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Cost-effective porous carbon materials synthesized by carbonizing rice husk and K2CO3 activation and their application for lithium-sulfur batteries

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In this work, we developed highly porous activated carbon (AC) materials with micro/meso porosity through carbonizing rice husk and treating them with K2CO3. Elemental sulfur was then loaded to the micropores through a solution infiltration method to form rice husk-derived activated carbon (RHAC)aS composite materials.

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Original Article

Cost-effective porous carbon materials synthesized by carbonizing rice

batteries

Anh-Tuan Lec,d,**

a School of Chemical Engineering, Hanoi University of Science and Technology, Ha Noi, Viet Nam

b Department of Chemical Engineering, National Taiwan University, Taipei 106, Taiwan

c Phenikaa University Nano Institute (PHENA), Phenikaa University, Hanoi 12116, Viet Nam

d Faculty of Materials Science and Engineering, Phenikaa University, Hanoi 12116, Viet Nam

a r t i c l e i n f o

Article history:

Received 18 March 2019

Received in revised form

25 April 2019

Accepted 25 April 2019

Available online 30 April 2019

Keywords:

Rice husk

Cathode material

Carbonization process

Activated carbon

Lithium-sulfur batteries

a b s t r a c t

In this work, we developed highly porous activated carbon (AC) materials with micro/meso porosity through carbonizing rice husk and treating them with K2CO3 Elemental sulfur was then loaded to the micropores through a solution infiltration method to form rice husk-derived activated carbon (RHAC)@S composite materials The as-prepared RHAC@S composites with 0.25 mg cm1and 0.38 mg cm1of sulfur loading were tested as cathodes for lithium-sulfur (Li-S) batteries The 0.25 mg cm1sulfur loaded sample showed an initial discharge capacity of 1080 mA h/g at a 0.1 C rate After 50 cycles of charge/ discharge tests at the current density of 0.2 C, the reversible capacity is maintained at 312 mA h/g The RHAC material delivered a capacity of more than 300 mA h/g at a current density of 1.7 C These results demonstrate that the RHAC porous materials are very promising as cathode materials for the develop-ment of high-performance Li-S batteries

© 2019 The Authors Publishing services by Elsevier B.V on behalf of Vietnam National University, Hanoi This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/)

1 Introduction

The lithium-sulfur (Li-S) battery system is one of the promising

energy storage devices for the next-generation electric power

storage owing to its excellent theoretical energy density of

cathode material due to its low cost, high theoretical capacity

advantages over other batteries, the low electrical conductivities of

employed to improve the conductivity of the cathode, to avert the

Biomass is the most promising carbon precursor for preparing cost-effective porous carbon materials such as activated carbon

well-developed pore structure, a large surface area, and a high

ma-terials (e.g., cherry stone, olive stone, mangrove charcoal, rice husk, peanut shell, cotton wool) have been investigated for obtaining high electric capacities and excellent electrochemical properties

by-products are renewable resources that can be used for energy, chemicals and materials that have shown their applicability in electrochemical energy systems Due to their abundance, low cost, natural regeneration and availability in considerable amounts, these materials are environmentally friendly renewable resources

accommo-date the current mass volume expansion during cycling It is

* Corresponding author.

** Corresponding author Phenikaa University Nano Institute (PHENA), Phenikaa

University, Hanoi 12116, Viet Nam.

E-mail addresses: tung.maithanh@hust.edu.vn (T.-T Mai), tuan.leanh@

phenikaa-uni.edu.vn (A.-T Le).

Peer review under responsibility of Vietnam National University, Hanoi.

