garment defects list Famous Textile Table QC defects list danh sách các lỗi thường gặp trong ngành may

Garment defects can be separated into 3 categories: ➢ Fabric defects.  These are defects that are found in the fabric, mostly these are not caused by the sewing lines. ➢ Workmanship and handling defects.  These are defects that are directly caused by production section, this would include both the cutting and sewing section. ➢ Trims, accessories and embellishment defects.  These defects include things like labels, color of sewing thread, screen print and embroidery designs and placements. Defects must also be classified into ➢ Critical  Critical defects are defects that are not allowed to be shipped and are the most serious of defects (0%). ➢ Major  Major defects are serious defects that are not allowed over a certain percentage (3%) depending on buyers requirements. ➢ Minor  Minor defects are defects that are not allowed over a certain percentage depending on buyers requirements. (5%).

➢ Workmanship and handling defects.

 These are defects that are directly caused by production section, this would include both the cutting and sewing section

➢ Trims, accessories and embellishment defects

 These defects include things like labels, color of sewing thread, screen print and

embroidery designs and placements

Defects must also be classified into

Trims, accessories and embellishment defects

These defects involve color and placement issues, as with workmanship defects, approved samples must always be referenced to for the correct placement and color

Holes can come from fabric or it could be caused by the production side, either by improper trimming

or broken needle puncturing the fabric

Category:

External holes are marked as critical, where as internal and non visible holes have to marked at as major

Tolerance level:

External holes are not tolerated and should be at 0%

Internal and non visible holes should never be more than at 3%

Misprints or off registration.

Category:

Misprints are marked as critical in visible areas, in non visible areas it is marked as major

Tolerance level:

Visible misprints are not tolerated and should be at 0%

Internal and non visible misprints should never be more than at 3%

Serious shading are marked as critical in visible areas, less serious it is marked as major

Tolerance level:

Serious shading is not tolerated and should be at 0%

Less serious should never be more than at 3%

Grease/ Oil / dirty stains.

How to fix:

Oil and dirt stains can be sprayed with stain remover and then brushed All the residue powder must

be brushed off to be considered as acceptable garments Harder stains can be hand washed

How to solve:

Machine that is the culprit for the resulting oil stains must be found and adjusted Ensure that the machine is no longer leaking oil When changing color from a darker color to a lighter color, ensure that machines are properly cleaned before proceeding Also make sure that handlers’ hands are properly cleaned when dealing with light colors

Misprints are marked as critical in visible areas, in non visible areas it is marked as major

Tolerance level:

Visible misprints are not tolerated and should be at 0%

Internal and non visible misprints should never be more than at 3%

Fabric lines due to knitting.

Open or broken seams.

Part of garment caught in seams.

Skipped or dropped stitches.

at the particular station

Operation missing or incomplete.

of before and after cut pieces If the garment was not sewn intentionally, the operator will face

disciplinary action with management

Garments should be returned back to sewing line for open and fixing However smaller defects might

be sent to ironing to see if its possible to iron the neck to the correct shape

How to solve:

When these defects starts to appear at close to 2% or 5 pieces, the production must be informed and the operator must must re-trained in the proper usage of the machine In the case where the cut piece and not the operator is at fault, assortment and proper cut piece inspection must be followed

replacement sewing thread is to be used, they are used to sew complete garments.

Seams not aligned at crossing of seams.

to be halved by the fold.