Xe ô tô hyundai excel toàn tập hyundai excel - P2

Tài liệu xe ô tô hyundai excel toàn tập hyundai excel

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ELECTRICAL WIRING SYSTEM Return To Main Table of Contents

GENERAL 2

TROUBLESHOOTlNG PROCEDURES 8

IGNITION AND STARTlNG 12

PARKING BRAKE WARNING 14

GAUGE 16

FRONTWlPER AND WASHER 18

REAR WlPER AND WASHER 20

HEATER 22

REAR HEATED GLASS (DEFOGGER) 24

SEAT BELT WARNlNG 26

HORN 28

TAILGATE OPENER 30

CIGAR LIGHTER 32

AUDIO 34

DIGITAL CLOCK 36

HEADLAMP 38

TAIL, LICENCE AND REAR ASH TRAY LAMP 40

TURN SIGNAL AND HAZARD LAMP 42

COURTESY AND DOOR WARNING LAMP 44

STOP LAMP 46

BACK UP LAMP 48

POSITION LAMP 50

SIDE MARKER LAMP 52

DASH AND INSTRUMENT ILLUMINATION 54

LUGGAGE LAMP 56

POWER STEERING 58

ELECTRONIC LOCK-UP CONTROL 60

(KM 171 AUTO TRANSMISSION) AIR CONDITIONER 62

WIRING HARNESS LAYOUT 64

WIRING BLOCK DIAGRAM 69

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GENERAL GENERAL

SYMBOLS IN CIRCUIT DIAGRAM

2

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SIZE OF WIRE

Permissible current of each cable is determined by wire sectional

area which is given at the top of the wiring identification.

When an optional part is installed later, pay attention that the size

of wire must be determined with electrical load of the optional part

to prevent the excessive current.

Other area size compartment

Alternator Armature Antenna Automatic transmission Air conditioner

Ash tray Battery (B+) Carburetor Combination (STOP, TAIL, BACK UP AND T/SIG LAMP)

Connector Door Engine Extension (wire off main harness) Electronically tuning radio

Front Feed back carburetor Fast idle control device

SYMBOL G/BOX GND H/LAMP HTD IGN ILL IND INTERM LH MULTI SW

M / T RR

R H ST SOL S/BELT SW TEMP T/SIG

Permissible current SAE gage No I n e n g i n e

Other area compartment

MEANING Glove box

Ground Head lamp Heated Ignition Illumination Indicator Intermittent Left hand Multifunction switch Manual transmission Rear (Left or Right rear) Right hand

Start Solenoid Seat belt Switch Temperature Turn signal

3

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WIRE COLORS IN CIRCUIT DIAGRAM

Colored wire as shown in the following tables are used.

When two colors are used in a wire, the designation of the wire is

as follows.

B Black Grounding

BY Black/Yellow Start motor, tailgate opener switch Starting and ground

BW Black/White Ignition coil

BR Black/Red Rear wiper and washer, illumination

Charging

W White Alternator, fusible link

R Red Battery, multi switch, cluster

RL Red/Blue Headlamp relay, Back up lamp

G Green Chime bell, license lamp, room lamp, stop lamp

Horn, parking brake

Y Yellow Heated timer

YBr Yellow/Brown Turn signal lamp, radio

YG Yellow/Green Temperature sensor Instrument

YR Yellow/Red Fuel sender

L Blue Front wiper and washer

Heater, cigar lighter, luggage lamp

Other Defogger switch, headlamp relay, clock

Lg Light green Multi switch, radio

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CONNECTOR CLASSIFICATIONS

Electrical wiring connectors are classified according to the wiring parts.

