Inlay tools for advanced and modern materials GB LR kho tài liệu bách khoa

JABRO™ – COMPOSITE – JC840 – Cutting dataCFRP=Carbon Fibre Reinforced Plastic GRP=Glass Reinforced Plastic PMC = Polyester Matrix Composite All cutting data are target values... JABRO™ –

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CBN170 CBN170 2 - 8

Jabro™-Composite machining JC840 11 - 13

JC850 14 - 16JC860 17 - 19JC870 20 - 22JC870 Uncoated 23JC871 24 - 25JC871 Uncoated 26JC880 27 - 29

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Secomax – PCBN, CBN170

Grade description

Secomax – PCBN, CBN170

CBN170

Solid and brazed tips (double sided)

• For high speed continuous cuts in nickel based superalloys (ap <0,5 mm)

• New unique whisker reinforced binder

Cutting data recommendations

Nickel-based superalloys e.g Inconel 718

Basic conditions:

• Use CBN170/CBN10/CBN100

• Use coolant

• Optimal edge condition varies with operation

• Use E25 edge preparation

Not applicable

D.O.C

<0,5 mm(Finishing)

D.O.C

0,5-3,0 mm(Roughing)

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S = Chamfered and honed

B = Multicorner (single sided)

U = Multicorner (double sided)

-PCLNR/L12 -MCLNR/L12

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B = Multicorner (single sided)

U = Multicorner (double sided)

PDJNR/L 15PDNNN 15DDJNR/L 15

A32T-PDUNR/L15**A40U-PDUNR/L15**A50V-PDUNR/L15**

A32T-PDUNR/L15A40U-PDUNR/L15A50V-PDUNR/L15S32U-PDUNR/L15S40V-PDUNR/L15S50W-PDUNR/L15

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LF = Complete top layer

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LF = Complete top layer

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JABRO™ – COMPOSITE MACHINING

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Tool selection based on workpiece materials

Tool selection based on workpiece materials

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JABRO™ – COMPOSITE – JC840 – Cutting data

CFRP=Carbon Fibre Reinforced Plastic

GRP=Glass Reinforced Plastic

PMC = Polyester Matrix Composite

All cutting data are target values

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JABRO™ – COMPOSITE – JC850 – Cutting data

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n(rev/min) 15920 11940 9550 2650 5970 4770 3980

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n(rev/min) 21220 15920 12730 10610 7960 6370 5310

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JABRO™ – COMPOSITE – JC870 – Uncoated

JABRO™ – COMPOSITE – JC870 – Uncoated

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n(rev/min) 21220 15920 12730 10610 7960 6370 5310

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JABRO™ – COMPOSITE – JC871 Uncoated

JABRO™ – COMPOSITE – JC871 Uncoated

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JABRO™ – SOLID 2 – JS522

JABRO™ – SOLID 2 – JS522

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Tool selection based on workpiece material

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E=emulsion A=air D=dry M=mist spray

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E=emulsion A=air D=dry M=mist spray

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Seco Feedmax™ – Composite machining

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Seco Feedmax™– Product Features -C1, -C2 and -N

Seco Feedmax™– Product Features -C1, -C2 and -N

-C1 for exiting in CFRP

Benefits:

- Hole quality

- Minimized delamination at hole entry / exit

- Excellent chip breaking with enhanced chip evacuation for better surface finish

- Long tool life

-C2 for exiting in Ti or Al when

drilling stacks with CFRP

Features

- Sharp,strong point geometry

- Optimized chip breaking

- Wear resistant micrograin

substrate

- Diamond coating for even

more wear resistance

- Sharp cutting edge

- Large front clearence

- Thin land margins

- Large back taper

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Seco Feedmax™ – Composite machining

When hole quality is in focus

With issues like entrance/exit delamination and splintering, the

focus has been clear Design tools, optimized for composite

applications, both exiting in composite material as well as in

sandwich material (exiting in Al Or Ti)

- No push-up delamination (entrance)

- No pull-down delamination (exit)

The Dura diamond coating ensures good dimensional tolerance

throughout the long tool life

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Seco Feedmax™ – SD205A, -C1 geometry

Seco Feedmax™ – SD205A, -C1 geometry

Manufacturing tolerance drill

Max drilling

• A=Internal ’through’ coolant

• For cutting and machining data see page 40-41

• Dura diamond coating

*For intermediate diameters see the Custom Design software

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Seco Feedmax™ – SD205A, -C2 geometry

Seco Feedmax™ – SD205A, -C2 geometry

Max drilling

• Dura diamond coating

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Seco Feedmax™– Cutting data

Seco Feedmax™– Cutting data

SD205A for C1 and C2 geometries

The recommended start values for general applications are marked bold.

