin

were bacteriostatic However, there was a 5-log increase in cells exposed to control within 24 h The results demonstrate bacteriocidal and bacteriostatic activity of Ž lms containing antimicrobial agents

Direct addition of antimicrobials results in some loss

of activity at the surface because of leaching into the food

core, enzymatic activity, and reaction with other food

com-ponents such as lipids and proteins (5, 9, 17) Listeria

mon-ocytogenes is a concern in food with extended shelf life

because of the ability to tolerate salt, pH changes,

inade-quate pasteurization, and refrigerated temperatures (2, 3) If

an antimicrobial can be released from the package during

an extended period, the activity can be extended into the

transport and storage phase of food distribution

Non–food grade antimicrobial polymers are available,

several of which use Triclosan (18), silver (1), and

quater-nary ammonium salts (18) In the United States, the number

of approved antimicrobial agents for food contact are

lim-ited at present and much of the work has focused on using

organic acids and bacteriocins Ming et al (11) coated

cel-lulose casings with pediocin to inhibit the growth of L.

monocytogenes on cooked meats Salmonella

Typhimu-rium–inoculated poultry skin was reduced by 0.4 to 2.1 logs

after exposure to nisin-coated polymer Ž lms (12) Siragusa

et al (20) incorporated nisin into polyethylene-based Ž lms

and observed 1.4-log reduced growth of Brochothrix

ther-mosphacta on vacuum-packaged beef surfaces compared

with Ž lms not impregnated with nisin Nisin activity is

re-stricted to gram-positive bacteria (17, 20) but can be active

against gram-negative bacteria when combined with

che-lators and surfactants (21, 22) Larsen (10) found that 15

* Author for correspondence Tel: 864-656-1138; Fax: 864-656-0331;

E-mail: pdawson@clemson.edu.

mM EDTA was effective against Escherichia coli when

used in corn zein Ž lms with different nisin concentrations Lauric acid (LA) at concentrations of 4% (400 mg/ml) and 8% (800 mg/ml) in corn zein Ž lms effectively inhibited

Lactobacillus plantarum (16) Nisin, at various

concentra-tions alone and with other antimicrobial agents incorporated into Ž lms, was effective against various organisms,

includ-ing L plantarum, L monocytogenes, E coli, and

Salmo-nella sp (4, 10, 15) The study objective was to determine

the effect of corn zein Ž lms impregnated with nisin, LA,

and EDTA on L monocytogenes and Salmonella

Enteriti-dis

MATERIALS AND METHODS

Five experiments were conducted to fulŽ ll the objective Ex-periments 1 and 2 compared EDTA, LA, and nisin (singly) in

corn zein Ž lms for inhibiting L monocytogenes and Salmonella

Enteritidis, respectively Experiments 3 and 4 compared the com-binations of EDTA and LA; EDTA and nisin; and EDTA, LA, and nisin in corn zein Ž lms for inhibiting the same two bacteria, respectively Experiment 5 tested lower inoculum levels (104

CFU/ml) of Salmonella Enteritidis suspended in a growth medium

exposed to Ž lms containing LA; EDTA and LA; and EDTA, LA, and nisin

Film formation The corn zein Ž lms were formed using the

casting method described by Gennadios and Testin (6) Corn zein

(6.75 g) (F-4000 regular grade, Freeman Industries, Tuckahoe, N.Y.) was dissolved in 40.6 ml of 95% ethanol with stirring Glyc-erin (1.9 ml) (Fisher ScientiŽ c, Fairlawn, N.J.) was added as a plasticizer and the mixture was heated slowly to a boil The

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mix-J Food Prot., Vol 64, No 6

886 HOFFMAN ET AL.

FIGURE 1 Effects of EDTA, LA, and nisin in corn zein Ž lms on

a 108-CFU/ml L monocytogenes starting population Asterisk in-dicates P value; n 5 6; SEM 5 0.54.