THE PART NAME OF WIRING HARNESS LOCATION CONNECTOR

IDENTIFI-CATION SYMBOL Main wiring harness Engine compartment

Lock up wiring harness Dash and steering column M01 M76 Crash pad wiring harness

Instrument wiring harness

Rear wiring harness

RH/LH rear extension wiring harness

Rear extension wiring harness

Tailgate wiring harness (except 4 door)

Air conditioner wiring harness

Dash column Front door speaker The cluster and switch of instrument

C01 C23

I01 I09

Passenger compartment R01 R20

Tailgate Engine compartment Dash column

T01 T08 A01 A10

A connector identification symbol consists of a wiring harness location classification symbol corresponding to each wiring harness location and number peculiar to the connector.

These connector locations can be found in the WIRING HARNESS LAYOUT.

Splicing symbols are represented as following symbol.

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CONNECTOR IDENTIFICATION SYMBOLS

Connectors and connector pin numbers are indicated in each cuit Wires and pins of the connectors are also clearly illustrated.

cir-6

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GROUNDING POINTS

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TROUBLESHOOTING PROCEDURES

TESTING FOR VOLTAGE

1 Connect one lead of a test light or voltmeter to a known good

ground If you are using a voltmeter, be sure it is the voltmeter’s

negative lead that you have connected to ground.

2 Connect the other lead of the test light or voltmeter to a selected

test point (connector or terminal).

3 If the test light glows, there is voltage present If you are using a

voltmeter, note the voltage reading.

The allowable error should be within one volt of measured

battery voltage.

A loss of more than one volt indicates a problem.

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TESTING FOR CONTINUITY

1 Disconnect the battery.

2 Connect one lead of a self-powered test light or ohmmeter to

one end of the part of the circuit you wish to test.

3 Connect the other lead to the other end.

4 If the self-powered test light glows, there is continuity.

If you are using on ohmmeter, low or an resistance means good

continuity.

9

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TESTING FOR SHORT TO GROUND

1 Remove the blown fuse and disconnect the battery and load.

2 Connect one lead of a self-powered test light or ohmmeter to the

fuse terminal on the load side.

3 Connect the other lead to a known good ground.

4 Beginning near the fuse block, wiggle the harness from side to

side Continue this at convenient point (about six inches apart)

while watching the self-powered test light or ohmmeter.

5 When the self-powered test light glows, or ohmmeter registers,

there is a short to ground in the wiring near that point.

1 0

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TROUBLESHOOTING TOOLS

1 TEST LIGHT is made up of a 12-Volt light bulb with a pair of

leads attached After grounding one lead, touch the other lead

to various points along the circuit where voltage should be

present When the bulb goes on, there is voltage at the point

being tested.

2 SELF POWER TEST LIGHT

NOTE

A self-power test light is only used on an unpowered circuit.

Use a self-power test light to check for continuity.

This tool is made up of a light bulb, battery and two leads If the

leads are touched together, the bulb will go on.

3 JUMPER WIRE is made up of an in-line fuse holder connected to

a set of test lead.

Use it for by passing open circuits.

CAUTION

Never use a jumper wire between source and ground.

4 VOLTMETER can be used instead of a test light while a test light

shows whether or not voltage is present, a voltmeter indicates

how much voltage is present.

5 OHMMETER can be used instead of a self-power test light The

ohmmeter shows how much resistance there is between two

points along a circuit Low resistance means good continuity.

6 DIGITAL MULTIMETER can be used instead of a ohmmeter,

voltmeter and ammeter.

11

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IGNITION AND STARTING

SCHEMATIC DIAGRAM

12

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IGNITION AND STARTING

CONFIGURATION OF CONNECTORS

13

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PARKING BRAKE WARNING

14

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PARKING BRAKE WARNING

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16

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FRONT WIPER AND WASHER

18

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FRONT WIPER AND WASHER

19

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REAR WIPER AND WASHER

20

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REAR WIPER AND WASHER

21

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22

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2 3

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REAR HEATED GLASS (DEFOGGER)

2 4

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REAR HEATED GLASS (DEFOGGER)

