XG4000 bản hướng dẫn sủa dụng máy cắm linh kiện điện tử

Arrange material, in at unique W -shaped material insert, pass on onemore to, get the intersection of roller chain and material insert and send to the plug-inpackage head and jump the li

l When the apparatus uses normally, please keep certain space in front and at theback of this apparatus, as operating and maintaining the necessary space Inaddition, please don't make and hinder heat from discharging the arrangement ofthe space to this apparatus.

l The environment for use of the apparatus: The temperature is: 5- 25 C, the

relative humidity is: 20- 95%, is not penetrated directly by the sunshine, will not formthe dew and will not spatter the place that water, oil, chemistry are liquid

l The technical staff who operates and maintains this machine must know and usethe computer

l The computer that disposes on this machine can only be used for this machine,forbids using as it, forbid inserting other movement memories which carries thevirus in this machine, so as not to destroy the control system

l Tight and anti-virus excellent one disposed at random is invaded, forbid using onother computers at will

l Consider on the basis of the personal security, the apparatus is during operation,the movable door before and after please don't open in case of not taking anysafety measure, in and the entering limbs machine what or got limbs near themachine can move the position, otherwise, will bring the unnecessary bodily injury

l The power of repeated switch, will become one of the reasons why the apparatusproduce the trouble In the power OFF ' Cut off) And then, please carry on thepower ON (open) again through more than 20 seconds

l Don't let the apparatus struck strong vibrations, otherwise may cause the trouble

l While cutting off the apparatus power, please carry on systematic withdrawal /shut-down course in following order, if does not carry out this course but cut off orrestart, will make the data unable to get intact save the power directly, may causethe damage of the hard disk at the same time Withdrawal / shut-down course:Withdraw from the application program and withdraw from Windows and cut off the

If delay using this apparatus, please keep the apparatus in the following places:The ambient temperature is 0 to 40 C, the relative humidity is 20- 95% , Notpenetrated directly by the sunshine, will not form the dew and will not spatter theplace that water, oil, chemistry are liquid

l For being dustproof, can consider taking and hiding the measure (such as wrappingthe cover) ,But dampproof

Please contact us in the place not understood, cut the affair to operate blindly

Note: Please pay attention to the above-mentioned items!

Chapter one Summary

XG-4000 series apparatus to arrange, lead the component different kind 'Electrolyze components such as a slice of electric capacity of electric capacity,porcelain,etc.) Arrange material, in at unique W -shaped material insert, pass on onemore to, get the intersection of roller chain and material insert and send to the plug-inpackage head and jump the line on the circuit board (PCB) through the intersection ofstation and head On if you can't automatically insert by various, last line,and last pieces

of products professional that be measured plug-in package bad plug-in package statusdisplay at display and plug-in package, it is a kind of high-accuracy automationequipment with high capacity and efficiency

一、A prominent characteristic of this machine is: Can jump tube-shape directly the line

is not graded again and directness is inserted in PCB, can save jumping the line of1/3 Until software that develop by oneself cooperate, this machine incorporatesthree kinds of functions into an organic whole: Not only can insert and jump the lineinsert the horizontal electronic element alone alone, but also can, can also jumpthe lines to mix and insert with the horizontal component A machine, only need aperson to operate, the ones that can finish 40 people's manual plug-in package can

Theory speed 24000 o'clock /hour

Insert the bad rate Smaller than 300PPM

Meddle in the direction Parallel 0 degrees, 90 degrees, 270 degrees for 180

degreesSpan of component From 5.0mm-20mm pairs of hole

Size of the base plate Minimum 50mm *50mm, biggest 450mm *450mm

Thickness of the base

Component kind Condenser, transistor, diode, resistance, fusing silks,etc.

are horizontal to arrange and take one to feed

The component lead

wire cuts the foot

length

1.2-2.2mm is (adjustable)

The component lead

wire curves the angle

Machine size (long * It

is wide and * high) Host computer size 1700mm * 1300mm* 1600mm

Material stand size

(long * It is wide and *

Pair of machine weight 750KG (40 stations)

Use the power 220V, AC is (single-phase) 50/60HZ, 2.0KVA;

The system protects Incessant power (UPS) Dispose, can run for 15 minutes

after cutting outUse the power 1.6KW is (energy-efficient)

Use the atmospheric

pressure 0.6 0.8MPA

Gas consumption 0.3 cube / minute

Second, mechanical part:

1,Framework

The framework structure passes scientific calculation, adopt square iron pipe and ironplate to weld, and then deal with through prescroption, rigidity is good, are stabilized.The intersection of four corners and installation in framework have, resist shockfoundation, the height of the foundation can be adjusted, level degree used foradjusting the machine

2,X, Y working bench organization

This machine is to move by the workbench which puts PCB, realizes that carries onthe plug-in package to PCB each area

Each working bench organization is done the orbit by two pieces of hard steel axle,install a ball vice and servo motor of guide screw as driving in the middle, guide screwnut and platform board are fixedly connected, two axles of the guide screw are fixed inend, the motor links up with it through taking synchronously The motor drives the guidescrew to rotate, the guide screw drives guide screw nut and platform to do rectilinearmotion

X, Y install straight the intersection of negative pole and limit, moderate with zeromeasuring the photoelectric switch each at the the intersection of working bench andorganization Organization's sports go beyond the first terminal motor and moderate, gobeyond the second terminal motor to stop after moderating, avoid producing thedestructive impact to the servo system Zero measure photoelectric switch, determinethe intersection of workbench and the intersection of organization and position whenshutting down

