Camshaft bearing housing, rear 21.* Ignition distributor* 22.. Rear mounting flexible unit stop 35.. Engine rear mounting flexible unit 36.. Camshaft bearing rear housing 8.. Coolant pum
Trang 2Äé AvtoVAZ • City of Togliatti • Russia
2001
CONTENTS
VAZ-2110, VAZ-21102, VAZ-21103 layout 3
VAZ-2111 layout 4
VAZ-2112 layout 5
Instruments and controls 7
2110 and 2111 engines 7
2112 engine 8
Crank mechanism 9
2110 timing gear 10
2112 timing gear 11
Engine lubrication system 12
Engine cooling system 13
Injection system diagram 14
Injection system 15
Fuel system 16
Carburettor 17
Carburettor operation diagram 18
Exhaust system 19
Clutch 20
Gearbox 21
Gearchange linkage 22
Gearbox operation diagram 23
Front wheel drive 24
Front suspension 25
Rear suspension 26
Steering 27
Braking system 28
Braking system operation diagram 29
Wiring diagram 30
Injection system wiring diagram (GM) 31
Wiring diagram for engine 2111 management system, multipoint fuel injection to meet EURO-2 emission standards (ECM MP7.0H), designed for vehicles VAZ-21102, 2111, 21122 .32
Wiring diagram for engine 2112 management system, sequential fuel injection to meet EURO-2 emission standards (ecm m1.5.4n and January-5.1), designed for vehicles VAZ-21103, 21113, 2112 33
Wiring diagram for engine 2111 management system, sequential fuel injection, to meet EURO-3 emission standards (ECM MP7.0H), designed for vehicles VAZ-21102, 2111,21122 .34
Wiring diagram for engine 2112 management system, sequential fuel injection, to meet EURO-3 emission standards (ECM MP7.0H), designed for vehicles VAZ-21103, 2113, 2112 35
Alternator 36
Starter motor 37
Breakerless ignition system 38
Headlight unit 39
Windscreen wiper 40
Bodywork 41
Bodywork trim and seals 42
Seats 43
Body mechanisms 44
Interior heating and ventilation 45
Trang 3VAZ-2110, VAZ-21102, VAZ-21103 layout
Specification
VAZ-2110 VAZ-21102 VAZ-21103
Number of seats 5
Payload , kg 475
Kerb weight, kg 1010 1020 .1035
Engine 2110 2111 2112
Maximum speed, km/h 165 167 185
Acceleration time from 0 to 100 km/h through gear shifting on GVW vehicle 14 14 12.5 Dimensions, mm: - overall length 4265
- overall width 1680
- overall height 1420
Wheelbase, mm 2492
Front wheel track, mm 1400
Rear wheel track, mm 1370
1 Headlight unit
2 Cold air intake
3 Engine
4 Air cleaner
5 Steering
6 Fluid reservoir for brake hydraulic system
7 Door mirror
8 Interior rearview mirror
9 Inboard rear light
10 Boot lid
11 Rear seat
12 Outboard rear light
13 Main silencer
14 Spare wheel
15 Coil spring / rear suspension shock absorber
16 Rear brakes
17 Rear axle beam
18 Fuel tank
19 Intermediate silencer
20 Front seat
21 Instrument panel
22 Direction indicator side repeater light
23 Cooling system expansion tank
24 Front brakes
25 Front suspension strut
26 Windscreen washer fluid reservoir
27 Battery
28 Towing eye
29 Front bumper
30 Number plate
31 Radiator grille
3
Trang 4VAZ-2111 layout
Specification
Number of seats 5
Payload, kg 500
Kerb weight, kg 1040
Engine 2110
Maximum speed, km/h 165
Acceleration time from 0 to 100 km/h through gear shifting on GVW vehicle, sec 14
Dimensions, mm: Overall length 4265
Overall width 1680
Overall height 1460
Wheelbase, mm 2492
Front wheel track, mm 1400
Rear wheel track, mm 1370
1 Headlight unit
2 Air cleaner
3 Engine
4 Plegnum
5 Tailgate washer fluid reservoir
6 Fluid reservoir for brake hydraulic system
7 Cooling system expansion tank
8 Door mirror
9 Instrument panel
10 Steering wheel
11 Interior rearview mirror
12 Sunvisor
13 Roof rack rail
14 Rear seat
15 Tailgate
16 Rear light unit
17 Spare wheel
18 Main silencer
19 Coil spring / rear suspension shock absorber
20 Rear brakes
21 Fuel tank
22 Front seat
23 Intermediate silencer
24 Direction indicator side repeater light