ture was boiled 5 min to help reduce gas bubbles in the Ž lms

during casting For antimicrobial-incorporated Ž lms, antimicrobial

agents were mixed with 10 ml of the Ž lm solution in glass tubes

just before casting A mortal and pestle were used to reduce the

particle size of the EDTA and nisin, then the Ž ne particles were

dispersed in the Ž lm solution using a sterile glass rod LA was

dissolved into the Ž lm solution Five milliliters of the Ž lm

mixtures was pipetted into level petri dishes (100-mm diameter

by 15-mm depth) and allowed to dry at room temperature (23 to

258C) overnight After casting, Ž ve measurements were made on

each sample using an electronic micrometer (Model 49–60,

Test-ing Machines, Inc., Amittyville, N.Y.), and the mean thickness

was calculated to the nearest 0.005 mm

Antimicrobial agents EDTA (J.T Baker Inc., Phillipsburg,

N.J.), the acid form of LA (J.T Baker), and nisin (Sigma Chemical

Co., St Louis, Mo.) were added separately to the three glass tubes

containing 10 ml of Ž lm mixture at concentrations of 5.58, 40,

and 0.0375 mg/ml The Ž nal concentration of each antimicrobial

compound per Ž lm was 27.9, 200, and 0.188 mg for EDTA, LA,

and nisin, respectively Films with combinations of the

antimicro-bial agents were also formed using the concentrations stated:

EDTA and LA, EDTA and nisin, LA and nisin, and all three

together With each test, a control Ž lm was also formed with no

antimicrobial agents added

Nisin activity The nisin was reported to be 2.5% pure, with

the remaining components being listed as sodium chloride and

milk solids The activity of the nisin was measured using an

ar-bitrary unit (AU) dilution method A total of 1.5 mg of the stock

nisin was mixed in 1 ml of distilled, deionized water A 10-ml

aliquot was taken from this 1.5-mg/ml solution and diluted at 1:

1, 1:2, 1:4, and 1:8; then 10 ml of these were spotted on a lawn

of L plantarum The lowest dilution showing a clear zone was 1:

4; therefore, 10 ml of the 1.5-mg/ml solution was equated to 4

AU This converts to 400 AU/ml of the 1.5-mg/ml solution or 400

AU/1.5 mg of the stock nisin Calculation of activity is therefore

266.6 AU/mg of stock nisin or 2.67 3 105AU/g

Enumeration L monocytogenes ATCC 15313 and

Salmo-nella Enteritidis phage type 13 resistant to nalidixic acid

(South-eastern Poultry Research Laboratory, Athens, Ga.) were used L.

monocytogenes was grown in brain heart infusion (BHI) broth

(Difco Laboratories, Detroit, Mich.) and incubated aerobically for

16 h at 378C Two 10-ml tubes of L monocytogenes were then

centrifuged for 20 min at 1,500 3 g, decanted, washed with 0.1%

peptone (Difco), centrifuged 20 min, and decanted The two

pel-lets of organisms were placed into 99 ml of peptone water to

obtain an inoculum of approximately 108CFU/ml The 108-CFU/

ml count was veriŽ ed by serial dilutions of the inoculum

sus-pended in peptone water and plating in BHI agar Fifteen

milli-liters of the inoculum were added to each of the petri plates

con-taining the Ž lms The Ž lm with no added antimicrobials was used

as a control The plates were put on an orbital shaker and rotated

at room temperature (238C) at 50 rpm After 0, 2, 4, 8, 12, 24,

and 48 h, 0.1-ml samples were taken from the petri dishes, diluted,

and plated in duplicate on BHI agar The plates were incubated at

378C in an aerobic chamber for 48 h The number of colonies on

each plate was counted and reported as CFU/ml

The same tests were performed using Salmonella Enteritidis

resistant to nalidixic acid grown in Trypticase soy broth (Difco)