X working bench organization installs on a platform of host computer, Y working benchmechanism installed on X working bench organization, working bench platform adopt,import the aluminium material while being good, realize light quantization Having set

up the revolving stage organization on Y working bench organization, this revolvingstage is for letting PCB that is fixed thereto make 90 degrees and¡À 180 degrees of ¡À

of¡À to rotate from all angles, the electronic element regarding meeting as differentdirections and is distributed is inserted Organization of this revolving stage sets up around rotary table in the platform of working bench Y, the round rotary table is held up

by four bearings of horizontal installation, restricted the location to it all around by fourbearings installed vertically Each install a localization card seat with Model V mouthcorrespondingly around the disc, under the normality, localization organization installed

on the platform " The tongue " Stretch out, contact with which orientate the

intersection of Carlos and flat the intersection of Model V and mouth closely, make areservation to the disc Orienting the organization is mainly applied the air cylinder, ascalable one by two forms " The tongue " And the retainer plate,etc make up Whenthe revolving stage needs rotating, the air cylinder stretches out, " tongue " Contract,and move out of contact with card seat Rotation of disc drive by motor by revolvingstage, the intersection of revolving stage and through bring with first scalable roundrounds of organization linking synchronously motor Install an air cylinder on roundorganizations, when the disc needs rotating, this air cylinder stretches out, the roundwheel keeps in touch with the edge of the disc closely, the rotation of the motor is todrive the rotation of the disc

3,Plug-in package head and base organization

Plug-in package head is mainly from encoder, motor, rack, bearing, wheels

synchronous,etc fittings make up Head organization installs the plug-in package onthe square tube of 100*150*6 Install having, motor, rack, bearing, synchronous wheel,one set and take a photograph of high precision such as device, stabilize the fittings ofgood performance on it,

The movements of the plug-in package head are to control to send material part andplug-in package part to realize by the servo motor of Panasonic

Note: The plug-in package head noumenonn movement step is as follows: It give it is inmaterial part it last component to plug-in package head since pairs of roller chain ofhigh precision then it last accurate one to in organization component to in, and thensend to the head lower side of the plug-in package, the main shaft of the plug-inpackage (H) at this moment the roller chain The axle of the gear of China is rotatedunder the drive of the servo motor, thus drive the downward sports of the rack, cut thedownward sports of the knife, cut off the lead wire of the component, shape thereupondownward sport too once, convert the lead wire of component both ends into curved,the the Eight Character converting the whole component into otherly type; Pushing theknife continues downward sports again, will roll over the curved component to insert inPCB At this moment, under cutting the intersection of foot and the intersection oforganization and upper and lower drive of motor, two cut foot air cylinder stretch out,convert inserting the lead wire in PCB into curved, and cut off the surplus lead wire, theelectronic element is fixed on PCB board Then, base drop, go back location, the

intersection of plug-in package and rapidly to last time location main shaft rapidly Untilnext arrival of order, and then repeat this movement.

4,Jump the line organization

This machine all right the light ' Jump the line) Grade without the order gradingmachine, and send to the head lower side of the plug-in package and insert directly.Send the line motor to rotate, draw the light (jump the line) Move from left to right, thelight alignment at the same time, and then send to the head lower side of the plug-inpackage, wait to insert (movements are the same with inserting the electronic

element)

5,The electricity, air control the part

Offer kinetic energy and control signal for machine

The movement orders of all of this machines are to import and export through thecomputer The testing signal of the machine inputs the computer through I\O board, theorder signal of movements is input into I\O board or server by the computer

This machine uses 220 V AC, 24 volts and 5 volts direct current Allocate UPSalternating current source Alternating current source have, leak electricity switch at thebus, consist of insurance in charge of at the every branched circuit; The direct current isoffered by power of switch The earth connection system must be normal, reliable.Every one exchanges the servo motor controlled by a server Various servo

parameters can be read or adjusted in the screen of the server directly, can also read oradjust on the computer through the specialized software Can reveal the trouble code ofthe servo system, realize servo " diagnose by oneself " on the screen of the server Source of the gas of machine by angry to accuse of, make up, input into, send givecorresponding air cylinder by from various places electromagnetic valve

6,The camera is constructed

Use onlinely and insert the programming of coordinate and rectify a deviation to thecircuit board automatically

It is made up of camera and light source that the camera is constructed Camera install

in the intersection of plug-in package and left side of head, lock in one piece about atthe mounting bracket of the fine setting; The lens of the camera can regulate focus andthing distance; Install a light source in the camera lens lower side, is used for assistingand shooting

7,Servo control

This machine shares the following picture of eight servo systems It is to realizecontrol on sport torques permanent, speed ratios wide, at a high speed, high precision

Improve the strong assurance of whole performance of the machine Because themotor uses the alternating current, so extraordinary energy-conservation.

Every servo motor is controlled by a server Moderate, be terminal, insert andcontrol the computer by encoder signal while being servo; Server in control board bymovement, stand location drive Carlos and computer control

Various servo parameters can be read or adjusted in the screen of the serverdirectly, can also read or adjust on the computer through the specialized software Canreveal the trouble code of the servo system, realize servo " diagnose by oneself " on thescreen of the server

H axle C1 axle X axle Y axle C axle C2 axle B axle W axle

Name Head Arrange

the material roller chain

X axle Y axle Span To hitting Base Jump the

line

Brand Taiwan Taiwan Panasonic Panasonic Panasonic Panasonic Panasonic Panasonic

The electricity controls the circuit design scientifically The electric original paperselects suitable materials and strictly controls quality, the first-selected famous brand.The machine is also supplied direct-flow +24V and +5V by the switch power that mixes

at the same time besides using 220V alternating current

9,Apparatus / systematic earthing

Have by one earthing lead wire end in apparatus, be can last apparatus / earthingssystematiced, let's last apparatus /at the time of system, can hope user correct earthing,

so can control large-scale electricity interfering with and differential electric potential ofsystem effectively

Note: According to international electric code and the relevant regional electric code, inorder to confirm correct size and position of the earthing plug, please Earthing all theseare connected as getting rid of the ground wire which bear the weight of every signalcable and including the additament (not the replacement) of ground wire in the powercable ,The ground wire in the power cable should be grounded too, usually go onthrough mixing the conduit of the line system, there should not be power in this ground,but not only neutral, can't connect the power cable conduit as being only the place Ifpossible, the systematic power board should be grounded too No matter which kind ofthe intersection of earthing and system does it use, should make, smaller than, alsoshould interfere with the source isolate with electricity by 10 OHmS in DC-10mHZ tothe intersection of ground and impedance, so as not to interfere with, spread into theapparatus / system systematically through earthing

10,Adjust the apparatus level

After the apparatus moves the destination, can put down the foundation, utilize the level(the tool) Put in the platform, adjust competence; Reduce the machine to shake Adjustcompetence correctly, can make the apparatus run more smoothly, the noise is less, thelife-span is longer

a) Adjust the horizontal step of the machine as follows:

b) Four foundations of machine of the order are unsettled, move over theapparatus into the destination.

c) Adjust the level from side to side of the machine first: Because weight ofmachine in behind,adjust by two foundation of rear on machine

d) The level in front and at the back of then adjust the machine: Only need toadjust a foundation ahead, because determine one side at three o'clock

There are unsettled foundations that will be fastened and twisted more, the fixednut of 4 foundations will be locked altogether

Attention: Three foundation go to the fields, come, it changes competence to be can swift effective.