25 Front suspension strut
26 Front brakes
27 Gearbox
28 Windscreen / headlight washer fluid reservoir
29 Battery
4
Trang 5VAZ-2112 layout
Specification
Number of seats 5
Payload, kg 475
Kerb weight, kg 1010
Engine 2112
Maximum speed, km/h 185
Acceleration time from 0 to 100 km/h through gear shifting on GVW vehicle, sec 12.5 Dimensions, mm: overall length .4170
overall width 1680
overall height 1435
Wheelbase, mm 2492
Front wheel track, mm 1400
Rear wheel track, mm 1370
1 Headlight unit
2 Canister
3 Engine
4 Air cleaner
5 Tailgate washer fluid reservoir
6 Fluid reservoir for brake hydraulic system
7 Cooling system expansion tank
8 Door mirror
9 Instrument panel
10 Steering wheel
11 Interior rearview mirror
12 Sunvisor 1á Sunroof
14 Rear seat 15.Tailgate spoiler
16 Rear light unit
17 Spare wheel
18 Main silencer
19 Coil spring / rear suspension shock absorber
20 Rear brakes
21 Fuel tank
22 Front seat
23 Intermediate silencer
24 Gearchange lever
25 Direction indicator side repeater light
26 Catalytic converter
27 Front suspension strut
28 Front brakes
29 Gearbox
30 Windscreen / headlight washer fluid reservoir
Trang 6Instruments and controls
1 Exterior light switch
2 Front foglight switch
3 Instrument cluster
4 Foglight switch and warning lamp
5 Heated rear window switch and warning lamp
6 Instrument lighting switch (rheostat)
7 Immobilizer warning sender
8 Wiper / washer stalk switch
9 Centre facia ventilation nozzles
10 Air recirculation switch
11 Heater flap control lever
12 A/C switch
13 Temperature control knob
14 Fan control knob
15 Hazard flasher warning switch
16 Headlight wiper / washer switch
17 Side window demister nozzle
18 Driver’s / passenger’s side facia ventilation nozzles
19 Glovebox lid
20 Glovebox lid pushlock
21 Clock (digital or normal type) or trip computer as an option
22 On-board control system display cluster
23 Cover, radio/cassette player aperture
34 Steering column tilt adjuster lever
35 Bonnet release handle
36 Horn
37 Fusebox cover
38 Boot lid (tailgate) release knob
39 Fusebox lock button
40 Headlight hydraulic adjuster
41 Turn indicator and main / dipped beam stalk switch
42 Coolant temperature gauge
43 Tachometer
44 Left turn warning light
45 Right turn warning light
46 Speedometer
47 Odometer
48 Low fuel / fuel reserve warning light
49 Fuel gauge
50 Main beam warning light
51 Hazard flashers warning light
52 Braking system failure warning light
53 Trip recorder reset knob
54 Trip recorder
55 CHECK ENGINE light
56 Battery charge warning light
57 Handbrake ‘on’ warning light
58 Oil pressure warning light
59 Extra
60 Sidelights ’on’ warning light
61 Front left-hand door open LED
62 Front right-hand door open LED
63 Bulb failure LED
64 Brake pad wear LED
65 Driver’s seat belt reminder LED
66 Rear right-hand door open LED
67 Rear left-hand door open LED
68 Coolant level LED
69 Washer fluid level LED
70 Engine oil level LED
71 Electric mirror control unit
72 Selector position LEDs
73 Selector switch
74 Electric mirror adjustment pushbutton switch
75 Electric window control unit
76 Electric window pushbutton, front left
77 Electric window pushbutton, front right
78 Electric window pushbutton, rear left
79 Electric window pushbutton, rear right
80 Front seat heating control unit
81 Seat heating LEDs
82 Right-hand seat heating switch
83 Left-hand seat heating switch
6
Trang 71 1st main bearing cap
11 Timing belt front cover
12 Camshaft oil seal
13 Camshaft drivebelt
14 Timing belt rear cover
15 Camshaft bearing housing
16 Valve cover
17 Camshaft
18 Oil separator screen, crankcase ventilation
19 Oil separator cover
20 Camshaft bearing housing, rear
21.* Ignition distributor*
22 Engine ancillary attachments
23 Water jacket outlet manifold
33 Rear mounting bracket
