INTRODUCTION E24ECB29GI-1 INTRODUCTION 1 START MOTOR BATTERY BATTERY GROUND BODY GROUND MOTOR ENGINE LEVERMAGNETIC OVERRUNNINGCLUTCH PINIONGEARFLYWHEEL WB B PR N D L2 TRANSAXLE RANGE SWI
Trang 1INTRODUCTION E24ECB29
GI-1 INTRODUCTION (1)
START MOTOR
BATTERY
BATTERY GROUND
BODY GROUND
MOTOR
ENGINE
LEVERMAGNETIC
OVERRUNNINGCLUTCH
PINIONGEARFLYWHEEL
WB
B
PR
N D
L2
TRANSAXLE RANGE SWITCH
ETACM
IGNITION SWITCH
ONSTACCLOCKAM6RR
M11
M11
E27 E27
4
51
START RELAY
E/R RELAY &
FUSE BOX
BURGLAR ALARM RELAY
I/P JUNCTION BOX
4
FUSIBLE LINK(IGN) 30A
1 EE01
LB
PHOTO 05
PHOTO 03 PHOTO 02
WW
GR
W
GrGr
BB
B/Y
SeeGroundDistribution
Distinguish harness from harness connection connector
3
Picture number for component locations
4 1
Harness classification
7
Connector classification number Connector terminal number
8
5 6
EVCGI70001L
Trang 2GI-2 INTRODUCTION (2)
Connector
configurations
(components)
Explanation of connector code
2
b : Terminal series number
c : The number of connector terminals
d : Connector distinguishing
e : Connector color abbreviations
KET_090II_04F_W
1
2 3
*
2 3 4
4
5 6 7 8
1
3 4 5 6
Unused pin
Trang 3GI-3 INTRODUCTION (3)
Pages by system/ Name of Schematic diagram
Each page is consisted of circuits by system This schematic
diagram includes the path of electricity flow, connection condition
for each switch, and the function of other relevant circuits at once.
It is applicable to real service work.
1
Connector configurations (connection between harnesses)
The connector figure of components in the schematic diagram
by system is indicated on the last page of schematic diagram.
It shows the front of the connector on the harness side when not
to the harness connector The terminal number on each connector
can be obtained by following the pattern used in 5 connector view
and numbering order Unused terminals are marked with an asterisk ( ).
When connecting the harness with connector between harnesses,
it shows female and male connectors and indicates them on the
connector configurations group.
To find the components easily, a component locations diagram is
indicated with "PHOTO NO" on the lower portion of the component name.
To make it easy to distinguish connectors, the connector in the
picture is indicated being installed in the vehicle.
Circuits by system depends upon part number and are indicated
on schematic diagram index.
10 9 8 7 6 5 4 321
22
1217
1819
20 16 15141312 11
109876543
21 22
1 2
17 18 19 2016
15
13 141211
or female connectors.
When numbering female and male connectors, refer to the numbering order in the following table.
Some connectors may not follow this method of numbering order.
For individual detailed numbering, refer to the CONNECTOR CONFIGURATIONS.
Trang 4GI-4 INTRODUCTION (4)
WIRE COLOR ABBREVIATIONS
The following abbreviations are used to identify wire colors in the
circuit schematics.
6
A connector identification symbol consists of a wiring harness location classification symbol corresponding to a wiring harness location and number corresponding to the connector
These connector locations can be found in the HARNESS LAYOUTS.
It depends on vehicles, it is necessary to check the harness name symbol
on the harness layouts for detailed symbol.
Black Brown Green Gray Blue Light Green Tan
Orange Pink Red White Yellow Purple Light Blue
the color of
background
the color of stripe
For example:
For example:
For example:
O P R W Y Pp LI
JUNCTION BLOCK IDENTIFICATION
A junction block identification symbol consists of a wiring harness location classification symbol corresponding to a wiring harness location and number corresponding to the connector in the junction block.
M R 01
I/P- A
Symbol indicating wiring harness (Engine wiring harness) Number corresponding to main connector (Serial Number) Number corresponding to sub-connector (Serial Number)
Number corresponding to main connector (Serial Number) Rear wiring harness
Main wiring harness
Abbreviation of the word
"Passenger compartment junction block"
Connector name
Y / B : Black stripe with yellow ground (2 colors)
*
Location
Passenger compartment, Chassis
Passenger compartment Passenger compartment Roof
Door, Floor Engine & Chassis compartment
Trang 5GI-5 INTRODUCTION (5)
HARNESS LAYOUTS
Harness layouts show the routing of the major wiring harnesses,
the in-line connectors and the splices between the major harnesses
These layouts will make electrical troubleshooting easier.