Reduce the values in case of poor stability in the application, high hardness of the

workpiece or low coolant pressure in combination with drilling deep holes (> 5 x D)

* C2 geometry to be used when the exit layer is Alu or Ti If the exit layer is composite use C1 geometry

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Seco Feedmax™ – Troubleshooting

Too much heat

Poor tool life

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Seco Feedmax™– SD203A, -N geometry

Seco Feedmax™– SD203A, -N geometry

• DLC Coated

• Hole tolerance: IT 8-9

*For intermediate diameters see the Custom Design software

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Seco Feedmax™– SD203A, -N geometry

Drill

(mm)

Max drilling

• DLC Coated

• Hole tolerance: IT 8-9

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Seco Feedmax™ – Cutting data for aluminium

Seco Feedmax™ – Cutting data for aluminium

The recommended start values for general applications are marked bold.

Reduce the values in case of poor stability in the application, high hardness of the

workpiece or low coolant pressure in combination with drilling deep holes (> 3 x D)

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Seco Feedmax™ – Regrinding instructions

Regrinding instructions for Solid carbide drills with -N geometry

Specifications

Proposed specification of diamond wheels:

Conical clearance: Wheel shape12A2 Grit size D54

Gashing: Wheel shape 1A1 or 1V1 Grit size D64-D46

Corner chamfer: Wheel shape 1A1 or 12A2

Edge treatment: grinding K-land or brushing

Important:

• The cutting edges must be uniform and have the same size of edge preparation

• The edge preparation must be applied on the whole length of the cutting edges

Chisel edge length L

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Workpiece materials – Seco material groups

Workpiece materials – Seco material groups

Steel

1 Very soft low-carbon steel

Purely ferritic steel

3 Structural steels Ordinary carbon steel with

low to medium carbon content (<0,5%C)

4 Carbon steel with high carbon content (>0,5%C)

Medium hard steel for toughening Ordinary low-alloy steel

Ferritic and martensitic stainless steel

5 Normal tool steel

Harder steel for toughening

Martensitic stainless steel

6 Difficult tool steel

High-alloy steels with high hardness

7 Difficult high-strength steel with 42- 56 HRc hardness

Hardened steel from material group 3–6

Stainless steel

8 Easy austenitic stainless steel

Free-cutting stainless steel Calcium-treated stainless steel

9 Moderately difficult stainless steel

Austenitic and duplex stainless steel

10 Difficult stainless steel

11 Very difficult stainless steel

13 Low-alloy cast iron

Malleable cast iron Nodular cast iron

14 Moderately difficult alloy cast iron

Moderately difficult malleable cast iron Nodular cast iron

15 Difficult high-alloy cast iron

Difficult malleable cast iron Nodular cast iron

Other materials

16 Free-cutting non-ferrous materials

Aluminium with <10% Si

Brass, Zinc, Magnesium

20 Nickel-, Cobalt- and Iron-based superalloys with hardness <30 HRc

Incoloy 800, Inconel 601, 617, 625 Monel 400

21 Nickel-, Cobalt- and Iron-based superalloys with hardness >30 HRc

Incoloy 925, Inconel 718, 750-X, Monel K-500

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Workpiece materials – Classification

Workpiece materials – Classification

Workpiece materials into material groups

St 36

Ck 10

St 37-1GS-45GS-38RSt 37-2

St 37-3

H I

C 15GS-20Mn 5

St 44-2

St 44-3StE 320-3Z

050 A 20

Fd 5

XC 10

E 23-45 M230-400 M

E 28-3–

A 42 CP

XC 25

116012651300130513061311131213301350141014111412142114321450

–F.1510–F.221–––F.1110F.1110F.1515––––F.1120

–

S 10 C

S 10 C––––SGV 410, 450, 480, 490

S 15 CSMnC 420–SMH 400 A, B, C–

SGV 410, 450, 480

S 25 C

–C10––––Fe37-3–C15:C16G22Mn3–––––

210 A 15––

35 MF 4

45 MF 4

1912191419221926194019571973

–––––––

SUM 22SUM 22 LSUM 32–(SUM 32 L)––

CF9SMn28CF9SMnPb28–CF9SMnPb36CF9SMnPb28––

Ck 15GS-52

C 35

CK 35GS-60

C 45

C 55

Ck 45

19 Mn 6ASt 45ASt 52

St 52-3

17 MnV 6StE 380

080 M 15A2

060 A 35

080 A 32A3

AF 55 C 35

XC 38320-560 M

AF 65 C 45–

13701505155015721606165016551660210121032107213221422145

F.1511–F.1130F.1135–F.5110F.1150F.1140F.1518–––––

S 15 CK–

S 35 C

S 35 C–

S 45 C

S 55 C

S 45 CSGV 410, 450, 480–

–

SM 490 A, B, C–

–

C16–C35C35C45C45C55C45–––Fe52BFN/Fe52CFN–

FeE390KG

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410 S21–

––

Z 8 CA 12

Z 8 C 17–

F.114–F.1150F.5103F.5107F.5117F.144F.411F.431–F.155F.1251F.143F.1250F.1712–F.1252F.1207–F.5230F.1522F.1516–F.1740–F.3110F.3401––F.3113–F.3411F.3117––