34 Rear mounting flexible unit stop
35 Engine rear mounting flexible unit
36 Bracket, left-hand mounting
37 Lower stop, flexible unit
38 Engine left-hand mounting flexible unit
39 Bracket, left-hand chassis arm
40 Upper stop, flexible unit
41 Flexible unit securing nut
42 Bracket, right-hand mounting
43 Spacer washer
44 Flexible unit, right-hand mounting
45 Bracket, right-hand chassis arm
‡ Fuel pump drive eccentric
* Not fitted to 2110 engines 7
*
Trang 8Rated power at crankshaft speed of 5600 RPM as
per GOST 14846 (net) and ISO 1585-82, kW 68
11 Camshaft oil seal
12 Ftont timing cover
13 Rear timing cover
14 Camshaft bearing housing
31 Arm with rubber/metal units
32 Bracket, cylinder block
33 Power unit
34 Left-hand mounting bracket
35 Bottom stop, flexible unit
36 Flexible unit, engine left-hand mounting
37 Bracket, left-hand chassis arm
38 Top stop, flexible unit
39 Retaining nut, flexible unit
40 Right-hand mounting bracket
41 Spacer washer
42 Flexible unit, right-hand mounting
43 Bracket, right-hand chassis arm
44 Bracket, cylinder block
45 Arm with rubber/metal units
46 Body bracket
8
Trang 9Crank mechanism
1 Big-end cap
2 Connecting rod
3 Retaining bolt, big end cap
4 Bush, small end
5 Circlip, gudgeon pin
6 Thermoregulator plate
7 Piston, 8-valve engine
8 Oil ring
9 Bottom compression ring
10 Top compression ring
11 Expander spring
12 Gudgeon pin
13 Big-end bearing shell
14 Piston, 16-valve engine
15 Thrust half-rings, centre main bearing
16 Main bearing- to -big-end bearing oil galleries
17 Main bearing shells
18 Crankshaft rear oil seal retainer
19 Crankshaft rear oil seal
20 Scale in clutch bellhousing window
21 Nut, flywheel retaining bolt
22 Dowel, clutch
23 Starter ring gear
24 Flywheel
25 Crankshaft
26 Crankshaft oil gallery plug
27 Crankshaft front oil seal(pressed onto oil pump cover)
28 Crankshaft sprocket
29 Alternator drive pulley
A No I and IY cylinder piston TDC mark
B Piston class mark according to gudgeon pin hole
C Piston class mark according to outer diameter
D Piston oversize mark
E Locating arrow
F No I and IY piston TDC mark (notch in flywheel)
G No I and IY piston TDC mark on ring gear
I Timing marks
II Marks on crankshaft main bearing caps
(bearings numbered from engine front onwards)
9
Trang 102110 timing gear
1 Crankshaft sprocket to drive camshaft
2 Camshaft timing belt
3 Coolant pump pulley
4 Timing belt tensioner
5 Camshaft sprocket
6 Camshaft bearing front housing
7 Camshaft bearing rear housing
8 Camshaft
9 Valve collets
10 Top valve spring seat
11 Outer valve spring
12 Inner valve spring
13 Bottom valve spring seat
14 Inlet valve
15 Guide, inlet valve
16 Guide, outlet valve
A TDC mark on crankshaft sprocket
B Alignment mark on oil pump cover
C Pointer (lug) on rear timing cover
D Timing mark on camshaft sprocket
E Camshaft eccentric, fuel pump drive
I Checking the timing belt tension
II Cylinder head bolt tightening sequence III Sequence to tighten camshaft bearing housing securing nuts
10
Trang 112112 timing gear
1 Crankshaft sprocket, camshaft drive
2 Camshaft timing belt
3 Coolant pump pulley
4 Tension pulley
5 Ehxaust camshaft sprocket
6 Rear timing cover
7 Input camshaft sprocket
8 Disc, cam phaser
9 Guide roller
10 Output camshaft
11 Valve cover
12 Input camshaft13.Tappet
14 Piston
15 Ball
16 Plunger guide
17 Plunger
18 Valve spring guide
19 Camshaft bearing housing
20 Hydraulic valve lifter assy
A TDC mark on crankshaft sprocket
B Alignment mark on oil pump cover
C Notch in rear timing cover
D Timing mark on exhaust camshaft pulley
E Timing mark on input camshaft pulley
F Notch in rear timing cover
G Original ring of input camshaft
H Oilway to hydraulic tappet
I Cylinder head bolt tightening sequence
II Hydraulic valve lifter assy
11
Trang 12Engine lubrication system