at 378C for 16 h Shaking was necessary and only one tube (pellet)

of Salmonella Enteritidis in 99 ml of peptone water was needed

to obtain 108CFU/ml Also, 3.0 ml of nalidixic acid (Sigma) per

200 ml of media was added to the Trypticase soy agar when

plat-ing the Salmonella Enteritidis samples to ensure that only

nali-dixic acid–resistant cells would be included in enumeration Another experiment was conducted using reduced

concentra-tions of Salmonella Enteritidis (104CFU/ml) A 104-CFU/ml in-oculum was suspended in 50% peptone water and 50% growth medium (Trypticase soy broth) The Trypticase soy broth was

add-ed to determine if there was an increase in cell numbers during the duration of the experiment Fifteen milliliters of solution was placed on each Ž lm and tested as stated above

Statistical analysis Each experiment was replicated three

times on different days, with two observations per Ž lm treatment

for each replication (n 5 6) A general linear model was used and

an analysis of variance was conducted to determine the signiŽ -cance of the main effects of Ž lm treatment, exposure time (2, 4,

8, 12, 24, and 48 h), and their interaction Replication, Ž lm treat-ment, exposure time, and the treatment-by-time interaction were included in the model with the residual interaction effects com-prising the error term Where the main effects were signiŽ cant, the means were separated using the pdiff (SAS term to generate

P values) and std err (SAS term used to generate standard error)

of SAS (19) Where the treatment-by-time interaction was icant (P # 0.05), the lsmeans (SAS term to generate least

signif-icant means) for the interaction was sliced by treatment and time

to determine which individual treatments or times were contrib-uting to the interaction

RESULTS AND DISCUSSION

Film thickness ranged from 0.61 to 0.81 mm, with an average of 0.68 6 0.06 mm The addition of antimicrobial compounds had no effect on the Ž lm thickness or the vari-ation of Ž lm thickness compared with Ž lms with no added compounds

Effects of EDTA, LA, and nisin-impregnated Ž lm

effects on L monocytogenes The control Ž lm without

an-timicrobial agents and the Ž lms containing EDTA caused

no change (P 0.05) in L monocytogenes populations

after 48 h of exposure (Fig 1) This was not surprising since EDTA is a chelating agent that enhances the effect of other antimicrobials but has little antagonistic effect itself

(21, 22) LA and nisin had signiŽ cant antibacterial effects

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FIGURE 2 Effects of EDTA and LA (EL); EDTA and nisin (EN);

LA and nisin (LN); and EDTA, LA, and nisin (All) in corn zein

Ž lms on a 108-CFU/ml L monocytogenes starting population

As-terisk indicates P value; n 5 6; SEM 5 0.08.

TABLE 1 Effect of different antimicrobial Ž lms exposed to Sal-monella Enteritidis suspended in 0.1% peptone water a

Antimicrobial treatment

Mean log counts (CFU/ml) Control

EDTA Lauric acid Nisin EDTA and lauric acid EDTA and nisin Lauric acid and nisin EDTA, lauric acid and nisin

8.14ABb

8.11B

8.02C

8.16A

7.89D

8.02C

8.02C

7.82E

a n 5 36; SE 5 0.02.

bMeans having the same superscript are not signiŽ cantly different

(P 0.05).

(P , 0.0001) LA reduced the population of L

monocy-togenes by 0.1 log (CFU/ml) at 2 h, 0.8 log at 12 h, 2.9

logs at 24 h, and to 5.0 logs after 48 h Padgett et al (16)

reported Ž lms containing LA alone did not have a signiŽ

-cant effect on L plantarum when using a zone of inhibition

method, but LA reduced the population of L plantarum by

5 logs in 6 h when the Ž lm was in contact with a liquid

broth The Ž lm containing nisin reduced L monocytogenes

population by 1.0 log at 2 h and 5.5 logs after 48 h Nisin

concentrations in heat-pressed corn zein Ž lms as low as 0.1

mg/g inhibited L monocytogenes growth (7) Orr et al (14)

reported refrigerated milk samples inoculated with L

mon-ocytogenes had a log reduction of approximately 2 logs

when exposed for 48 h to cast corn zein Ž lms containing

nisin

In a separate experiment combining the antimicrobials,

the control Ž lm reduced L monocytogenes by 1.5 logs (Fig.