Journal of Science: Advanced Materials and Devices

https://doi.org/10.1016/j.jsamd.2019.04.009

2468-2179/© 2019 The Authors Publishing services by Elsevier B.V on behalf of Vietnam National University, Hanoi This is an open access article under the CC BY license

Journal of Science: Advanced Materials and Devices 4 (2019) 223e229

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the pore diameter distribution, the pore volume, and the sulfur

filling are the critical factors for optimizing battery performances

promising carbon precursors for producing low-cost activated

million tons of rice husk biomass is generated globally in 2012 The

and lignin, which yield activated carbon when pyrolyzed under an

mate-rials, derived from RH, were developed using different techniques

Their potential application in energy storage systems was also

and activated it by NaOH The optimized AC material with a high

structure through carbonizing the RH and activating it with

activated carbon in order to demonstrate a high potential for

as-prepared rice-husk-derived activated carbon (RHAC) materials

materials for Li-S battery applications we controlled the chemical

an activation agent due to its high activating capability, its

re-striction of the formation of tar and its relatively low cost

In this study, we present an alternative way for synthesizing

micro/mesoporous activated carbon with low cost which is easy to

scale up for Li-S batteries The porous RHAC materials were

The RHAC@S composites were synthesized by the method of

melting diffusion The synergetic effect of the meso/microporosity

and structure on the electrochemical performance of the RHAC@S

cathode was investigated in detail

2 Experimental

2.1 Preparation of activated carbon from rice husk

The rice husks used as carbon precursors for the preparation of

activated carbon were collected from Thai Binh province, Vietnam

deionized (DI) water several times to remove impurities and was

removal of silica from the rice husk, the sample was subjected to

atmo-sphere After cooling, the obtained samplea were washed with DI

2.2 Preparation of activated carbon from rice husk/sulfur composites (RHAC@S)

The RHAC and Sulfur (S) composites were prepared by using a conventional melting diffusion strategy Samples with different

temperature, RHAC@S composites were obtained with sulfur

2.3 Characterizations

calculated using the Brunauer-Emmett-Teller (BET) method X-ray diffraction (XRD) was carried out with a D Max/2000 PC (Rigaku, Ltd) The surface morphologies of the composites were investigated with a scanning electron microscope (SEM, Hitachi, S4700) equip-ped with energy dispersive spectroscopy (EDS, OXFORD 7593-H) 2.4 Electrochemical measurement

Coin cells of the 2032-type were used to study the electrochemical performance of the RHAC@S cathodes The cathodes for the battery test cells were prepared by dispersion/ dissolution of a mixture of the active material RHAC@S (60 wt%),

%) in N-methyl-2-pyrrolidene and super P carbon black (con-ducting agent-Timcal) (20 wt%) Next, the cathode slurry was

nitrogen atmospheric and roll-pressed before use Lithium foil (Li) and Celgard 2400 sheets were used as the anode and separator,

used as the electrolyte

Studies of the charge and discharge properties of the cathodes were performed on a cell life test system (PNE solution, KOREA) These properties were measured at different current densities in the

(CV) experiments were conducted using an electrochemical analyzer (America, Bio-logic, VSP) on the same instrument in the voltage

spectra were recorded by applying an AC voltage of 5 mV amplitude

values were calculated according to the mass of sulfur Our electro-chemical tests were performed at room temperature

3 Results and discussion 3.1 Microstructure and characterization of RHAC

Firstly, we examined the microstructure and characterization of

of the RHAC-600 and RHAC-800 samples The main diffraction peaks

& activated carbon from rice husk.

T.-T Mai et al / Journal of Science: Advanced Materials and Devices 4 (2019) 223e229 224

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of graphitic carbon could hardly be recognized in the pattern of the