11,The file is introduced systematically

In the main catalogue D: \In the plate, include the following important file:

1) File double-layered XG-4000: Keep the file that the application programXG-4000.exe used

2) The file is installed: Keep the file that has already registered our company AIapparatus, register the temporary data file produced

3) The new pool valley data of file: It is parameters such as apparatus parameter,component parameter, camera, origin testing, statistics, publishing the factoryvalue of keeping application program kept with Excel job book form,etc

4) Apparatus parameter: Keep some parameters of AI apparatus, for instanceparameters such as plug-in package head skew constant CX, plug-in packagehead skew constant CY, plug-in package head journey constant HL,etc

5) Component parameter: Keep parameters such as the type, diameter, pin interval of

the component that the apparatus needs to insert,etc (this parameter can beadded according to components needed to insert)

Warn: The above-mentioned file can't random deletion or manual update,

otherwise will cause the application program to be destroyed, can't run normally, make the apparatus be unable to run normally and even will cause destructive damage to the apparatus.

12,The worker accuses of the installation of computer and software:

1) Turn on the host computer case, install the picture and gather card and sportcontrol board

Notes: Pay attention to defending the static measure

Installation and arrangement of the control board of sports: (1)Guarantee your

computer system stability is good (2)Have guaranteed the computer already thevalley registration of new pool (3)Guarantee the main board of the computer has

more than three PCI slots (4)Operate D first: \Install this file of

PISO_DIO_Win2k_V241 in Win2k_xp in the file, after REGIST2K that and then run inthe board card operates REG2K accordingly, shut down, then move the intersection ofcontrol board and PISO-C64 insert in the intersection of PCI1 and slot, pairs of twopieces of the intersection of DMC1000 and (control board of sport) again then Insert inPCI2 and PCI3 slot separately ( 5) Turn on duplicate to D on the set computer new theintersection of pool and the intersection of valley and data and the intersection of

XG-2000E and file, and then insert the encryption dog that attaches on USB interface( 6) The computer has finished and hit my computer attribute in right since examiningand entering and speaking the system Hardware There is a Leisai Controjjer (thecontrol board of movement) in equipment control device Click to find DMC1000 rightkey attribute driver in plus sign ahead Upgrade the driver Search for the driver of theapparatus suitable for me The next step An appointed position The next stepBrowse through ' Find D: \Install \'s board card \ DMC1000) Open Fix It installs itsdrive well automatically if next; Yuan of installations the same too, but is having a lookaround (find D: \Install \'s board card \ REGISTER) Open Fix It can install the drive

of card of this board automatically if next

(7)Run to install PISO_DIO_Win2K_v241 in Win2K to install while installing P32-C32sport control board (8)Open and operate XG-4000E.exe

Ø 2) The computer main board BISO sets up attentive matters:

Ø CPU configuration Hyper Threading Technology [Disabld ] < closes ultra thread technology> Onboard Devices Configuration Onboard AC' 97 Audio [Disabled ] <close the main board and integrate the soft sonic card >

Ø Drive A/B 1.44M, 3.5 in [None ] <shut off from the start of floppy drive >

Ø USB Cinfiguration Legacy USB Support [Disabled ] <forbid U one to start.

Have not been forbidding the state, if insert U one and start the computer, willappear and can't start or cause the situation that the virus is being infected >

Boot Settings Conftguration Boot Num-Lock[off]

3) Divide the computer into 3 districts: C: 20G, D: 30G, E: 30G, and all forms turnNTFS systems; NTFS form is more stable and more reliable than FAT32 (Note:Take 80G hard disk as examples, the apparatus does not especially require the size

of hard disk subregion)

4) Hold systematic software WINDOWS 2000+SP3/SP4

5) Install the main board driver of the computer

6) Install the display card driver of the computer

7) Install the control board of sports

8) Install and encrypt the dog ( 4000) Driver

9) Install Database Driver

10) Install: WINRAR, best WuBi Chinese Input Method, Excel,etc (not apparatusneeds, the customer can install according to actual circumstances)

11) Copy XG-4000E file

12) Copy new pool valley data file

Ø 13) File backup

Ø In order to prevent producing the losing of the data, we propose every threedays or back up with without virus the intersection of U and record new theintersection of pool and the intersection of valley and the intersection of data andfile and camera file Copy to install the inside two day

If the machine appears " excel form is not compatible " Characters,be sure to if you can't go on totally about computer, kill virus,and reinstallate by Office office software, again to delete all files with excel form.

Arrangement of 13 computers

1) Reveal color: 32 are very colored

2) The resolution ratio of the screen: 1024* 768 picture element

3) Set up the screen protection as not to have, power management is presumed

as holding all the time

4) Fictitious memory: Initial size: 500MB, the maximum: 1000MB

Attention: Can't casual the intersection of installation and operation and antivirussoftware, because AI needs frequently visiting the hard disk file while working,and antivirus software often can go on, kill virus inspection to file that read andwrite at first, thus influence the work of AI and stability of the system If suspectthe computer is infected with the virus, can make the antivirus software of

installation, finishes killing poisonously, unloads the antivirus software clean orstops operating the antivirus software

Warn: While needing to carry on data interchange with the external world, pleaseguarantee the peripheral hardware (U one, CD,etc.) There is no virus!