M32 M22 M21 M23
M25-1,2,3 MM01
SM01 SM02
M36 MM04
M37
M02 M03-1,2 MI04 MI06 MI03 MI05
M20 M11
M16 Z01
G11
M14 MC06
Trang 6SYMBOLS E5DD095D
GI-6 SYMBOLS (1)
S L I C S
C O N N E C T O R
tion
tion
Sec-A solid line means the entire component is shown
Shows the name of each connector
on the component location index for reference
Indicates the number of corresponding terminal
(Only relevant terminal on the corresponding schematic diagram)
The dashed-line means each of two wires connect with same connector(E35)
A broken line indicates onlypart of the component is shown
Male connector
10 M05-2
E35
R Y/L
R Y/L 1 3
TR
CBE
F U S E
G E E A
C O P O N N
T S M B O L
L A M P
Power supplied at all times
Control battery power at all times
Double filament
Single filament
NameCapacity
HOT IN ON
FUSE 10 10A
DASH FUSE BOX
CBE
S I E D W I R
J O I N C O N E T O R
S O W B O W
P O W E
G06
This means the connector connects directly to the component
This indicates a screw terminal
on the component
This means power is suppliedwith the ignition on position
IdentificationCurrent rating
This means the short barconnects to other fuses
This indicates the connectorconnects to a lead (pigtail),wired directly to the com-ponent
Automatic Transaxle ManualTransaxle
This symbol means the end
of the wire is attached to a metal part of the vehicle
This ground symbol (dot and
3 lines overlapping the ponent) means the housing
com-of the component is attached
to a metal part of the vehicle
The name of the componentappears next to its upper rightcorner
Shows the number of pictures for component location
Splices are numbered and shown as a dot with circle
The exact location and nection of these splices may vary among vehicles
con-Wire choices for options or different models are labeled and shown with a "choice"
bracket like this
Name of Circuit
A wire connects to anothercircuit The wire is shownagain on that circuit whichthe arrow is pointing
Current path is continued on the same page or another page.The arrow shows the direction of current flow
You should look for the "A"
in the marked position
A wavy line means thewire is broken but
is to be continued
Wire insulation is yellowwith a red strip
C O N E T O R
This represents RFI (Radio Frequency Interference) Shielding around a wire
The shielding is always connected to ground
This is a connector showingthe joining wires
These switches move together:
a dashed line shows a mechanical connection between them
F/FOG FUSE 15A
E/R FUSE &
RELAY BOX
HOT AT ALL TIMES
G06
Trang 7GI-7 SYMBOLS (2)
Sec-tion
tion
C O P O N N
S S M B O L
R E L A Y
SolenoidInjector
Normally open contact
Diode interior relay
Resistance interior relay
EVCGI70007L
Trang 8TROUBLESHOOTING INSTRUCTIONS EF0023E2
GI-8 TROUBLESHOOTING INSTRUCTIONS (1)
TROUBLESHOOTING INSTRUCTIONS
CAUTION
The following five-step troubleshooting procedure is recommended.
Turn on all the components in the problem circuit to check the accuracy of the
customer's complaints Note the symptoms.
Do not begin disassembly or testing until you have narrowed down the probable
causes.
lamp to check for voltage A test lamp is made up of a 12-volt light bulb with a pair of leads attached After grounding one lead, touch the other lead to various points along the circuit where voltage should be present
When the bulb goes on, there is voltage at the point being tested.
SELF-POWERED TEST LAMP AND OHMMETER
Use a self-powered test lamp or an ohmmeter to check for continuity
The ohmmeter shows how much resistance there is between two points along
a circuit Low resistance means good continuity.
A number of circuits include solid-state modules, such as the Engine Control Module(ECM), used with computer command control injection Voltage in these circuits should be tested only with a 10-megaohm or higher impedance digital multimeter Never use a test lamp on circuits that contain solid state modules Damage to the modules may result VOLTMETER AND TEST LAMP
Make a circuit test to check the diagnosis you made in step 2 Remember that a
logical, simple procedure is the key to efficient troubleshooting Narrow down the
probable causes using the troubleshooting hints and system diagnosis charts
Test for the most likely cause of failure first
Try to make tests at points that are easily accessible.
3 Inspect the circuit/ component with the problem isolated
Once the problem is found, make the necessary repairs.
4 Repair the problem
Repeat the system check to be sure you have repaired the problem If the
problem was a blown fuse, be sure to test all of the circuits on that fuse.
5 Make sure the circuit works
Locate the schematic for the problem circuit Determine how the circuit is
supposed to work by tracing the current paths from the power source through
the system components to ground If you do not understand how the circuit
should work, read the circuit operation text Also check other circuits that share
with the problem circuit The name of circuits that share the same fuse, ground,
or switch, for example, are referred to on each diagram Try to operate any
shared circuits you did not check in step 1 If the shared circuit works, the
shared wiring is okay, and the cause must be within the wiring used only by the
problem circuit
If several circuits fail at the same time, the fuse or ground is a likely cause.
2 Read and analyze the schematic diagram
TEST LAMP
A voltmeter can be used in place of a test lamp While a test lamp shows whether the voltage is present or not, a voltmeter indicates how much voltage
is present.