2) The EDTA and LA Ž lm reduced L monocytogenes

pop-ulations by 8 logs after 12 h The log reduction values for

the EDTA and nisin Ž lm were 1.7 CFU/ml at 2 h and 5.7

CFU/ml at 48 h The LA and nisin Ž lm gave log reduction

values of 0.8 CFU/ml at 2 h and reduced cells to ‘‘too few

to count’’ (,102CFU/ml) by 12 h As with the EDTA and

LA Ž lm, no cells were detected at 12 or 48 h LA or nisin

incorporated into corn zein Ž lms were effective inhibitors

of L plantarum; however, as the concentration of LA

in-creased, the effectiveness of nisin decreased (16) In the

present study, the Ž lm with all of the antimicrobial agents

(EDTA, LA, and nisin) had an effect similar as the LA and

nisin Ž lm and the EDTA and LA Ž lm The log reduction

was 1.39 CFU/ml at 2 h, and cell population decreased to

less than 102 by 12 and 48 h of Ž lm exposure Thus, any

of the Ž lms containing combinations that included LA

re-duced cell numbers to below 102 after 12 h of exposure

The LA alone caused a 5-log reduction in L

monocyto-genes, indicating that some synergy occurred when LA was

combined with nisin or EDTA

Effect of Ž lm impregnated with EDTA, LA, and

nis-in on Salmonella Enteritidis No statistically signiŽ cant

(P 0.05) antimicrobial treatment and time interactions

occurred; therefore, only the main effects for treatment and

the main effects for time were compared Salmonella

En-teritidis displayed little growth during exposure to the con-trol Ž lm up to 48 h The effect of the concon-trol Ž lm was not

different (P 0.05) from the EDTA- or nisin-containing

Ž lms (Table 1) The results of the present study were similar

to those found by Stevens et al (21), in which EDTA and nisin (not incorporated into Ž lms) were tested against

Sal-monella Typhimurium with no inhibition The corn zein

Ž lm containing LA displayed no increase in culture

popu-lation, and although different (P # 0.05) from the other

Ž lm treatments, LA should be considered ineffective in

re-ducing Salmonella Enteritidis under these conditions The effect of the control Ž lm was not different (P 0.05) from

that of the Ž lms containing EDTA and nisin or LA and

nisin Stevens et al (21) reported that after 1 h of direct exposure to 50 mg/ml of nisin and 20 mM EDTA,

Salmo-nella Enteritidis Puerto Rico no 1 was reduced 3.6 logs.

The results of the present study may differ from those

re-ported by Stevens et al (21) because a different Salmonella

sp culture was used, the nisin treatment was applied di-rectly in the previous study rather than in a Ž lm, and dif-ferent concentrations of antimicrobials were used (lower concentration of nisin, higher concentration of EDTA) Broth cultures exposed to corn zein Ž lm containing EDTA

and LA and EDTA, LA, and nisin had lower (P # 0.05)

populations than cultures exposed to other Ž lms after 48 h; however, these differences were not signiŽ cant from a prac-tical standpoint