1) 14,Safety inspection before operating

2) Check whether the power is supplied as the designated specified voltage.3) Check whether to receive it on the machine mainly, the insurance is intact.4) Whether the apparatus is good grounded

5) Whether is there irrelevant mincing and keeping in the automatically

controlled case

6) Whether the conveyor belt derails in transit.

7) Pressing plays urgently and stops the switch Push away and draw X, Yorganization with hands, it flexible moves to see

8) Limit is measured, check whether the terminal switch dislocates 0

9) Check it is good that the bearing, silk pole, slide rail, gear rub the

organization

10) Check whether the emergency button is played

11) Check whether UPS or voltage stabilizer works normally

12) Check whether every wiring socket very beginning is injected well in theautomatically controlled case

13) Guarantee it is good that the computer each connects the cable and keeps

in touch, has not loosened the phenomenon

三、 Check the switch of total source of the gas in OFF state.

Chapter two Installation

1,Random tool

1)One toolbox;

2)The metric system six horn spoon spanner envelope ( Nine hold) ;

3)Open end wrench set ( 5.5-7 8-10 12-14 17-19 22-24 )With one set

specialized spanner;

4)The cross and a word screwdriver and one set respectively;

5)Sharp-nosed pliers, Buddha's warrior attendant's file,etc

2,By " zero " To " whole " Installation

In order to pack, transport convenient, some parts of the machine are broken, melt " zero " For " whole "

1)Pulling gold door plant and platform in front and are dismantled of both sides ofupper outer cover of machine, close the board, lock the screw in the correspondingspiral shell hole, makes the board cooperate and coordinate with the boards at thesame time, can

2)The warning light of machine on the outer cover is dismantled Cross electric wirethe intersection of installation and the intersection of spiral shell and hole of warninglight first install, fasten enter the intersection of installation and the intersection of spiralshell and hole, combine the locknut metal pipe of light then, finally, press the electric

wire to number a butt joint.

3)Adjust the level of the machine

After the apparatus is moved over into the destination, should adjust competence

to the machine The horizontal adjustment of the machine is rational, can reduce themachine to shake, make the apparatus run more smoothly, the noise is less, thelife-span is longer Adjusting competence to the machine is the stretching out amount ofactivity platform adjusted on four foundations of the machine

（1） Adjust the step of the machine level as follows:

（2） Put the level on the working bench of the machine

（3） Adjust the level from side to side of the machine first: Because weight of

machine in behind,adjust by two foundation of rear on machine

（4） The level in front and at the back of then adjust the machine: Only need to adjust

a foundation ahead, because determine one side at three o'clock

There are unsettled foundations that will be fastened and twisted more, fix 4

foundations the nut will be locked

Attention: Three foundation go to the fields, come, it changes competence to be canswift effective

3,Insert the power, source of the gas

1） Please note: The switch of total power and total source of the gas that pleaseconfirm on the machine in front of inserting the power is in disconnecting state.2） Insert 220 volts of alternating current source at the power end son in the leftbackside of the host computer, adopt 3 (L +N +E) *National standard electricwire of millimetre of square 2.5 The earth connection system must be normal.The input terminus that the air front side right of the host computer accuses ofbeing made up inserts the trachea of 12*8.5, introduce the source of the gas

Attention: Must get rid of leading into the impurity of the trachea of the source of the gas

clean before supplying gas for the machine

Chapter three Operation

First, safety inspection before operation.

1、 Please must notice: When whether the machine or leaves the state unused for a long time to new installation, before

energizing and keeping in touch with and operating machine, must do a good job of the following safety inspections

conscientiously:

2、 Check whether the power is supplied as the designated specified voltage

3、 Check whether the main power is received on the machine, the insurance is intact,whether the branched circuit breaker is closed

4、 Whether the apparatus is the normal earthing

5、 Confirm, have irrelevant things wear in automatically controlled case with to canmove at the position machine

6、 Conveyor belt, taking and lossing in transit synchronously

7、 Check silk pole, slide rail, plug-in package axle,etc heavy load carry on one'sshoulder or back and at a high speed organization that turn round connect well.8、 Push away and draw X, Y, H, B, C1, C2 organization with hands, see that it issmooth to move about

9、 Check every assign hair return in safe position

10、 Check terminally that finds and the limit location organization dislocates

11、 Check whether the emergency button is pressed, checks whether the totalsource of the gas, switch are in OFF state

12、 Check whether every wiring plug and trachea of the computer, automaticallycontrolled case are injected well

Check whether UPS stores enough electric energy, otherwise fill with at least electricity for four hours for it first.

Second, power one are put through and cut off

1, power one are put through

Unless in front of not starting the machine, it please confirm foreign matter at machine,behind location card material will be stood, there is not foreign matter

on the roller chain; After the power is put through, please don't put hand or other articles into in the machine This apparatus is to accuse of computer's controlling by

the worker, need as time from starting to entering the normal condition

4) Push operating the power of liquid crystal display on the panel, press againand operate the computer power knob on the panel to start the computer.5) Type the intersection of machine and left the intersection of air and switch,namely has turn on power of machine, open, it operates to be anxious topark the switch at the panel and then, turn on the servo power.

After the computer totally starts, click [my computer ] icon on the tabletop, the point Dplate, enter the intersection of D and catalogue, XG-4000 of point, under plate, enterXG-4000, double click the intersection of XG-4000 and icon behind the catalogue, waitfor, enter XG-4000 to produce menus several seconds, click, start button or pressoperate at the panel, start the button, can start machine, reset

2,The cutting off of power

In order to prevent the computer hard disk from being damaged, and the fullness ofprocedure and data guaranteeing to produce at present While cutting off the power,must follow the following operating sequences, to carry out and close the work oftreatment

Carry on ON/OFF movements of the power, one of the trouble reasons of UPS that willbecome the apparatus and mix at the same time repeatedly Once cutting off the power,please can energize the apparatus again after 20 seconds at least

1) Operating sequence:

2) The following picture: Click the operating system menu ' File) Withdrawfrom the procedure The procedure that is producing at present like this willkeep to D one automatically " The new pool valley data " Name after slast,keep on the file, apparatus transfer procedure this automatically whenstarting the machine again, did not for instance shut down normally, loseelectrical power etc suddenly, did not keep the procedure that produce atpresent, while starting the machine again, should transfer the procedure

keeping while shut down normallying last time The following is a normal

shut-down step:

Click the file - - Withdraw - Press and fix

Click Win2000 ' At the beginning) (shut down) ,Withdraw according to thenormal Windows systematic shut-down procedure.