1 Oilway in cylinder head
2 Oil gallery in cylinder head
3 Camshaft
4 Pipe to draw crankcase emission to the side of air cleaner
5 Oil filler neck cap
6 Pipe to draw crankcase emission on carburettor / throttle body
7 Oilway to camshaft bearing
8 Oil pressure warning light switch
9 Sealing ring
10 Valve spring
11 Relief valve
12 Oil pump housing
13 Oil pump cover
14 Oil pick-up pipe
15 Oil pump - to - oil filter oilway
16 Oil filter - to - main oil gallery oilway
22 Main bearing - to - big end bearing oilway
23 Oilway to main bearing
24 Main oil gallery
25 Oilway in cylinder block to cylinder head
26 Inlet pipe
27 Throttle valve plate
28 Carburettor
29 Air cleaner
30 Crankcase ventilation hose to air cleaner
31 Hose to draw crankcase emission on carburettor / throttle body
32 Oil separator strainer gause
33 Ventilation hose
34 Oil level dipstick
12
Trang 13Engine cooling system
1 Expansion tank cap
2 Coolant level sender
3 Expansion tank
4 Radiator - to - expansion tank hose
5 Cylinder head outlet manifold
6 Radiator outlet hose
7 Radiator inlet hose
8 Cooling fan motor thermoswitch
9 Left-hand fluid cooler
10 Cooling fan motor
11 Cooling fan
12 Fan cowl
13 Inlet elbow (from radiator)
14 Main thermostat valve
15 Thermostat by-pass valve
16 Thermostat housing
17 Inlet pipe (from engine)
18 Solid heat sensitive filling
24 Radiator cooling pipes
25 Radiator cooling plates
26 Right-hand fluid cooler
27 Drain tap
28 Coolant pump shaft bearing
29 Coolant pump sprocket
30 Coolant pump shaft
31 Oil seal
32 Coolant pump impeller
33 Oil seal thrust ring
34 Coolant pump housing
35 Coolant pump
36 Timing belt
37 Cap exhaust valve
38 Cap inlet valve
39 Cap valve housing
40 Coolant pump intake pipe
41 Coolant supply hose to carburettor choke pull-down
42 Coolant supply hose to throttle body heating
43 Coolant return hose from carburettor
44 Coolant supply hose to heater
45 Coolant feed hose from heater
46 Coolant return hose to expansion tank
47 Coolant temperature gauge sender (used in electronic ignition system)
48 Thermostat
49 Heater radiator discharge hose
I Thermostat operation diagram:
A - coolant temperature over 102°C;
B - coolant temperature within 87 to 102°C;
C - coolant temperature below 87°C.
13
Trang 14Injection system diagram
1 Air cleaner
2 Mass airflow meter (MAF sensor)
3 Diagnostic plug
4 CHECK ENGINE light
5 Idle speed adjuster
6 Throttle position sensor
14 Electronic control unit
15 Cooling fan relay
16 Cooling electric fan
31 Coolant temperature sender
32 Canister and electromagnetic purge valve
Trang 15Injection system
1 Air pipe
2 Air cleaner housing
3 Air cleaner cover
4 Fuel rail
5 Fuel injector
6 Fuel return pipe
7 Fuel supply pipe
8 Fuel pressure regulator
9 Filter element
10 Airflow meter
11 Fuel pump and fuel level sender
12 Intake pipe hose (connected to throttle body)
13 Fuel return line
14 Fuel supply line
15 Crankcase emission inlet hose (from cylinder head cover)
16 Fuel tank
17 Injector wiring harness
18 Coolant temperature sensor
19 Throttle body
20 Fuel filter
21 Throttle valve control cable
22 Hose to draw crankcase emission at idle
23 Throttle position sensor
24 Idle speed adjuster
25 Vacuum hose to fuel pressure regulator
26 Plegnum
27 Cap, pressure gauge connector
28 Crankshaft position sensor
29 Fuel pressure regulator valve
30 Fuel pressure regulator diaphragm
31 Mounting bracket
32 Intake pipe
33 Suppor bracket
34 Fluid discharge hose, throttle body
35 Fluid feed hose, throttle body heating
36 Fuel evap hose, canister
37 Inlet valve
A Air suction to plegnum
B Fuel return to fuel tank
C Fuel supply from fuel rail
15
Trang 165 Fuel pump thermal insulating spacer
6 Gasket, thermal insulating spacer
7 Fuel pump gasket
8 Termoregulator
9 Air cleaner body