25

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SEAT BELT WARNING

26

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SEAT BELT WARNING

2 7

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28

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29

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TAILGATE OPENER

3 0

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TAILGATE OPENER

3 1

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CIGAR LIGHTER

3 2

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CIGAR LIGHTER

3 3

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34

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35

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DIGITAL CLOCK

36

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DIGITAL CLOCK

3 7

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3 8

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3 9

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TAIL AND LICENSE LAMP

4 0

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TAIL AND LICENSE LAMP

41

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TURN SIGNAL AND HAZARD LAMP

4 2

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TURN SIGNAL AND HAZARD LAMP

4 3

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COURTESY-AND DOOR WARNING LAMP

4 4

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COURTESY AND DOOR WARNING LAMP

4 5

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STOP LAMP

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STOP LAMP

4 7

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BACK UP LAMP

4 8

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BACK UP LAMP

49

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POSITION LAMP

5 0

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POSITION LAMP

5 1

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SIDE MARKER LAMP

5 2

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SIDE MAKER LAMP

5 3

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DASH AND INSTRUMENT ILLUMINATION

5 4

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DASH AND INSTRUMENT ILLUMINATION

55

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LUGGAGE LAMP

5 6

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LUGGAGE LAMP

5 7

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POWER STEERING

5 8

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POWER STEERING

5 9

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ELECTRONIC LOCK-UP CONTROL (KM 171 AUTO TRANSMISSION)

6 0

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ELECTRONIC LOCK-UP CONTROL (KM 171 AUTO TRANSMISSION)

61

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AIR CONDITIONER

6 2

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AIR CONDITIONER

6 3

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6 4 A

WIRING HARNESS LAYOUT

ENGINE COMPARTMENT MAIN WIRING HARNESS (3, 4, 5 DOOR)

Front side maker lamp (RH)

Radiator fan motor

Fusible link

Idle-up solenoid

Second air control solenoid

Distributor advance solenoid

Select control valve (M/T)

Select switch (M/T)

Back-up light switch

Front washer motor

Rear washer motor

Brake fluid sensor

Lock-up wire connector (A/T)

Starter solenoid

Throttle position sensor

Carburetor connector

Water temperature sensor (TO F.B.C UNIT)

Water temperature sender (TO TEMP GAGE AND ELC UNIT)

Vacuum switch

Front wiper motor

Relay box (M27 Taillamp, M28 Heallamp, M29 Horn)

Diode connector

Air conditioner wire connector

Oxygen sensor checker

Ignition coil (-)

Ignition coil to ignition switch (R)

Ignition coil to fuse box, select control valve,

carburetor, and F.B.C unit

Turn signal lamp (LH)

Front side maker lamp (LH)

Alternator

In-mani heater relay

Electric choke relay

Cold heater

Cold advance solenoid

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Instrument extension wire connector

C11C12C13C14C15C16C17Rheostat switch

Rheostat and intermittent wiper illumination lamp C18Intermittent wiper relay C19Blower switch C20

C06 Front door speaker extension wire (LH) C22C07 Ash tray illumination lamp C23CO8 Cigar lighter CR01

Stop lamp switch

Seat belt timer

Tailgate opener switch

Sun roof extension wire

Lock-up control unit

Defogger switch

Cluster illumination lamp

Glove box switchGlove box lampAir conditioner extension wireFront door speaker extension wire (RH)Blower motor

Heater resistorDigital clockFront door speaker (LH)Front door speaker (RH)Tailgate opener switch (passive seat belt only)Seat belt extension wire (passive seat belt only)Seat belt switch (passive seat belt only)

Radio fuseRear speaker extension wire

C10 Heater control illumination lamp MR02 Rear wiring connector

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WIRING HARNESS LAYOUT 6 5 A

BODY WIRING HARNESS (3 DOOR)

Rear ash tray

Parking brake switch

Front door switch (LH)

RH rear extension wire

Rear speaker (LH)

Rear side maker lamp (LH)

Rear extension wiring connector

Fuel sender extension-wire

Front door switch (RH)

Rear speaker (RH)

Rear combination lamp (LH)