–

S 45 C

S 58 C––SUP 4–SMn 438(H)–––SCM 420SUP 10SCM 432–SCM 440SCM 440SCr 440SUP 9(A)SUJ 2, SUJ 4SNCM 220(H)––SUS 403SUS 410 SSUS 410–SUS 405SUS 430SUS 434–SUS 430 FSUH 409––

–C45C60C70––5SSi8–Fe5212CrMo910/G14CrMo91025CrMo450CrV4–30CrMo12–42CrMo4–55Cr31100Cr620NiCrMo216MnCr516Mo341CrAlMo7X6Cr13X6Cr13X12Cr13–X10CrAl12X8Cr17X8CrMo17X12CrS13X10CrS17X6CrTi12X6CrTi17

C105W1X42 Cr 13

90 CrSi 5

115 CrV 3

40 CrMnMoS 8 6

100 MnCrW 4X45 NiCrMo 6 7

31 NiCrMo 13 4

34 CrNiMo 6

32 NiCrMo 14 5

45 WCrV 7X20 Cr 13X30 Cr 13X40 Cr 13X22 CrMoV 12 1X20 CrNi 17 2X90 CrMoV 18

BW1A

420 S 37–

BL 3–BO1

En 30 B

830 M 31

817 M 40

830 M 31BS1

420 S 37

420 S 45––

431 S 29–

Y 105

Z 20 C 13–

Y 100 C 6–

8 Mo 8––

Z 15 CN 16-02–

1880(2314)2092(2140)–2140–25342541–27102303(2304)(2304)–2321–

F.5118F.3402F.5230F.520LX210CrW12F.5220–F.1270F.1280F.1260F.5241F.5261F.5263F.3404–F.313–

–SUS 420 J1––––––SNCM 447––SUS 420 J 1(SUS 420 J 1)(SUS 420 J 1)–SUS 431SUS 440 B

C38KUX20Cr13C100KU––95MnWCr5KU––35NiCrMo6KB–45WCrV8KUX20Cr13X30Cr13/XG40Cr13X40Cr14–X16CrNi16–

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X210 Cr 12

40 CrMnMo 7X40CrMoV 5 1X100 CrMoV 5 1X155 CrMoV 12 1X210 CrW 1255NiCrMoV 6

50 NiCr 13

20 MoCr 4S6/5/2S6/5/2/5S2/9/2X18 CrN 28X20 CrMoWV 12 1X10 CrNi 15X105 CrMo 17

BD3–BH11BA2BD2BD6–––BM2––––––

Z 200 C 12–

Z 38 CDV 5

Z 100 CDV 5

Z 160 CDV 12

Z 200 CD 12–

55 NCV 6–

Z 85 WDCV6-5-2-5––––

Z 100 CD 17

2710–2242226023102312–25502625272227232782––––

F.5212F.5263F.5318F.5227F.5211F.5213F.520.SF.528F.1523F.5603F.5613–––––

SKD 1–SKD 61SKD 12–SKD 2–SKT 4–SKH 9SKH 55–SUH 446––SUS 440 C

––X40CrMoV511KUX100CrMoV51KUX155CrVMo121KUX215CrW121K–

–30CrMo4HS6-5-2-2HS6-5-5HS2-9-2X16Cr26–––

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X5 CrNi 18 10X6 CrNi 18 11X10 CrNiS 18 9X2 CrNi 18 10X8 CrNi 18 12X12 CrNi 18 9X12 CrNi 17 7X6 CrNi 18 9

Z 10 CN 18-09

Z 11 CN 17-08

Z 6 CN 18-10M

2333233323462352–233023312333

F.3504F.3504F.3508F.3504F.3503F.3507F.3517–

SUS 304SUS 304 HSUS 303SUS 304 LSUS 305SUS 302SUS 301SCS 13

X5CrNi1810–X10CrNis1809X2CrNi1811X8CrNi1910X10CrNi1809X12CrNi1707–

X6 CrNiTi 18 10X6 CrNiNb 1810X5 CrNiMo 17 13 3X8 CrNiMoTi 17 12 2X5 CrNiMo 17 12 2X2 CrNiMo 17 13 2X6 CrNiMoTi 17 12 2X2 CrNiMo 18 14 3X5 CrNiMo 17 13X12 CrNi 25 20X2 CrNiMo 18 16 4X4 CrNiMo 16 5X2 CrNiN 18 10X6 CrNi 22 13X6 CrNiMo 18 10