10 Air cleaner cover
Trang 171 Part throttle heater
2 Primary throttle
3 Crankcase emission pipe
4 Accelerator pump operating lever
5 Accelerator pump rocker cam
6 Diaphragm
7 Part throttle enrichment fuel jet
8 Carburettor body
9 Part throttle enrichment diaphragm
10 Electromagnetic shut-off valve
11 Idling fuel jet
12 Carburettor top cover
13 Primary barrel main air jet
14 Choke plate
15 Accelerator pump nozzle and fuel delivery valve
16 Pull-down diaphragm
17 Throttle stop screw
18 Vacuum pipe to ignition distributor vacuum control unit
19 Idle mixture adjustment screw
20 Throttle operating lever
21 Cam, throttle valve control
22 Fluid barrel
23 Pull-down diaphragm pushrod
24 Pull-down unit cover
25 Bi-metal coil
26 Cam
27 Cover, semi-automatic pull-down unit
28 Closed throttle switch lead (overrun)
29 Choke lever
30 Main air jet, secondary barrel
31 Emulsion tube
32 Primary main fuel atomizer
33 Fuel supply pipe
34 Return to fuel tank
35 Fuel filterá6 Float needle valve
37 Secondary throttle plate
38 Main fuel atomizer, secondary barrel
39 Secondary throttle adjustment screw
40 Secondary throttle arm
41 Choke pull-down gap adjustment screw
42 Primary throttle opening adjustment screw
43 Secondary throttle operating lever
44 Float
17
Trang 18Carburettor operation diagram
1 Pull-down diaphragm
2 Pushrod
3 Electromagnetic cut-off valve
4 Idling fuel jet
5 Main air jet, primary barrel
6 Idling air jet
7 Choke valve plate
8 Main fuel jet, primary barrel
9 Acceleration pump nozzles
10 Main fuel atomizer, secondary barrel
11 Econostat injection tube, full throttle enrichment
12 Main air jet, secondary barrel
13 Fuel correction jet, secondary barrel
14 Carburettor top cover
15 Needle valve
16 Jet, fuel return to tank
17 Return line to fuel tank
18 Fuel filter
19 Fuel supply pipe
20 Diaphragm, part throttle enrichment
21 Fuel jet, part throttle enrichment
22 Ball valve, part throttle enrichment
23 Float
24 Fuel jet and tube, full throttle enrichment
25 Fuel correction jet and tube, secondary barrel
26 Emulsion tube, secondary barrel
27 Main fuel atomizer, secondary barrel
28 Carburettor body
29 Secondary throttle plate
30 Primary throttle plate
31 Idle mixture adjustment screw
32 Part throttle channel heater
33 Crankcase breather
34 Vacuum pipe to ignition distributor vacuum control
35 Main fuel jet, primary barrel
36 Emulsion tube, primary barrel
37 Accelerator pump, ball valve
38 Accelerator pump rocker arm
39 Accelerator pump diaphragm
40 Accelerator pump operating lever
41 Bi-metal coil
42 Arm, bi-metal coil
43 Choke valve operating rod
44 Cam
45 Adjustment screw
46 Cam, throttle operating arm
47 Throttle valve lever, primary barrel
48 Arm, stop
49 Throttle valve adjustment screw
50 Throttle valve control rod51.Throttle operating arm
52 Choke lever
a Idling air passage
b Float chamber balance orifice
c Air passage, part throttle enrichment
d Fuel passage, part throttle enrichment
e Outlet correcting ports, secondary barrel
f Air passage, pull-down unit
g Idling air passage orifice
h Correcting port, primary barrel
i Idling emulsion passage
I Choke linkage
II Secondary throttle linkage
18
Trang 19Exhaust system
1 Exhaust manifold, 8 - valve engine
2 Bracket, front exhaust pipe
11 Intermediate silencer housing
12 Exhaust perforated pipe
13 Baffle plate
14 Intake perforated pipe
15 Front exhaust pipe
16 Oxygen sensor
17 Nut locking plate
18 Flange, exhaust downpipe
19 Joint sealing ring
20 Flange, intermediate silencer pipe (or catalytic converter)
21 Suspension rings
22 Left-hand perforated pipe
23 Front perforated pipe
24 Centre baffle plate
25 Rear perforated pipe
26 Main silencer housing
27 Rear baffle plate
28 Right-hand perforated pipe
29 Front baffle plate
I Exhaust system, 8 - valve engine