Trang 9TROUBLESHOOTING INSTRUCTIONS
GI-9 TROUBLESHOOTING INSTRUCTIONS (2)
Never use a self-powered test lamp on circuits that contain solid state
modules Damage to these modules may result.
An ohmmeter can be used in place of a self-powered test lamp
The ohmmeter shows how much resistance there is between two points along a
circuit Low resistance means good continuity.
Circuits which include any solid-state devices should be tested only with a
10-megaohm or higher impedance digital multimeter When measuring
resistance with a digital multimeter, the battery negative terminal should be
disconnected Otherwise, there may be incorrect readings Diodes and
solid-state devices in a circuit can make an ohmmeter give a false reading
To find out if a component is affecting a measurement, take one reading,
reverse the leads and take a second reading
If different the solid-state device is affecting the measurement.
Use a jumper wire with a fuse to by-pass an open circuit.
A jumper wire is made up of an in-line fuse holder connected to a set of test leads
This tool is available with small clamp connectors providing adaption to most
con-nectors without damage.
CAUTION
Do not use a fuse with a higher rating than the specified fuse that protects the
circuit being tested Do not use this tool in any situation to substitute an input
or output at the solid-state control module, such as ECM, TCM, etc.
CAUTION
JUMPER WIRE WITH FUSE
A short finder is available to locate a short to ground The short finder creates a pulsing magnetic field in the shorted circuit and shows you the location of the short through body trim or sheet metal.
SHORT FINDER
POWERED TEST LAMP
SELF-5A
TROUBLESHOOTING TEST
This test measures voltage in a circuit When testing for voltage at a nector, you do not have to separate the two halves of the connector lnstead, probe the connector from the back(backprobe) Always check both sides of the connector because dirt and corrosion between its contact surfaces can cause electrical problems.
con-A Connect one lead of a test lamp or voltmeter to a ground If you are using
a voltmeter, be sure it is the voltmeter's negative test lead you have nected to ground
con-B Connect the other lead of the test lamp or voltmeter to a selected test point(connector or terminal).
C If the test lamp glows, there is voltage present If you are using a voltmeter, note the voltage reading A loss of more than 1 volt from specification indicates a problem.
1 TESTING FOR VOLTAGE
EVCGI70009L
Trang 10TROUBLESHOOTING INSTRUCTIONS
GI-10 TROUBLESHOOTING INSTRUCTIONS (3)
A Disconnect the battery negative terminal.
B Connect one lead of a self-powered test lamp or ohmmeter to one end of
the part of the circuit you wish to test If you are using an ohmmeter, hold
the leads together and adjust the ohmmeter to read zero ohms.
C Connect the other lead to the other end.
D If the self-power test lamp glows, there is continuity If you are using an
ohmmeter, low or zero resistance means good continuity.
2 TESTING FOR CONTINUITY
A Disconnect the battery negative terminal.
B Connect one lead of a self-powered test lamp or an ohmmeter to the fuse terminal on the load side.
C Connect the other lead to a ground.
D Beginning near the fuse block move the harness from side to side
Continue this proceedure(about six inches apart) while watching the self-powered test lamp or ohmmeter.
E When the self-powered test lamp glows, or ohmmeter registers, there is a short to a ground in the wiring near that point.
3 TESTING FOR SHORT TO GROUND
HOT AT ALL TIMES
DASH FUSE BOX
OFF
G
4 M11
POWERED TEST LAMP OR OHMMETER
SELF-STOP LAMP SWITCH
SOLENOID
G
SELF-POWERED TEST LAMP OR VOLTMETER
Short to ground
Battery disconnected FUSE BOX
(Fuse removed)
Loaddisconnected
SWITCH
4 M11
1 M11
R
Trang 11TROUBLESHOOTING INSTRUCTIONS
GI-11 TROUBLESHOOTING INSTRUCTIONS (4)
A Remove the blown fuse Leave the battery connected.
B Connect the short finder across the fuse terminals.
C Close all switches in series in the circuit that is being testing.
D Turn on the short circuit locator It sends pulses of current to the short
This creates a pulsing magnetic field around the wiring between the fuse
box and the short.
E Beginning at the fuse box, slowly move the short finder along the circuit
wiring The meter will show current pulses through sheet metal and body
trim As long as the meter is between the fuse and the short, the needle
will move with each current pulse Once the meter is moved past the point
of the short, the needle will stop moving Check around this area to locate
the cause of the short circuit.