Lose the total switch of the apparatus again, Off state of locating UPS If shut down forover 24 hours, the state that please make the main electric current circuit breaker of theapparatus in OFF

Third, operate interfaces to prove, assign to four following districts.

1,Control panel district: This district operates and controls operation and production of the

machine.(Fig as above)

The control panel district button is explained:

Shift: This key only moves working bench emptily and runs, give the material the plug-inpackage either

Dally: Move working bench and empty to insert in the order of procedure, does notgive the material

Plug-in package: Arrange material roller chain and plug-in package roller chain and

runSingle step: " start " Except the key, should open and must click it first in function

or file to be carried out all buttons, choose it In carry out, shift and in the theintersection of plug-in package and automatic the intersection of movement andprocedure, click it, will stop, shift, insert, stop behind the a part each time Continuecarrying out automatic movements must click again " Automatic "

Automatic: Successively finished movements continuously according to the

procedure

Circulate - continuously only: This key is a compound key Normally " Circulate

only " Stop after shifting or dallying or finishing inserting a board, until(start) Shift or dally or " The plug-in package " It is that a form is

circulated to just act Will click " Circulate only " This key turns intohour " Continuously "

Send and jump the line: Click to jump line organization's movements

Belong to zero: Get initial zero working bench, revolving stage, the intersection

of H and the intersection of axle,etc and playback Shift for the firsttime and the necessary movements before the plug-in package.Plug-in package head: Namely head motor switch, green colour specification iseffective, there is no result in yellow colour specification, can turn the head with hands

at this moment

Start: Let the machine begin to carry out relevant movements Also send out " Atthe beginning " Order

Stop: Let all movements stopping at present

Correct: Correct the vision to the coordinate in the procedure

Leak one to measure: Mean leaking a phenomenon and paying measuring to

appearing in the plug-in package Hit in the check in it " "Measure the function inorder to launch and leak one; Do not hit " "Do not measure the function in order to leakone

Have not corrected: Do not correct the vision

2, video attribute district: Picture of PCB that it is shot that this district reveals thecamera.

3rd, run in the information district: This district reveals that produces state andproduction information

Normal production and color of normal production reveal it is normal to begetting green at first, yellow in order to leak one, red is wrong one Thefollowing is procedure name and number of lines of procedure in production

1)What the procedure name revealed is the procedure name that willsoon or already operated With " open " Different Cheng

The preface changes

2)What the piece revealed is that the plug-in package of the procedure that is operatedcounts

3)The goal quantity is the quantity of PCB board to be inserted Will be stopped

automatically after reaching quantity value Presume automatically it is 2 yuan at thetime of the normality Clicking it will spring the communication frame " You shouldpresume the goal quantity " ? Answer " confirm " When only direct input for new goalquantity value Otherwise answer " Cancel " ,Know and return the first interface

4)Quantity performed can accumulate and produce the recordautomatically after inserting first board each time

Click it can spring communication frame " you take zero clearing? " ,Answer "confirm " And then the quantity will turn into 0

4, procedure editor the district (such as Fig.) : This district is used for newly building orrevising the coordinate procedure, can carry on the manual editor's place to theprocedure Enter district, editor of procedure, want, click single step in the intersection

of control panel and district first, click, weave the button by district, editor of procedure,and then

Editor: This key turns into yellow after the single step + editor is clicked, thecharacters turn into " withdraw from the editor " And use the dotted lineLive, can revise the procedure in frame Finish revising and click this key and withdraw

at present again, if has not clicked " confirmed " after revising Will spring thecommunication frame " the modification has not been confirmed! Shall Iconfirm? " ,The answer is " yes " The modification that will be regardedinstitute as is kept, " deny " Will not keep the modification

Shadow school: Single step + editor, this key turns into yellow after and then clickingthe shadow school, the picture attribute district will demonstrate the picture that thecamera caught on PCB

Withdraw from the shadow school: Withdraw from the visual editor

Skew: Carry on X as three banks in procedure, key this will turn into getting green wheneditor of Y revise, having finished revising and if clicked it before withdrawing from theeditor, then all other X that walked of this procedure, Y coordinates, all according tothird lines of modification amount skew automatically If finish revising and click it afterreturning the editor out " Skew " It is invalid

Confirm: Click it and confirm keeping editors acted as

Upper arrowhead: It is " edited" that here Under the state, click it, move over into anupper row procedure

Lower arrowhead: It is " edited" that here Under the state, click it, move over intoprocedure of the next row

Shape: Push and insert and curve the component into U shape under the knife, butdoes not insert

Move forward: Push the knife to shift down, put out the component

Reset: Push the knife and get back to the original position

On the base: The base rises

Under the base: The base drops, reply the normal position

Cut the foot: Cut the foot device stretch out

Cut the foot retreat: Cut the foot device return the normal position

EXIT: After the coordinate is adjusted, use while going back on one's word before not

confirming, make the coordinate reply the state before adjusting

Arrowhead key: Make use of camera to adjust coordinates in the shadow school

Arrowhead mean direction move the direction for the intersection of theplug-in package and hair ' Reverse direction in which the working benchmoves)

The figure is chosen: Figure 2, 10, 100, 1000, it is the coordinate that moves the choice

of quantity, cooperate with " arrowhead key " Use Press 100 =1 millimetre is calculated.

C+: Strengthen the width of C axle.

C-: Reduce the width of C axle.