RHAC samples, suggesting a generally amorphous nature for the

crystal planes of graphite, and the broad peaks indicate the

XRD patterns of RHAC-600 and RHAC-800, demonstrating that no

graphitization occurred during the thermal treatment process To

further examine the formation of activated carbon, we measured

Raman spectra and BET surface areas of the 600 and

RHAC-800 samples as shown in the supporting information (SI) The

Raman spectrum of the RHAC exhibits characteristic G- and

carbo-naceous structure of the activated carbon, while the G band

both D- and G-bands are changed in the spectra of the RHAC-600

and RHAC-800 samples, indicating that the carbon matrix changes

due to the increased carbonization temperature The intensity ratio,

on cluster sizes and distributions In our present case, the intensity

indicated a high percentage of structural defects in the RHAC

was noted that higher carbonization temperature would lead to the

production of more micro/mesopores and, therefore, result in

be observed, the isotherms typically display three steps with

the increase in relative pressure and indicate the existence of a

pore size range from micropores to macropores The Nitrogen

the adsorption mechanism and porous structure of the

0.05, is a steeply increasing region which represents the

conden-sation in small micro/mesopores Then, with a relative increase in

pressure, the adsorption amount slowly increases without any

micro/mesopores Finally, near the saturation pressure of nitrogen,

the adsorption amount increases abruptly because of active capil-lary condensation The density functional theory (DFT) model was used to calculate the pore size distributions of the samples The

amount of micro-porosity The RHAC sample exhibites hierarchical

this adsorption isotherm type, these RHAC samples are predomi-nantly of a mesoporous and microporous structure The materials with high surface area and relatively large mesopore sizes are attractive materials for lithium-sulfur batteries With the obtained excellent surface areas, the RHAC-800 sample was selected for sulfur loading for the next measurement

3.2 Microstructure and characterization of RHAC@S

gasi-fication of volatiles upon activation The pores are of different sizes and different shapes However, the particles displayed

sur-faces of the activated carbons are full of cavities, are quite irregular as

slit-shaped micro/mesopores It has been noted that the cavities result

sample, it can be seen that the peak of silicon did not appear which can surmise that the generation of pores is due to the removal of

disap-pear and some macropores change into mesopores in the RHAC@S

employed to detect the chemical composition of the RHAC-800 and

car-bon (C), oxygen (O) in RHAC-800 samples and carcar-bon (C) and sulfur

distributions

peaks of graphitic carbon are not observed in the patterns of the

the carbon material The characteristic peaks of element sulfur can

of crystalline sulfur in the XRD pattern increase with increasing

sulfur into the RHAC samples as well, in good agreement with the EDS analysis

type I isothermal plots with hysteresis loops that indicate the

average pore width of 3.2 nm The high surface area and relatively large mesopore sizes are attractive because they allow the electrolyte

Sulfur

RHAC_800

RHAC_600

2 theta (deg.)

(a) (b)

Fig 2 X-ray diffraction patterns of (a) RHAC-600 and (b) RHAC-800 samples.

T.-T Mai et al / Journal of Science: Advanced Materials and Devices 4 (2019) 223e229 225

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3.3 Electrochemical characterizations of RHAC@S cathode material

composites as cathode material for Li-S batteries has systematically

perform the electrochemical reaction mechanism The pair of sharp redox peaks indicate that during charge/discharge the

narrow oxidation peak around 2.5 V is mainly attributed to the

com-posite electrodes with different loaded sulfur content, shown in

Fig 7, are in good agreement with the C-V curves All the discharge

(a)

(c)

(b)

0.25 (mg cm -2

)

0.38 (mg cm -2

)

Sulfur

2theta (deg.)

Fig 4 XRD patterns of (a) pure S and RHAC 800 @S composites with sulfur loading

content of (b) 0.25 mg cm2and (c) 0.38 mg cm2.

0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

0

50

100

150

200

250

300

350

400

3 /g)

Relative Pressure (P/P

o)

RHAC @ S RHAC

adsorptionedesorption isotherms of RHAC-800 and RHAC

1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 -1.5

-1.0 -0.5 0.0 0.5 1.0 1.5 2.0 2.5

Fig 6 Cyclic voltammetry curves of RHAC 800 @S electrode with 0.25 mg cm2of sulfur

1 in a voltage range 1.5e3.0 V.

Fig 3 SEM images and EDS elemental mapping of (a,b,c) RHAC-800 and (a’,b’,c’) RHAC 800 @S samples.