Z 7 CND 17-11-02

Z 3 CND 17-12-02

Z 6 CNDT 17-12-02

Z 3 CND 18-14-03–

233723382343–2347234823502353–2361236723872371–2343

F.3523F.3524––F.3534F.3533F.3535F.3533––F.3539–F.3541––

SUS 321SUS 347SUS 316–SUS 316SUS 316 L–SUS 316 LSUS 317SUH 310SUS 317 L–SUS 304 LNSUS 309 SSCS 14

X6CrNiTi1811X6CrNiNb1811X5CrNiMo1713X6CrNiTi1811X5CrNiMo1712X2CrNiMo1712X6CrNiMoTi1712X2CrNiMo1713–

X6CrNi2520X2CrNiMo1816–

X2CrNiN1811X6CrNi2314–

X1CrMoTi 18 2X3 CrMnNiN 18 8 7X8 CrNiNb 11(G-)X4 CrNi 13 4X5 NiCrTi 25 15X2 CrNiMoN 17 13 5X12 NiCrSi 16X15 CrNi 23 13X15 CrNiSi 25 20

–

284 S 16–(425 C 11)––

F.3123–––––F.3313F.3312F.3310

SUS 444SUS 202–SCS 5––SUH 330––

–––(G)X6CrNi304––––X16CrNiSi2520

X4 CrNiMo 27 5 2X2 CrNiN 23 4X5 CrNiNb 18 10X2 CrNiMoN 17 13 2X2 CrNiMoN 17 13 2X2 CrNoMoSi 15X2 CrNiMoN 22 5 3(G-)X1 NiCrMoCu 25 20 5X2 NiCrMoCu 25 20 5X1 CrNiMoN 20 18 7X2 CrNiMoN 18 13 4X2 CrNiMoN 25 22 7X3 CrNiMoN 25 7 4X5 NiCrN 35 25X5 CrNiCuNb 17 4

–––

316 S 61

316 S 63–

318 S 13–

904 S 13––––––

Z 5 CND 27-05 AZ

Z 2 CN 23-04 AZ– 2372Z2 CND 17-12 AzZ2 CND 17-13 AZ– 2376Z3 CND 22-05 AzZ1 NCDU 25-02 MZ1 NCDU 25-20–

–––––

23242327–23752375–2377256425622378–––2328–

–––F.3543–––––––––––

SUS 329 J 1––SUS 316 LNSUS 316 LN–––––––––SCS 24

–––––––––––––––

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GG-15GGG-40GGG-40.3GGG-35.3GTS-45-06GTS-55-04

Grade 150400/17370/17350/22L40P440/7P510/4

Ft 15 DFGS 370/17FGS 370/17FGS 370/17

Mn 450-6

Mn 550-4

0115-000717-020717-150717-150852-000854-00

FG 15FGE 38-17––––

FC 150FCD 400––FCMP 440/490FCMP 540

G15

GS 370-17––GMN 45GMN 55

GG-20GG-25GGL-NiCr 20 2GGG-50GGG-60GGG-NiMn 13 7GTS-55-04GTS-65-02

Grade 200Grade 260L-NiCuCr202500/7600/3S-NiMn 137P510/4P570/3

Ft 20 D

Ft 25 DL-NC 202FGS 500/7FGS 600/3S-Mn 137

Mn 550-4

Mn 650-3

0120-000125-000523-000727-020727-030772-000854-000856-00

FG 20

FG 25–FGE 50-7FGE 60-2–––

FC 200

FC 250–FCD 500FCD 600–FCMP 540FCMP 590

G 20

G 25–

GS 500-7

GS 600-2–GMN 55GMN 65

GG-30GGG-70GGG-NiCr 20 2GTS-65-02GTS-70-02GTS-70-02

Grade 300700/2Grade S6P570/3P690/2–

Ft 30 DFGS 700/2S-NC 202

Mn 650-3

Mn 700-2–

0130-000737-010776-000856-000862-000864-00

FG 30FGE 70-2––––

FC 300FCD 700–FCMP 590FCMP 690–

G 30

GS 700-2–GMN 65GMN 70GMN 70

15 1470 0,30 A48-50B

A48-60B

A220-90001

0.60350.60400.8170

GG-35GG-40GTS-70-02

Grade 350Grade 400–

Ft 35 D

Ft 40 D

Mn 700-2

0135-000140-000864-00

FG 35––

FC 35

FC 40FCMP 690

G 35–GMN 70

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