Luggage lamp switch

Luggage lamp

Rear side maker lamp (RH)

Rear combination lamp (RH)

R21RT01RT02IRT06T01T03T04

Rear wiper extension wireRear wiring extension wireTailgate wiring connectorDefogger (+)

License lamp (LH)High mounted stop lampT05 Tailgate opener

T06 Defogger (-)T07 License lamp (RH)T08 Rear wiper motorM66 Courtesy lamp

M 6 7 S u n r o o f

Tailgate wiring harness

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Rear ash tray

Rear door switch (LH)

Rear speaker (LH)

Rear extension wire

Fuel sender extension wire

Rear door switch (RH)

Rear speaker (RH)

R17R18R19R20T01T03T04T05T06T07M66M67

Luggage lamp switchLuggage lamp

Rear side maker lamp (RH)Rear combination lamp (RH)Defogger (+)

License lamp (LH)High mounted stop lampTrunk lid opener

Defogger (-)License lamp (RH)

Trunk lid wiring harness

Courtesy lampSun roof

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WIRING HARNESS LAYOUT 66A

BODY WIRING HARNESS (5 DOOR)

Rear wiring connector

Rear ash tray

Rear door switch (LH)

Rear speaker (LH)

Rear extension wiring connector

Fuel sender extension wire

Rear door switch (RH)

Rear speaker (RH)

Luggage lamp switch

R18 Luggage lampR19 Rear side maker lamp (RH)R20 Rear combination lamp (RH)RT01 Rear wiper extension wire

Tailgate wiring connector

TO1 Defogger (+)T03 License lamp (LH)T04 High mounted stop lampT05 Tailgate opener

T06 Defogger (-)T07 License lamp (RH)T08 Rear wiper motorM66 Courtesy lamp

M 6 7 S u n r o o f

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KM 171 AUTO T/M WIRING HARNESS

M17 Main wiring connector

M70 Lock-up control unit

M71 Lock-up checker terminal

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AIR CONDITIONER WIRING HARNESS LAYOUT 6 7

E N G I N E C O M P A R T M E N T

P A S S E N G E R C O M P A R T M E N T

A01A02A03A04A05A06A07A08A09A10M31C13

Condenser fan relayCondenser fan motorCapacitor

Pressure switchDiode

F.I.C.DCompressorDiodeThermostatAir conditioner relayMain wiring connectorCrash pad wiring connector

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AIR CONDITIONER WIRING HARNESS LAYOUT (FOR FIELD FIX) 6 8

E N G I N E C O M P A R T M E N T P A S S E N G E R C O M P A R T M E N T

Lock up and air conditioner wiring harness

A01A02A03A04A05A06A07A08A09A10M31C13

Air conditioner wiring harness (91671-21450)

Condenser fan relayCondenser fan motorCapacitor

Pressure switchDiode

F.I.C.DCompressorDiodeThermostatAir conditioner relayMain wiring connectorCrash pad wiring connector

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WIRING BLOCK DIAGRAM 6 9 A

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• FRONT WIPER MOTOR

• BRAKE FLUID SENSOR

• PARKING LAMP SW

• OIL PRESSURE SW • THERMO SW

• CLUSTER

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WIRING BLOCK DIAGRAM

• WIPER AND WASHER SW

• REAR WASHER MOTOR

• REAR WIPER MOTOR

• INT WIPER RELAY

• REAR WASHER SW

• REAR WIPER SW

• FRT LH T/SIG LAMP

• FLASHER UNIT

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WIRING BLOCK DIAGRAM

• G/BOX SW • FRT A/TRAY • RR A/TRAY LAMP • LH RR STOP AND • LH RR SIDE MAKER • RH RR COMB BACK UP LAMP • INSTRUMENT CLUSTER • HEATER CONTROL ILLUMINATION• HIGH MOUNTED STOP LAMP

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7 1 B

• REAR LH DOOR SW

• LUGGAGE LAMP SW

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