II Exhaust system, 16 - valve engine
19
Trang 201 Clutch bellhousing
2 Clutch release bearing
3 Bearing bush, clutch release fork pivot
4 Clutch release fork
5 Diaphragm spring
6 Clutch disc
7 Flywheel
8 Pressure plate
9 Scale to check ignition timing
10 Clutch - to - flywheel securing bolt
11 Clutch cover
12 Diaphragm spring fulcrum ring
13 Guide sleeve, clutch release bearing spring
14 Gearbox input shaft oil seal
15 Input shaft bearing
16 Input shaft
17 Sleeve, clutch release fork pivot
18 Clutch release fork boot
19 Adjustment nut
20 Cable protective boot
21 Outer cable end, bottom
22 Outer cable
23 Outer cable end, top
24 Cable
25 Clutch pedal bracket
26 Clutch pedal shaft
27 Pedal
28 Clutch pedal spring
29 Clutch release fork / bearing spring
30 Clutch release bearing assy
31 Clutch cover - to - pressure plate connection plate
32 Damper spring
33 Clutch disc hub
34 Rivet / damper tip
20
Trang 216 Front left-hand roadwheel drive
7 Output shaft 1st driven gear
8 1st, 2nd speed and reverse gear synchro sleeve
9 Output shaft 2nd speed driven gear
10 Output shaft 3rd speed driven gear
11 3rd and 4th synchro sleeve hub
12 Output shaft 4th driven gear
13 Thrust washer
14 Output shaft ball bearing
15 Output shaft 5th speed driven gear
16 5th synchro sleeve hub17.Thrust washer
18 Output shaft
19 Gearbox housing end cover
20 Input shaft 5th speed driving gear
21 Input shaft
22 Input shaft ball bearing
23 3rd / 4th synchro baulk ring
24 3rd / 4th synchro sleeve
25 Detent ball
26 Interlock plungers
27 Input shaft roller bearing
28 Clutch release arm
29 Breather
30 Clutch release fork
31 Clutch release fork shaft sleeve
32 Clutch housing
33 Clutch release bearing
34 Output shaft roller bearing
41 Speedometer driven gear
42 Front right-hand roadwheel drive
43 Boot, gearshift linkage joint 21
Trang 22Gearchange linkage
1 Gearchange lever grip
2 Gearchange lever
3 Gearchange lever shaft
4 Gear lever shaft bushes
5 Spacer
6 Gaiter
7 Clamping plate
8 Stop, gearchange lever shaft
9 Circlip, ball socket
10 Cap, ball socket
11 Ball socket, gearchange lever
12 Spherical finger, gearchange lever
13, Spring, gearchange lever
14 Buffer, gearchange lever
15 Retainer, ball socket
16 Restrainer plate, ball socket retainer
17 Ball socket retainer - to - body floor securing bolt
18 Reverse locking bracket
19 Reverse locking bracket strap
20 Torque rod
21 Gearbox control rod
22 Clamp, gearbox control rod
23 Joint end
24 Joint sleeve
25 Joint shaft
26 Joint housing, gearbox control rod
27 Joint retaining taper screw
36 1st / 2nd gear selector fork rod
37 3rd / 4th gear selector fork rod
38 5th gear selector fork rod
39 Lock clip guide pivot
40 Reverse relay lever
41 Reverse selector fork
42 Relay shaft
43 Gear selector mechanism housing
44 Torque rod securing bracket
45 Torque rod joint eye
46 Torque rod joint damper
47 Torque rod shaft
48 Torque rod end
49 Torque rod clamp
I Reverse gear selection
II 1st - 2nd gear line selection III Torque rod securing bracket, option
IV Gearchange lever position with reverse gear engaged
22
Trang 23Gearbox operation diagram
1 Gearbox housing end cover
2 5th speed driving gear
8 3rd speed driving gear
9 2nd speed driving gear
10 Reverse driving gear
11 1st speed driving gear
12 Clutch bellhousing
13 Gearbox input shaft
14 Axle drive gear
28 Reversing light switch
29 Reverse idler gear
30 Reverse idler gear shaft
31 Shim
32 1st speed driven gear
33 1st, 2nd speed and reverse synchro sleeve
34 2nd speed driven gear
35 3rd speed driven gear
36 3rd / 4th synchro baulk ring
37 3rd / 4th synchro sleeve hub
38 3rd / 4th synchro sleeve
39 4th speed driven gear
40 5th speed driven gear
IV Completed angular speed trimming
for gear 39 and shaft 15
V 4th gear complete engagement
23