4 TESTING FOR A SHORT WITH A SHORT FINDER
Pulsingmagneticfield
EVCGI70011L
Trang 12FUSE & RELAY INFORMATION EC0F2E1C
10
10A
10A4
11
5A
5A5
12
5A
10A6
13
5A
5A7
275A
5A35
28
10A36
2910A
10A37
30
10A3831
3932
4033
M67P.T.OWARNINGRELAY
M74MIRRORDEFOG-GERRELAY
M68AIRPARKINGRELAY
M69HORNRELAY
M80CHARGINGIND
RELAY
M81DOORLOCKRELAY
M82DOORUNLOCKRELAY
M75P.T.ORELAY
M76LEFTSTOPLAMPRELAY
M77RIGHTSTOPLAMPRELAY
M65HEAD LAMP RELAY(DIM)
M78HEAD LAMP RELAY(MAIN)
M66WIPER RELAY(HIGH)
-M71FOG LAMPRELAY
M72POWERWINDOWRELAY
M73TAILLAMPRELAY
M79WIPER RELAY(LOW)
FUSE & RELAY BOX
Trang 13FUSE & RELAY INFORMATION
FUSE & RELAY INFORMATION (2)
Spare Connector Spare Connector, Upper Body Connector Wiper & Washer Motor, Wiper Relay (High/Low) Air Dryer
ETACM Left Head Lamp, Instrument Cluster Right Head Lamp
Fog Lamp Relay -
Left/Right Stop Lamp Relay, Horn Relay, Horn Mirror Defogger Relay
ETACM Instrument Cluster, Alarm Clock, Audio, Electronic Tachograph (KK-ENG), Mechanical Tachograph (D6BR) Data Link Connector
Speedometer, Instrument Cluster,Key Hole ILL., Electronic Tachograph(KK-ENG), High Speed Warning Buzzer Condenser Fan Relay, Blower Relay, Mode Actuator, A/C Switch Thermostatic Switch, Intake Switch
Back-Up Lamp Switch, P.T.O Control Switch,Charging IND Relay, Clutch Pedal Position Switch Left head lamp
Right head lamp Audio, Cigarette Lighter, Alarm Clock, Interlock Switch Tail Lamp Relay
Flasher Unit Left/Right Step Lamp, Fluorescent Lamp, Room Lamps, Bedroom Lamps Power Window Main Switch
Power Window Sub Switch ETACM, Start Relay, Sub Start Switch ABS Control Module, Endurance Brake Relay Head Lamp Relay (Main/Dim)
Working Lamp Switch -
- Door Lock/Unlock Relay ETACM
-Socket, Power Window Relay ABS Control Module
ABS Control Module -
-1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
(A)
10A 15A 10A 10A 5A 5A 5A 10A
- 10A 10A 5A 5A 5A 5A 5A 10A 5A 5A 15A 15A 10A 10A 15A 10A 5A 5A 5A
- 10A
-
-
- 10A 5A 10A 10A 10A
Trang 14FUSE & RELAY INFORMATION
FUSIBLE LINK BOX
IGNITION SWITCH
FUSE &
BATTERY
CC01 2
BLOWER & A/C
Trang 15FUSE & RELAY INFORMATION
SD100-4 FUSE & RELAY INFORMATION (4)
MEMO
EVCSD7100DL
Trang 16POWER DISTRIBUTION EBB0E9F9
A/C RELAY
5
FUSIBLE LINK
(AIR CON)
30A
FUSIBLE LINK BOX
1 MA01
START MOTOR
5.0W/B
FUSIBLE LINK
(IGNITION)
60A
8.0W/R
2.0R8.0W/R 8.0W/R
2 CC01
CC01
2 MC07
START RELAY
2 C68-2
CONDENSER FAN RELAY
53
A22(D) A72(M)
A08(D) A58(M)
A04(D) A54(M)
1.25R/G
FUSE & RELAY BOX
IGNITION SWITCH
(Refer to the table above for the continuityamong terminals)
LOCK
STARTAM
FUSE 20 15A
FUSE 2 15A FUSE 3 10A FUSE 4 10A FUSE 5 5A FUSE 1
10A
FUSE 27 5A FUSE 28 5A FUSE 30 10A
FUSE 26 5A
FUSE 16 5A FUSE 15 5A
FUSE 17 10A
5.0W
ENGKK-ENG
B(M20-1:1)
M(M20-1:2)
S(M20-2:2)ACC
(M20-2:1)LOCK