At 2, 4, and 8 h, Salmonella Enteritidis log counts were

7.93, 7.99, and 8.13 CFU/ml, respectively The mean log

reduction values were not different (P 0.05) from 8.18

CFU/ml at 12 h to 8.19 CFU/ml at 48 h The results suggest

no bacteriocidal effect on Salmonella Enteritidis by the

Ž lms containing single antimicrobial agents For some an-timicrobial agents, the outer membrane lipopolysaccharide portion of gram-negative bacteria is difŽ cult to penetrate When EDTA disrupts the lipopolysaccharide layer, there is

an increase in cell permeability (22), allowing nisin to

dis-rupt cell activity and eventually resulting in cell lysis It was concluded that EDTA and nisin in this study needed

to be in simultaneous contact with the bacterial culture to

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J Food Prot., Vol 64, No 6

888 HOFFMAN ET AL.

FIGURE 3 Effects of LA; EDTA and LA (EL); EDTA and nisin

(EN); and EDTA, LA, and nisin (All) in corn zein Ž lms on a 104

-CFU/ml Salmonella Enteritidis starting population Asterisk

in-dicates P value; n 5 6; SEM 5 0.01.

have a killing effect A statistically signiŽ cant increase in

the Salmonella Enteritidis population was observed at and

after 8 h; however, these are again fractions of log values

and are not noteworthy from a practical standpoint

Effect of Ž lm impregnated with LA; EDTA and LA;

EDTA and nisin; and EDTA, LA, and nisin on a 104

CFU/ml Salmonella Enteritidis population The starting

108-CFU/ml population would not be expected to increase

in cell density much beyond the 108 level; therefore, the

bacteriostatic properties of these treatments at lower initial

inoculation levels were evaluated in experiment 5 The

most inhibitory antimicrobial treatments from the 108-CFU/

ml experiment were used with a 104-CFU/ml Salmonella

Enteritidis inoculum

For all of the Ž lm samples, Salmonella Enteritidis grew

from 0 to 48 h (Fig 3) The control and LA Ž lms did not

differ (P 0.05) in cell growth, with Salmonella Enteritidis

cell numbers increasing from 104CFU/ml to 1010CFU/ml

With the EDTA and nisin Ž lm, Salmonella Enteritidis cell

numbers increased 4 logs after 48 h The EDTA and LA

and the EDTA, LA, and nisin Ž lms held the increase in cell

numbers to 1 log after 48 h, which was 5 logs less than the

control Ž lm at 48 h Natrajan and Sheldon (12) reported a

0.4- to 2.1-log reduction of Salmonella Typhimurium for

inoculated broiler skin exposed to polymer Ž lms coated

with nisin formulations In a separate experiment, these

re-searchers obtained up to a 4.6-log reduction by broiler

drumsticks coating with agar or alginate gels containing a

nisin mixture (13) The presence of moisture at the meat

surface was determined to be beneŽ cial for the efŽ cacy of

nisin formulations (12, 13).

Temperature, pH, time, growth medium, and Ž lm

prop-erties may have affected the antimicrobial activity of the

agents tested For example, nisin may be less effective in

corn zein Ž lms because of binding with the corn proteins

Also, nisin is less stable and soluble at higher pH ranges

(8) The Ž lm solution pH was approximately 4.6, whereas

the cell solution on the Ž lms had a pH of 6.0 to 7.0

How-ever, the nisin incorporated into the Ž lms was very effective

against L monocytogenes, which suggests that it was not

binding (or had very little binding) with the corn proteins

of the Ž lms and was stable and active at the pH ranges used

in this study The application of package-based biocides to reduce postprocess growth of food pathogens has promise The application of antimicrobial Ž lms might allow for mi-gration of the antimicrobial to the Ž lm surface and therefore

a continued antimicrobial effect at the food surface during extended exposure Direct addition of antimicrobials to food will result in an immediate reduction of bacterial pop-ulations but direct addition may not address the recovery

of injured cells or the growth of cells that were not de-stroyed by direct addition Thus, antimicrobial Ž lms may have applications for both  uid and semisolid foods by in-hibiting bacterial growth hours and days after packaging The growth and death rates of bacteria will vary for each growth medium; therefore, conclusions on how antimicro-bial Ž lms will perform with a food product must be deter-mined for each food application

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Trang 6

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