Correct: Choose in the control panel district " The whole bank corrects " When, it isall right that will correct automatically presently while clicking this key

5,Explanation of the tool column

1)File

Click: Single step + file =Open the procedure, keep the procedure, keep the picture,withdraw from (the form of the characters is explained: " single step " while clicking, "file ", will spring function keys such as " open the procedure, keep the procedure, keepthe picture, withdraw from ",etc while and then clicking, the intersection of follow-upand and so on and so forth the same kind of form )

Open the procedure: Opening has already made the good production procedure

Keep the procedure: Will produce the procedure to keep to the appointed file

Keep the picture: Chat on video picture keep get file that appoint

Withdraw: Withdraw from, produce menu, one operating system recycle back to

2)Quantity

Clicking the quantity and springing the quantity presumes, revises,finishes the sub menu, can edit its corresponding quantity

Presume: Presume the quantity needed to produce

Revise: Revise the production quantity presumed above

Finish: Finish the production quantity that is presumed

3), arrangement

Click and set up and spring and make and draw menus Include the apparatusparameter, component parameter, revise three parts of password (the following

picture)

( 1) Apparatus parameter ( Such as Fig.) :

All parameters of the machine are adjusted and gone on in the apparatus parameter,including the camera position CX and CY, H insert dark value, HL of position, give linecompensate and revolving stage mend taste R1, R2, base journey BL value, cut foottime TMC value, shut down in position X (Y) , the camera luminance is regulated etc Want and hit employing, keep and return a bit after revising the parameter among them.The position CX of camera: As the zero point in a pair of centres shaped one hundredsheets, the camera is in the coordinate of X axle direction

The position CY of camera: As the zero point in a pair of centres shaped one hundredsheets, the camera is in the coordinate of Y axle direction

H inserts and compensates HL deeply: The plug-in package head is inserted andcompensated deeply

Send the line to compensate: Jump the compensation of the line length

Compensate correctly: Compensate to hitting the journey of the organization

The straight revolving stage is mended to taste R1: Pros " puts the revolving stage inplace " to rotation hour And then, the time that the motor continues rotatingcompensates.

Mend and taste R2 against the revolving stage: When the revolving stage is rotated inthe opposite direction, " put in place " And then, the time that the motor continuesrotating compensates

Cut time of foot TMC: Working time to cut the foot air cylinder

Shut down in the position X: After the working bench belongs to zero, the real positionwhere X axle belongs to, yes the top zero that ultra

Shut down in the position Y: After the working bench belongs to zero, the real positionwhere Y axle belongs to, yes the top zero that ultra

The speed is adjusted: Plug-in package roller chain and arranging the running speed ofthe material roller chain

The camera luminance is regulated: Zero degree of picture which the camera shoots isregulated

Employ: Employ the acquiescence setting up value kept

Read: Click and read the arrangement value which reveals acquiescence

Keep: Keep and revise the good parameter

Return: Withdraw at present, return above one the intersection of operating system and

interface

(2) The component parameter component parameter is to classify all components of theplug-in package procedure according to certain standard, and describe the bodycharacteristic of the component

Clicking it can reveal the following parameters ' Such as Fig.) :

Serial number: Serial number of the component

Type: The type type of the component, divide with the power size

Diameter: Diameter of the component noumenonn

Line foot-path: Diameter of the lead wire of the component

The body is long: Length of the component noumenonn

H speed: Speed of the axle H of the plug-in package.

XYC speed: Speed that working bench and C axle move

— + : Click one at these key may reveal" The serialnumber " Component parameter

—: Click key this, can reveal next " The serial number " Component parameter

Read: Click and read the arrangement value which reveals acquiescence

Keep: Keep and revise the good parameter

Return: Withdraw at present, return above one the intersection of operating system andinterface

(3)Revise the password:

Presume the apparatus parameter password prevents changing at will, can notrevise without password The apparatus parameter generally presumed it is 0000, didnot presume before being dispatched from the factory

(1) Common input signal From various places photoelectricity,magnetic induction, safety switch present the intersection of signal and display ofstate of input channel ' Input into the computer by the machine) The followingstates are the state when machines are in awaiting the opportune moment, it is "high " to have while working With " low " Its change It is " high " , it is " low "Including the abbreviations of high level and low level Software of this control iseffective to low level.

A urgent to park switch at pushing outer cover one worried park switch, state byhigh to turn low into, on the contrary, as the same.

Photoelectric switch testing signal that the head sets up for preventing H axle and

dropping in the unsafe position safely

Safe protection switch set up on the activity door of the safe machine of the

guardrail When opening the door, if does not change the safetyswitch manually, output low level, the machine in the work stopsrunning

The head switch is that the making of H axle server can control the switch signal.The plug-in package measures the inserting in the state of two pins of the

component L, R cut the signal on the foot device from side to side separately In theplug-in package, if the component is not inserted in the hole or cut the foot device notengage the pin of the component by the accurate one, the machine will be stopped orsent out the alarm to brief on The normal condition is high, otherwise low Signal thistaken from device of foot cut, principle its cut foot device, form return circuit among theearth when being normal

Start when the ones that push on the outer cover start the switch, the state is

become low by the height, on the contrary, as the same

Stop when pushing the stop switch on the outer cover, the state is become low bythe height, on the contrary, as the same

Spare signal interface not used

The revolving stage is put in place The revolving stage was had " Put in place

" The magnet was close to the revolving stage and measure the board

" Put in place " Magnetism, at the quick component, the revolvingstage measures the signal that the board outputted Determinewhether the revolving stage stops or continues rotating

Zero's location of the revolving stage The revolving stage was had " A

location " The magnet was close to the revolving stage and measurethe board " A location " Magnetism, at the quick component, therevolving stage measures the signal that the board outputted.Determine whether the revolving stage gets back to a location

(2) Specialized input signal Mean photoelectric switch at allaxle export at present ' Input into the computer) Signal state

X, Y axle working bench axle

C axle cuts off, shapes and cuts the width axle of the foot

H axle plug-in package main shaft

C1, C2 axle To hitting and plug-in package roller chain, arranging the materialroller chain axle

, negative pole limits are being abbreviations of the photoelectric switch signals of the

maximum terminal position of positive negative direction of every axle., shoulder moderating Used for sending out " Begin to moderate " Signal

Installing in every axle, in front of photoelectric switch of negative polelimit While measuring the board and blocking the luminescence mouth

of the photoelectric switch, the servo motor begins to moderate slowly,limit will not be stopped until meeting

Origin The ones that presume " The zero point " Testing signal

Between the ones that can use a note to put on the luminescence mouth of everyphotoelectric switch and receive all mouth, the intersection of signal and state will

by low to high with entry and leave of note under the normal situation Otherwiseperhaps the photoelectric switch damage or circuit is unusual

(3) Common to output signals Display of movement signal state from various places which the computer outputs Click " state " Every following key, the movement state will be " high " With " low "

A change High, but there is no movement to export; It is low, but movements are exported.