ACCONSTART
TABLE (The continuity among ignition switch terminals) A
To FUSIBLE LINK(POWER B+)60A(SD110-2)
SD110-1
DOOR LOCK RELAY
DOOR UNLOCK RELAY
See Passenger Compartment Fuse Details
(SD120-1)(SD120-3)
See PassengerCompartment Fuse Details(SD120-4)(SD120-5)
See PassengerCompartmentFuse Details(SD120-5)
AIR HEATER RELAY
8.0R8.0B/W
C102-2
2
EC02
1
Trang 17POWER DISTRIBUTION
POWER DISTRIBUTION (2)
FUSIBLE LINK BOX
8.0R/W
FUSIBLE LINK
15A FUSE 22 10A
FUSE 37 10A FUSE 38 10A FUSE 35
5A FUSE 34 10A FUSE 36 10A
FUSE 10 10A FUSE 11 10A FUSE 12 5A FUSE 13 10A FUSE 14 5A
FUSE 6 5A FUSE 7 5A
5.0R/W
0.85R2.0R/L
0.85R
5.0W/B5.0W/B
HEAD LAMP RELAY
FUSE 18 5A
FUSE 19 5A
2.0R/W
HEAD LAMP RELAY
(MAIN)
3 M78
1 M78
0.5R/Y24
See Head Lamps
(SD921-1)
A
FromBattery Power(SD110-1)
SD110-2
FUSE & RELAY BOX
POWER WINDOW RELAY
3 M72
FUSE 8 10A
2 M73
1.25R/Y1.25R/Y
0.85R/G
JOINT CONNECTOR
TAIL LAMP RELAY
EVCSD7110BL
Trang 18PASSENGER COMPARTMENT FUSE DETAILS E239BACD
SD120-1 PASSENGER COMPARTMENT FUSE DETAILS (1)
WASHER MOTOR
(HIGH)
JOINT CONNECTOR
2
WIPER RELAY
(LOW)
6 M79
WIPER MOTOR
FUSE 3 10A
0.5B/W0.85L/Y 0.85L/R
2 C79
20 MC02
UPPER BODY CONNECTOR
22
2 C46
AIR DRYER
0.85R
FUSE 5 5A
FUSE 7 5A
3 C03
RIGHT HEAD LAMP
1.25R/B
FUSE 8 10A
0.85R/Y
FUSE & RELAY BOX
FOG LAMP RELAY
0.85G0.85G
5 M71
0.5G/R1
0.3Y/R
FUSE 6 5A
3 M01
LEFT HEAD LAMP
1.25R/G1.25R/G
1 M10-2
INSTRUMENT CLUSTER
Trang 19PASSENGER COMPARTMENT FUSE DETAILS
SD120-2 PASSENGER COMPARTMENT FUSE DETAILS (2)
HOT AT ALL TIMES
LEFT STOP LAMP RELAY
0.85R/G0.85R/G
1 M76
0.85G/B5
FUSE 10 10A
0.85R/Y
1 M74
MIRROR DEFOGGER RELAY
FUSE 11 10A
RIGHT STOP LAMP RELAY
0.85R/G0.85R/G
1 M77
0.5G/Y5
FUSE 13 10A
0.85R
0.5R0.85R
16 R03
FUSE 14 5A
0.5R/Y
2 M35
ALARM CLOCK
0.5Y/G
8 M51
MECHANICAL TACHOGRAPH
9 M91
INSTRUMENT CLUSTER
M10-4 DATA LINK CONNECTOR
KK-ENG0.5L/W
4 M55-1
ETACM
FUSE 12 5A
D6BR
EVCSD7120BL
Trang 20PASSENGER COMPARTMENT FUSE DETAILS
SD120-3 PASSENGER COMPARTMENT FUSE DETAILS (3)
HOT IN ON OR START
FUSE & RELAY BOX
15 M10-4 6 M24
HIGH SPEED WARNING BUZZER
1 M25
ELECTRONIC TACHOGRAPH
5A
4 MC02
GENERATOR
1.25G1.25G
0.85R/L
SPEED SENSOR
3 C20
2 C41
1.25G/R1.25G/R
0.5G/L
P.T.O CONTROL SWITCH
2 C36
0.5R/Y
CLUTCH PEDAL POSITION SWITCH
1 M08
MIRROR DEFOGGER RELAY
5 M74
0.5R/W0.85W 0.85R/L
With P.T.OW/O P.T.O
2
2 A08(D) A58(M)
BLOWER RELAY
5 M68
1
THERMOSTATIC SWITCH
JOINT CONNECTOR
A18(D) A68(M)
A/C SWITCH
71
A13(D) A63(M)
1 M91
DATA LINK CONNECTOR
BACK-UP LAMP SWITCH
MODE ACTUATOR
1 M41
43
4
A22(D) A72(M)
CONDENSER FAN RELAY
0.5L/G
1
1 A21(D) A71(M)
INTAKE SWITCH
0.5R
3 MA01
KK-ENG
Trang 21PASSENGER COMPARTMENT FUSE DETAILS
FUSE & RELAY BOX
SD120-4 PASSENGER COMPARTMENT FUSE DETAILS (4)
FUSE 23 10A
ROOM LAMPS
3 R01
1 MR01
JOINT CON- NECTOR
LEFT STEP LAMP