T.-T Mai et al / Journal of Science: Advanced Materials and Devices 4 (2019) 223e229 226

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voltage plateau regions, corresponding to the multistep reduction

reaction of sulfur during the discharge process Moreover, the

up-per plateau at approximately 2.3 V is caused by the conversion of

indi-cating a high utilization of active sulfur This could be due to the

the excellent electrolyte adsorption capability of highly porous

activated carbon materials After the initial loss of capacity

result-ing from the decomposition of the electrolyte and the formation of

a solid electrolyte interphase (SEI) layer, the capacities at 0.1 C

current rate decrease to 900 and 819 mA h/g for the cathodes with

all the samples at a rate of 0.2 C between 1.8 and 2.8 V of the

decays drastically upon cycling for all samples For cells with

rate, the capacity stabilizes at 750 mA h/g and retains at 358 mA h/

g after 50 cycles a 47.73% capacity retention The capacity of cells

680 mA h/g after activating the process and retains at 312 mA h/g after 50 cycles with 45.88% capacity retained The fast capacity

expansion and re-distribution of the active-sulfur during the

higher discharge capacities in each cycle because of the high electron conductivities of the electrodes provided by the carbon, which may promote the electrochemical reactions of sulfur with

with capacities of 1041, 650, 486, 395 and 305 mA h/g at current densities of 0.1, 0.2, 0.5, 0.9 and 1.7C, respectively For the cells

0.1C, 570 mA h/g at 0.2C, 412 mA h/g at 0.5C, 317 mA h/g at 0.9C, and 210 mA h/g at 1.7C The excellent rate performance indicates

different rates

real axis is composed of the ionic resistance of the electrolyte, the intrinsic strength of the active materials and the contact resistance

of the interface between the electrodes and current collectors As

depressed semicircle in the high-frequency region and of a short inclined line (Warburg impedance) in the low-frequency region

originating from the interactions between the electrode and elec-trolyte solvent, result in the semicircle in the high-frequency

on the electrode surface in a non-aqueous organic solution can

Fig 7 Initial charge-discharge profiles of RHAC 800 @S at a current density of

167.5 mA h/g in a voltage range 1.8e2.8 V.

0

100

200

300

400

500

600

700

800

-1 )

Cycle number

0.38 (mg cm-2

) 0.25 (mg cm-2

)

Fig 8 Cycling performance of the RHAC 800 @S samples at 335 mA h/g in a voltage

range of 1.8e2.8 V.

1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 0

200 400 600 800 1000 1200

0.9C

1.7C 0.5C

0.2C 0.1C

-1 )

Cycle number

0.25 (mg cm-2

) 0.38 (mg cm-2)

Fig 9 Rate capability performance of RHAC 800 @S samples at different C-rates in a voltage range of 1.8e2.8 V.

T.-T Mai et al / Journal of Science: Advanced Materials and Devices 4 (2019) 223e229 227

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impedance (Wo) is related to the lithium ion diffusion within the

With the rise of sulfur loading, the polarization becomes more

considerable, indicating slower dynamics and increasing electrode

po-larization and charge transfer resistant is smallest

4 Conclusion

We developed a hierarchically micro/mesoporous structure of

activated carbon from rice husk via a simple carbonization process

sample showed an amorphous nature with a high surface area

when evaluated as a cathode material for lithium-sulfur batteries,

exhibite a high discharge capacity of 1080 mA h/g, as well as an

excellent cycle stability and a high rate capability We believe that

our results will open new avenues for the development of

high-performance Li-S batteries at using cost-effective porous carbon

materials

Acknowledgements

The authors are grateful to Project NDT.19.TW/16 (Ministry of

Science and Technology, Vietnam) and project 15/FIRST/1.a/HUST

and MOST 105-E002-012-MY12 (Ministry of Science and

Appendix A Supplementary data

Supplementary data to this article can be found online at

https://doi.org/10.1016/j.jsamd.2019.04.009

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0 50 100 150 200 250 300 350 400 450

0

30

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Z-Z' (ohm)

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