Light source of the flashing lamp camera This machine only takes a flashing lamp.Spare Signal interface not used

Green, yellow, red light It is a warning light on the outer cover

Cut the foot device cut the control signal of the electromagnetic valve of the aircylinder of the foot device

Revolving stage lock turn on revolving stage, focus on the electromagnetic valve ofair cylinder on the organization

The revolving stage presses a revolving stage and presses the electromagneticvalve of air cylinder on an organization.

Control the relay signal of the clockwise rotation of the revolving stage clockwise.Control the relay signal that the revolving stage rotated counterclockwisecounter-clockwise

It is of no use temporarily to suck the line foot and suck the waste foot signal.Signal of total source of the gas of the source of the gas

Head motor signal of very beginning of the plug-in package

(4) Servo systematic ' It is the specialized diagnosis area of every servo axle) Correspond to every axle " The journey " ," speed " Input in the frame into in theterminal range ' Blue figure) Number value,last arrowhead(or direction key) One,axle this will and direction that choose move one according to person who input, untilrun into limit, protect)

Among them, W axle jumps the line axle in order to send, moves only in a direction Baxle is a motor of the base, C1 axle is for being right to hit the motor, C2 axle andarranges the material roller chain for the plug-in package, have already made the

introduction in front of other axles

(5) The revolving stage refers to the working bench that rotates.

Clockwise rotation of the clockwise working bench

The counterclockwise working bench is rotated counterclockwise

Return, withdraw from, operate interface at present, one operate interface get back to.6) Stand in the location and drive (the following picture shows) :

Press " one " The No button may enable to stand in the position of location and move

one forward

Can stand in the location in thedirect input goal of inputting of the figure into area

Press "+ " Number button can make, stand the intersection of location and position putback first.

Press and drive the key procedure to begin to carry out the orderinput above, the location of testing station

7) Count procedure information produced at present and information of operating.Chosen appropriate information, will move at the information windows chosen out andcount

(1) Procedure information: Reveal the information of producing the procedure atpresent For instance:

(2) The information of operating: Including output, the time of awaiting theopportune moment, information such as the time of plug-in package, " new thatcan keep it to D one automatically

The pool valley data " The file li one " The statistics " Under the file catalogue, itsfile name is to name and file according to time, can be filing here to withdraw fromautomatically too while producing menus to draw menus some files

Keep: Press and keep the key and keep in the statistics of D one

Zero clearing: Press zero clearing key all imprison, turn round message 0

Produce information, including information such as output, time, plug-in package time

of awaiting the opportune moment, can keep it, keep " new pool valley data " to D oneautomatically The file li one " Count and count recording " In the file, name, fileaccording to time, draw menu, withdraw from produce menu, can file in hereautomatically tooing under the some file

6,Button explanation of panel.

USB interface

1) Start: With the one that operate on interfaces " Start " Function the same

2) Stop: With the one that operate on interfaces " Stop " Function the same

3) Mend and jump the line: Pressing this key will leak one and jump the line to fill in situ.4) Urgent to stop: The stop under the emergency presses the button, press it, the key tothe machine controls the power to be broken

5) USB: USB inputs \ and exports the interface

Fourth, operating sequence.

1,At machine energize shut off the switch, set aside the intersection of host computerand the intersection of shelf and left main power source

2,Turn on the computer " computer " Button The computer installs under operatingthe surface neatly, opening the cover can be seen

3,The machine is kept in touch with The ones that click to operate on the controlpanel " The source of the gas " The button, make the base keep in touch with the

on interfaces Some.

7、 6,Programming sees chapter three operated, operate every function " key " "procedure editor " introducing it on interfaces Some; And the fourth rules prefaceeditor

8、 Call in the procedure Click interfaces " The file " ,Click " read the procedure

" ,And then click the procedure name to be carried out; Set up " goal quantity " Successively operated " shadow school, idling "

" shadow school " See chapter three operate every function on interfaces "Key " " procedure editor " introducing it Some Is it accurate for the coordinate in theaudit program to carry out this operation, check whether working bench X\Y moves

in the safe range too, otherwise, are carrying out " dallying " Will damage theapparatus hour

9、 " dally " See chapter three operate every function on interfaces " The key was "introduced " Dally " Some Carry out operation this to check plug-in package axleact normal, at the same time too let every job organization " warm up "

Plug-in package, plug-in package roller chain and arranging material roller chainoperation

1) Carry out the single step + plug-in package and check the result that the component is

meddled in first If it is not good to meddle in the result, " adjustment of the machinery,computer parameter " while adjusting, maintaining that please see chapter five

2) Finish inserting a board, and check and meddle in the result, for instance: Whetherthe position of the component is correct; Whether have omitted, otherwise increase theprocedure

3) Execution Continuously + plug-in package10,Shut-down

1)Withdraw from the operating system: See chapter three Every function on the

operation interface operated " " withdraw from the procedure " thatthe key " recommends Some

2)Turn off the computer: See chapter three Every function on the operation interfaceoperated " Key " part of the introduction " Turn off the computer " Some

3)Close urgently and stop: Press down the intersection of machine and the button parkwhile being anxiousing at the outer cover.

4)Close the main power source: Shut off the main power source in the right side on theswitch to set aside

Warn: Apparatus this forbid two people more than operate and maintain at the same time, must press below at the board anxious to

park the button or shut off the power maintain.