2 D03
BEDROOM LAMP
FLUORES-1 R02
RIGHT STEP LAMP
2 D13
1 MD05
HOT WITH POWER WINDOW RELAY ON
FUSE 24 15A
1.25R/Y0.85W/R 0.85R/W
FUSE 25 10A
6 D11
POWER WINDOW SUB SWITCH
POWER WINDOW MAIN SWITCH
6 D01
1 D01
LOCK LOCK
UN-HOT AT ALL TIMESHOT WITH HEAD LAMP(DIM) RELAY ON HOT IN ACC OR ON
FUSE 21 15A
FUSE 22 10A
FLASHER UNIT
6 M60
CIGARETTE LIGHTER
1 D27
FUSE 20 15A
7 MC02
1 MD06
4 M35
ALARM CLOCK
0.85B/Y
1.25W
LOCK SWITCH
INTER-1 C02
3 M73 TAIL LAMP RELAY
8 MC03
1 C03
RIGHT HEAD LAMP
Trang 22PASSENGER COMPARTMENT FUSE DETAILS
FUSE & RELAY BOX
SD120-5 PASSENGER COMPARTMENT FUSE DETAILS (5)
FUSE 26 5A FUSE 27 5A FUSE 28 5A
9 MC02
2 E16
START RELAY
1 C68-1
START RELAY
2.0B/W
3 M38-1
ABS CONTROL MODULE
0.85R0.85R
FUSE 30 10A
1 M18
WORKING LAMP SWITCH
0.85W
FUSE 35 5A
1 M55-2
ETACM
0.5R/W
FUSE 36 10A
2 M62
SOCKER
1.25R/W
FUSE 37 10A
152.0R/W
FUSE 38 10A
9 M38-1
ABS CONTROL MODULE
2.0R/L
4 M78
HEAD LAMP RELAY
0.85B/Y
2 M34
ENDURANCE BRAKE RELAY
0.85L/G
0.85R0.85R
4 M65
HEAD LAMP RELAY
(DIM)
0.85R
FUSE 34 10A
(D6BR)
2 M81
DOOR LOCK RELAY
DOOR UNLOCK RELAY
50.5W/R0.85R/B0.85R/B1.25R
20.85R/B
5 M82
1.25R
KK-ENGD6BR
1 EC04
4 M72
POWER WINDOW RELAY
0.3Y/R
Trang 23PASSENGER COMPARTMENT FUSE DETAILS
SD120-6 PASSENGER COMPARTMENT FUSE DETAILS (6)
MEMO
EVCSD7120FL
Trang 24GROUND DISTRIBUTION E795E025
SD130-1 GROUND DISTRIBUTION (1)
0.5B
JOINT CONNECTOR
0.5G
6 M51
8 M21-1
ELECTRONIC TACHOGRAPH
0.5B
3KK-ENG
12
From JointConnector(SD130-2)
4 M19-1
0.5B
JOINT CONNECTOR
8 MR01
ROOM LAMPS FLUORESCENT LAMP
CHARGING IND.
2 M80
ALARM CLOCK
1 M35
Trang 25GROUND DISTRIBUTION
SD130-2 GROUND DISTRIBUTION (2)
0.5B
0.5B 0.5B
0.85B0.5B
0.5B0.5B
0.5B/W
0.5B
LEFT FRONT PARK/TURN SIGNAL LAMP
2 M01
5 D01
INSTRUMENT CLUSTER
INSTRUMENT CLUSTER WIPER
2 D28
2 DD01
ASHTRAY ILLUMI- NATION
1 D22
6 M07
DRIVER SEAT BELT SWITCH
COLD START SWITCH
2
POWER WINDOW MAIN SWITCH
7 M21-1
HAZARD SWITCH
0.5B0.5B
P.T.O WARNING RELAY DOOR
LOCK RELAY
4 M81
MIRROR DEFOGGER SWITCH
6
0.5B
LEFT SIDE REPEATER LAMP
2 D05
102
MODE ACTUATOR
0.5B(D)0.5L/G(M)0.5B/R
4 MA01
3 D12
9
RIGHT DOOR LOCK ACTUATOR
EVCSD7130BL
Trang 26GROUND DISTRIBUTION
SD130-3 GROUND DISTRIBUTION (3)
2
2 A04(D) A54(M)
A/C RELAY
4
4 A08(D) A58(M)
2 MA01
BLOWER RELAY
5 D11
0.5B/W0.5B/W(D)
0.5B/L(M) 2.0B/W 0.5B/W
2
3
A19(D) A69(M)
1 D17
RIGHT MIRROR DEFOGGER
0.5B
0.5B
INSTRUMENT CLUSTER
16 M10-3
0.5W/R
METER SENSOR
0.5B0.5B0.5B0.5B
G04
19205
0.85B0.85B
VEHICLE SPEED SENDER
1 C20
START RELAY
1 E16
EXHAUST BRAKE MAGNETIC VALVE
2 C43
P.T.O SWITCH
2 C48
WORKING LAMP
1.25B/R
RIGHT HEAD LAMP
2 C03
RIGHT SIDE REPEATER LAMP
2 D15
START RELAY
2 C68-1
1.25B
TILT LOCK SENSOR
0.5B 1.25G/W 1.25B/W
1.25B/W
AIR HEATER RELAY
2 C102-1
1 C20
WATER TEMPERATURE SWITCH
ENG
ENG
KK-B
FromGround (G02)
(SD130-2)
Trang 27GROUND DISTRIBUTION
SD130-4 GROUND DISTRIBUTION (4)
FRONT AIR MASTER SWITCH
(AOH)
0.5B
0.5B
8.0B 3.0B8.0B
3.0B1.25B
0.5B0.5B
REAR AIR MASTER SWITCH
(AOH)
AIR DRYER
(AOH)
2 C57
1.25B
DUMP WARNING SWITCH
2 C22
LEFT FOG LAMP
2 C19
RIGHT FRONT PARK/TURN SIGNAL LAMP
1 C66-1
(F/AIR, KK-ENG)
C69-1(AOH)
STOP LAMP SWITCH
1 C66-2
(F/AIR, KK-ENG)
C69-2(AOH)
STOP LAMP SWITCH
1 C66-3
(F/AIR, KK-ENG)
C69-3(AOH)
RIGHT MIRROR DEFOGGER
2 C06
ABS AIR MASTER SWITCH
(AOH)
1.25B
2 C11
RIGHT FOG LAMP
4 C70
RIGHT LICENSE LAMP
2 C73
RIGHT REAR COMBINATION LAMP
4 C71
LEFT LICENSE LAMP
2 C72
8 R03 AUDIO
ABS CONTROL MODULE
DATA LINK CONNECTOR
16 M91
1 C45
CONDENSER FAN MOTOR
0.5B2.0B
1 M36
0.85Y/B
0.85Y/B1.25B 0.5B/G
FUEL SENDER
1 C44
KK-ENG
EVCSD7130DL
Trang 28DATA LINK DETAILS EA1FF336
SD200-1 DATA LINK DETAILS (1)
ABS
M91 DATA LINK CONNECTOR
ON/STARTPowerL-line
ABS CONTROL MODULE
0.5G/L
5 M38-1
0.85Y/B0.5B
G10
See GroundDistribution(SD130-4)
0.5G/W
ABS CONTROL MODULE
11
0.5Y
INSTRUMENT CLUSTER
M41
See PassengerCompartmentFuse Details(SD120-3)
PHOTO 17
Trang 29DATA LINK DETAILS
SD200-2 DATA LINK DETAILS (2)
Trang 30STARTING SYSTEM EFDE47D5
SD360-1 STARTING SYSTEM (1)
1 E09
MOTOR
ENGINE
PINION GEAR
OVERRUNNING CLUTCH
START MOTOR
LEVER MAGNETIC
5.0B
2.0Y/W
8.0W/R8.0W
5.0W/B
FUSE &
RELAY BOX
PHOTO 50
START SOLENOID PHOTO 49
2.0B/W
2.0B/W2.0B/W
2.0B/W
PHOTO 66
PHOTO 62
PHOTO
64
PHOTO 15
PHOTO 62 G05
C68-1 C68-2
C68-1 C68-2
PHOTO 39
START RELAY
21
ON
START
ACCLOCKAM
2.0R
8.0W/R8.0W/R
2.0B/Y
IGNITION SWITCH PHOTO 5 PHOTO 18
PHOTO 18
PHOTO 60
FUSE 20 15A
0.85B/Y
0.85B/Y1.25W
M55-2
70.5G/W
(Closed withtransmission in neutral)
SUB START SWITCH
0.85B/R
0.85B/Y
C62
FUSIBLE LINK
(IGNITION)
60A
FUSIBLE LINK BOX
1
See PassengerCompartmentFuse Details(SD120-4)See Ground
Distribution(SD130-3)
1 C83
KK-ENG
Trang 31STARTING SYSTEM
SD360-2 STARTING SYSTEM (2)
MOTOR
ENGINE
PINION GEAR
OVERRUNNING CLUTCH
START MOTOR
LEVER MAGNETIC
FLY WHEEL
21.25B
2.0Y/W
2.0Y/W
8.0W/R8.0W
FUSE &
RELAY BOX
1 EC04
START SOLENOID
PHOTO
64
1.25B/W
2.0B/W2.0B/W
2.0B/W2.0B/W
PHOTO 56
PHOTO 62
PHOTO 15
PHOTO 57
G05
E16 E16
PHOTO 39
START RELAY
2.0R
8.0W/R8.0W/R
2.0B/Y
IGNITION SWITCH PHOTO 5 PHOTO 18
PHOTO 18
FUSE 20 15A
0.85B/Y
0.85B/Y1.25W
M55-2
70.5G/W
ETACM
AIR HEATER RELAY
(Closed withtransmission
(IGNITION)
60A
FUSIBLE LINK BOX
1
See PassengerCompartmentFuse Details(SD120-4)
See GroundDistribution(SD130-3)
1 C83
PHOTO 62
PHOTO 60
SUB START SWITCH
EVCSD7360BL
Trang 32STARTING SYSTEM
1
1
SD360-3 STARTING SYSTEM (3)
CR02F088CR02F040
CR04F030
C02
M20-2 M20-1
1 2
Trang 33STARTING SYSTEM
SD360-4 STARTING SYSTEM (4)
MEMO
EVCSD7360DL
Trang 34CHARGING SYSTEM E72D4FE3
C25-2
FUSIBLE LINK
FUSE &
RELAY BOX
CHARGE
INSTRUMENT CLUSTER
ING IND.
CHARG-RELAY
4
0.5W/R0.5W
0.5G1.25G/R 0.5W/L
40B
0.5Y/R8.0W
1
1.25G
1 C83
See PassengerCompartmentFuse Details(SD120-3)
PHOTO 4
PHOTO 13
PHOTO 44
SD373-1 CHARGING SYSTEM (1)
PHOTO 15
PHOTO 18
PHOTO
64
PHOTO 62
PHOTO 15
PHOTO 13
3 M55-1 ETACM
DIODE Z04
2.0B
0.5W/R
0.5R/W0.5Y
0.5R/W1.25G
JOINT CONNECTOR
M46
See GroundDistribution(SD130-1)
See PassengerCompartmentFuse Details(SD120-3)
See PassengerCompartmentFuse Details(SD120-3)
Trang 35CHARGING SYSTEM
SD373-2 CHARGING SYSTEM (2)
2
5 4 3 1
Trang 36VEHICLE SPEED SENSOR & SPEEDOMETER E4A220D7
SD436-1 VEHICLE SPEED SENSOR & SPEEDOMETER (1)
PHOTO 18
PHOTO 60
PHOTO 18
PHOTO 4
Ground
High SpeedWarning Buzzer
ON/STARTInput
VehicleSpeed SignalILL
See Illuminations(SD941-2)
SPEEDOMETER
FUSE 15
VEHICLE SPEED SENSOR
0.5B/W
1.25G/R
0.5G/L0.5Y
1.25G
0.5B
0.5B0.5B
C20
1
MC03
62
SeeTachograph(SD943-1)
See GroundDistribution(SD130-3)
Signal Ground
See PassengerCompartment Fuse Details(SD120-3)
ON/STARTInput
INSTRUMENT CLUSTER
HIGH SPEED WARNING BUZZER
0.5Y
0.5G0.5W/L0.5G
1 M25
2 M25 PHOTO 4
D6BR
Trang 37VEHICLE SPEED SENSOR & SPEEDOMETER
SD436-2 VEHICLE SPEED SENSOR & SPEEDOMETER (2)
Trang 38P.T.O (POWER TAKE OFF) CONTROL SYSTEM E8EE9CE3
FUSE 17 10A
PHOTO 13
HOT IN ON OR START
FUSE & RELAY BOX
P.T.O RELAY
FUSE 16 5A
PHOTO 13
HOT IN ON OR START
AIR PARKING RELAY
PHOTO 4
DIODE Z01
See Illuminations(SD941-1)
5 M10-1
60.5B
M10-4 P.T.O
PHOTO 13 G02
INSTRUMENT CLUSTER
1.25G/RSee PassengerCompartmentFuse Details(SD120-3)
See PassengerCompartmentFuse Details(SD120-3)
4 MC02
PHOTO 68
PHOTO 18
14 MC01
0.5R/B0.5R/Y0.5W
M09
2
PHOTO 1
CLUTCH PEDAL POSITION SWITCH
(Closed With ClutchPedal Depressed)
PHOTO 13 G01
See Ground
Distribution
(SD130-2)
JOINT CONNECTOR PHOTO 17
PHOTO 12
P.T.O WARNING RELAY
M67
15
0.5LSee ExhaustBrake System(SD596-1)
0.5R/W2
1.25B
0.5B0.5B/W
PHOTO 13 G02
PHOTO 6
P.T.O SWITCH
ILL
0.5B/R0.5B
IND
130.5L/G
0.85B0.85B2.0Y/W
MC01
PHOTO 5
PHOTO 67
P.T.O MAGNETIC VALVE
0.5G/B0.5R0.85G/R
PHOTO 17
41
JOINT CONNECTOR
0.5G/L 0.5R/W
3 M41
1.25R/B
See PassengerCompartmentFuse Details(SD120-3)
See BrakeWarning System(SD597-1)
See Indicators
& Gauges(SD940-3)
DRIVEPARKING
Trang 39P.T.O (POWER TAKE OFF) CONTROL SYSTEM
SD471-2 P.T.O (POWER TAKE OFF) CONTROL SYSTEM (2)
CR05F011
M68
2
5 4 3 1
CR05F011
M75
2
5 4 3 1
EVCSD7471BL
Trang 40POWER TILT CONTROL SYSTEM E2F11B72
PHOTO 39 PHOTO 50
PHOTO 4
PHOTO 18
FUSE 15 5A
FUSE &
RELAY BOX
(Closed withCab Tilted)
INSTRUMENT CLUSTER
OFFON
See GroundDistribution(SD130-3)
See PassengerCompartmentFuse Details(SD120-3)
See Indicators &
Gauges(SD940-2)
See PassengerCompartmentFuse Details(SD120-3)
PHOTO 13
42
1
AIR PARKING RELAY
LOW AIR PRESSURE BUZZER
DRIVEPARKING
0.85G/R
0.5G/B
0.5G/B0.5G/Y
0.5G/L 0.5R/W
0.5G
See BrakeWarning System(SD597-1)
FUSE 16 5A