Chapter four Procedure editor

Insert the electronic element the circuit board, must import a particular plug-in packageprocedure for the computer This procedure has pointed out: The ones that inserted,successively in proper order 1,2,3 ; Position of the first component on theworking bench of the machine -X, Y coordinate value, namely OS position; Absolutecoordinate (X, Y) of one of hole of each component Value; And the span (C) betweentwo pins of the component Value,etc We call that to do the course of this procedure"Programming "

First, procedure prove.

1,Procedure of this apparatus adopts Excel form editor, use the absolute coordinate ofthe metric system, can channel the procedures of global machine, DYNA machine,mask works into the procedure that and editor's cost apparatus used It is that a

procedure of this apparatus lists the son to make the picture:

2,The English letter in all functional codes in the above-mentioned programs must becapitalized.

3,All size number values multiply 100 by one millimetre of values of real the metricsystem

4,The content of the procedure is explained as follows:

File name: The first row of first row in the procedure, can name arbitrarily

Procedure name: First the intersection of row and second row of procedure, canname while being arbitrary, want enable people clearly find out which kind of PCBprocedure on board it is

N: The first row of second row in the procedure, serial number row The priority of

the executive program of the machine is in proper order

L: The second row of second row in the procedure, insert the position serialnumbers clicked on PCB board, had better all keep the same with serial number onPCB board

X: The third row of second row in the procedure, X coordinate row

Y: The fourth row of second row in the procedure, Y coordinate row

C: The fifth row of second line in the procedure, C coordinate row, namely the span

of the component hole location

H: The sixth row of second line in the procedure, PCB inserts in the diameter of the

hole clicked.

P: The intersection of second and seven row of procedure, the intersection of

component and the intersection of parameter and row, tell machine want,carry out, insert, jump line insert the component in, and control meddling inthe depth of H axle

P: The intersection of procedure and eight row, tell machine it carries out

inserts to be component or jump line.

F: The ninth row of second line in the procedure, stand in the location andpresume unloading

F: The function row of the plugin package, the code meaning is as follows

-T1, order working bench veering are 90 degrees

T2, order working bench reverse 90 degrees

It is partial before walking in OS, procedure, namely origin(OFFSET) ,This behavior is in name only to walk, no plug-in package,For must select conduct, connect to it goes to parties to be the intersection of thisjourney and the intersection of adjustment and trip of coordinate this journey closely

I1, plug-in package competent, carry out, leak pieces of detection

I2, plug-in package competent, carry out, leak pieces of detection

I3, in name only plug-in package competent, measure conduct of making mistakes for informal plug-in package, this journey carry out the intersection of plug-in package and movement, measure,

as change PCB at the board, arrange the intersection of material and order, stop the plug-in package make mistakes or arrange leading material, this behavior is available to walk Set up in first

former party that plug-in package walk, the same as coordinate ofwalking of the first line of plug-in packages

I4, it jumps lines to be competent in plug-in package, and carry out detection.

I5, it jumps lines to be competent in plug-in package, carry out detection.

E, procedure finished the conduct.

Second, step of programming.

1,Prepare tools: It is digital slide caliper rule,color is different, be made by one a form ofprocedure

2,First of all, according to the needs of BOM form, the component inserted and

jumping the hole in the line to label out with the oily pen, the labelling with the oily pen of

a kind of color respectively of 0 degrees and 90 degrees direction, because should letthe revolving stage rotate 90 degrees while inserting 90 degrees of components.

3,Join with one line lines that label above, according to priority that connect in properorder, form the inserting machine order The principle connected: First, connect

effective and most short route, want, allow machine to be empty to run as much aspossible when plug-in package while being only, in order to improve the speed of

plug-in package, raise production efficiency; Second, 0 degrees are separated from that

90 degrees of two angles wants and is wired, because should let the revolving stagerotate 90 degrees while inserting 90 degrees of components

4,After finishing the line of order of inserting machine, begin to measure the coordinate

data with the slide caliper rule, the data are in units of millimetre Shouldconfirm first two plug-in packages on PCB board oriented the hole beforemeasuring the data Taking clockwise continuous revolving stage plug-inpackage as examples proves: After the machine belongs to location zero times,the disc enters the state of 0 degrees of plug-in packages when beingtransferred to 90 degrees for one, PCB two localization holes on board afterrotating turn into the left side of the board, present a state had, we measurethe intersection of coordinate and data regard some angles of the lower leftcorner of PCB board at this moment as O, order ' Also the origin) ,By PCBlower ski on board is equivalent to X axle of the number axis, by PCB leftboard on board is equivalent to Y axle of the number axis, so, it is X coordinatedata to measure from left to right, it is Y coordinate data to measure frombottom to top, measure the intersection of X and coordinate, block on the left

of board fixed end of slide caliper rule at the data, activity end block, needplug-in package by the the intersection of hole and hole of location right, thedata revealed on the slide caliper rule are X coordinate data, keep the last two-figure number of decimal point Block the fixed end of the slide caliper ruleunder PCB board on board while measuring Y coordinate data, the activity end

is blocked upwards by the hole which needs the hole location of the plug-inpackage, the data revealed on the slide caliper rule are the coordinate data of

Y, keep the last two -figure number of decimal point too The even if the span

of centre-to-centre spacing between two holes of the component of the plug-inpackage, C of the only new pool valley data After all quantity of coordinate ofone side of 0 degrees is good, then should measure the coordinate data of 90degrees of Taxies PC placed state on board while measuring coordinates

when the following figure is 0 degrees:

5,The machine is in normal production, after 0 point one degrees plug-in package is

finished, the machine disc rotates another 90 degrees,PCB two plug-in packages on board orient the hole to turn into PCB board on board at this

moment, present a first on the left state in right We measure at this moment

90 coordinate at the data, regard lower left corner of PCB board as origin, with itmeasures to be the intersection of X and the intersection of coordinate and data right on

the left of board slide caliper rule,

It is Y coordinate data that the slide caliper rule is measured upwards with the bottom ofthe board, the span is still the centre-to-centre spacing of the two - hole location of thecomponent The following figure is

PCB placed state on board when tolerance 90 chooses coordinates: