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Camshaft bearing housing, rear 21.* Ignition distributor* 22.. Rear mounting flexible unit stop 35.. Engine rear mounting flexible unit 36.. Camshaft bearing rear housing 8.. Coolant pum

Trang 2

Äé AvtoVAZ • City of Togliatti • Russia

2001

CONTENTS

VAZ-2110, VAZ-21102, VAZ-21103 layout 3

VAZ-2111 layout 4

VAZ-2112 layout 5

Instruments and controls 7

2110 and 2111 engines 7

2112 engine 8

Crank mechanism 9

2110 timing gear 10

2112 timing gear 11

Engine lubrication system 12

Engine cooling system 13

Injection system diagram 14

Injection system 15

Fuel system 16

Carburettor 17

Carburettor operation diagram 18

Exhaust system 19

Clutch 20

Gearbox 21

Gearchange linkage 22

Gearbox operation diagram 23

Front wheel drive 24

Front suspension 25

Rear suspension 26

Steering 27

Braking system 28

Braking system operation diagram 29

Wiring diagram 30

Injection system wiring diagram (GM) 31

Wiring diagram for engine 2111 management system, multipoint fuel injection to meet EURO-2 emission standards (ECM MP7.0H), designed for vehicles VAZ-21102, 2111, 21122 .32

Wiring diagram for engine 2112 management system, sequential fuel injection to meet EURO-2 emission standards (ecm m1.5.4n and January-5.1), designed for vehicles VAZ-21103, 21113, 2112 33

Wiring diagram for engine 2111 management system, sequential fuel injection, to meet EURO-3 emission standards (ECM MP7.0H), designed for vehicles VAZ-21102, 2111,21122 .34

Wiring diagram for engine 2112 management system, sequential fuel injection, to meet EURO-3 emission standards (ECM MP7.0H), designed for vehicles VAZ-21103, 2113, 2112 35

Alternator 36

Starter motor 37

Breakerless ignition system 38

Headlight unit 39

Windscreen wiper 40

Bodywork 41

Bodywork trim and seals 42

Seats 43

Body mechanisms 44

Interior heating and ventilation 45

Trang 3

VAZ-2110, VAZ-21102, VAZ-21103 layout

Specification

VAZ-2110 VAZ-21102 VAZ-21103

Number of seats 5

Payload , kg 475

Kerb weight, kg 1010 1020 .1035

Engine 2110 2111 2112

Maximum speed, km/h 165 167 185

Acceleration time from 0 to 100 km/h through gear shifting on GVW vehicle 14 14 12.5 Dimensions, mm: - overall length 4265

- overall width 1680

- overall height 1420

Wheelbase, mm 2492

Front wheel track, mm 1400

Rear wheel track, mm 1370

1 Headlight unit

2 Cold air intake

3 Engine

4 Air cleaner

5 Steering

6 Fluid reservoir for brake hydraulic system

7 Door mirror

8 Interior rearview mirror

9 Inboard rear light

10 Boot lid

11 Rear seat

12 Outboard rear light

13 Main silencer

14 Spare wheel

15 Coil spring / rear suspension shock absorber

16 Rear brakes

17 Rear axle beam

18 Fuel tank

19 Intermediate silencer

20 Front seat

21 Instrument panel

22 Direction indicator side repeater light

23 Cooling system expansion tank

24 Front brakes

25 Front suspension strut

26 Windscreen washer fluid reservoir

27 Battery

28 Towing eye

29 Front bumper

30 Number plate

31 Radiator grille

3

Trang 4

VAZ-2111 layout

Specification

Number of seats 5

Payload, kg 500

Kerb weight, kg 1040

Engine 2110

Maximum speed, km/h 165

Acceleration time from 0 to 100 km/h through gear shifting on GVW vehicle, sec 14

Dimensions, mm: Overall length 4265

Overall width 1680

Overall height 1460

Wheelbase, mm 2492

Front wheel track, mm 1400

Rear wheel track, mm 1370

1 Headlight unit

2 Air cleaner

3 Engine

4 Plegnum

5 Tailgate washer fluid reservoir

6 Fluid reservoir for brake hydraulic system

7 Cooling system expansion tank

8 Door mirror

9 Instrument panel

10 Steering wheel

11 Interior rearview mirror

12 Sunvisor

13 Roof rack rail

14 Rear seat

15 Tailgate

16 Rear light unit

17 Spare wheel

18 Main silencer

19 Coil spring / rear suspension shock absorber

20 Rear brakes

21 Fuel tank

22 Front seat

23 Intermediate silencer

24 Direction indicator side repeater light

25 Front suspension strut

26 Front brakes

27 Gearbox

28 Windscreen / headlight washer fluid reservoir

29 Battery

4

Trang 5

VAZ-2112 layout

Specification

Number of seats 5

Payload, kg 475

Kerb weight, kg 1010

Engine 2112

Maximum speed, km/h 185

Acceleration time from 0 to 100 km/h through gear shifting on GVW vehicle, sec 12.5 Dimensions, mm: overall length .4170

overall width 1680

overall height 1435

Wheelbase, mm 2492

Front wheel track, mm 1400

Rear wheel track, mm 1370

1 Headlight unit

2 Canister

3 Engine

4 Air cleaner

5 Tailgate washer fluid reservoir

6 Fluid reservoir for brake hydraulic system

7 Cooling system expansion tank

8 Door mirror

9 Instrument panel

10 Steering wheel

11 Interior rearview mirror

12 Sunvisor 1á Sunroof

14 Rear seat 15.Tailgate spoiler

16 Rear light unit

17 Spare wheel

18 Main silencer

19 Coil spring / rear suspension shock absorber

20 Rear brakes

21 Fuel tank

22 Front seat

23 Intermediate silencer

24 Gearchange lever

25 Direction indicator side repeater light

26 Catalytic converter

27 Front suspension strut

28 Front brakes

29 Gearbox

30 Windscreen / headlight washer fluid reservoir

Trang 6

Instruments and controls

1 Exterior light switch

2 Front foglight switch

3 Instrument cluster

4 Foglight switch and warning lamp

5 Heated rear window switch and warning lamp

6 Instrument lighting switch (rheostat)

7 Immobilizer warning sender

8 Wiper / washer stalk switch

9 Centre facia ventilation nozzles

10 Air recirculation switch

11 Heater flap control lever

12 A/C switch

13 Temperature control knob

14 Fan control knob

15 Hazard flasher warning switch

16 Headlight wiper / washer switch

17 Side window demister nozzle

18 Driver’s / passenger’s side facia ventilation nozzles

19 Glovebox lid

20 Glovebox lid pushlock

21 Clock (digital or normal type) or trip computer as an option

22 On-board control system display cluster

23 Cover, radio/cassette player aperture

34 Steering column tilt adjuster lever

35 Bonnet release handle

36 Horn

37 Fusebox cover

38 Boot lid (tailgate) release knob

39 Fusebox lock button

40 Headlight hydraulic adjuster

41 Turn indicator and main / dipped beam stalk switch

42 Coolant temperature gauge

43 Tachometer

44 Left turn warning light

45 Right turn warning light

46 Speedometer

47 Odometer

48 Low fuel / fuel reserve warning light

49 Fuel gauge

50 Main beam warning light

51 Hazard flashers warning light

52 Braking system failure warning light

53 Trip recorder reset knob

54 Trip recorder

55 CHECK ENGINE light

56 Battery charge warning light

57 Handbrake ‘on’ warning light

58 Oil pressure warning light

59 Extra

60 Sidelights ’on’ warning light

61 Front left-hand door open LED

62 Front right-hand door open LED

63 Bulb failure LED

64 Brake pad wear LED

65 Driver’s seat belt reminder LED

66 Rear right-hand door open LED

67 Rear left-hand door open LED

68 Coolant level LED

69 Washer fluid level LED

70 Engine oil level LED

71 Electric mirror control unit

72 Selector position LEDs

73 Selector switch

74 Electric mirror adjustment pushbutton switch

75 Electric window control unit

76 Electric window pushbutton, front left

77 Electric window pushbutton, front right

78 Electric window pushbutton, rear left

79 Electric window pushbutton, rear right

80 Front seat heating control unit

81 Seat heating LEDs

82 Right-hand seat heating switch

83 Left-hand seat heating switch

6

Trang 7

1 1st main bearing cap

11 Timing belt front cover

12 Camshaft oil seal

13 Camshaft drivebelt

14 Timing belt rear cover

15 Camshaft bearing housing

16 Valve cover

17 Camshaft

18 Oil separator screen, crankcase ventilation

19 Oil separator cover

20 Camshaft bearing housing, rear

21.* Ignition distributor*

22 Engine ancillary attachments

23 Water jacket outlet manifold

33 Rear mounting bracket

34 Rear mounting flexible unit stop

35 Engine rear mounting flexible unit

36 Bracket, left-hand mounting

37 Lower stop, flexible unit

38 Engine left-hand mounting flexible unit

39 Bracket, left-hand chassis arm

40 Upper stop, flexible unit

41 Flexible unit securing nut

42 Bracket, right-hand mounting

43 Spacer washer

44 Flexible unit, right-hand mounting

45 Bracket, right-hand chassis arm

‡ Fuel pump drive eccentric

* Not fitted to 2110 engines 7

*

Trang 8

Rated power at crankshaft speed of 5600 RPM as

per GOST 14846 (net) and ISO 1585-82, kW 68

11 Camshaft oil seal

12 Ftont timing cover

13 Rear timing cover

14 Camshaft bearing housing

31 Arm with rubber/metal units

32 Bracket, cylinder block

33 Power unit

34 Left-hand mounting bracket

35 Bottom stop, flexible unit

36 Flexible unit, engine left-hand mounting

37 Bracket, left-hand chassis arm

38 Top stop, flexible unit

39 Retaining nut, flexible unit

40 Right-hand mounting bracket

41 Spacer washer

42 Flexible unit, right-hand mounting

43 Bracket, right-hand chassis arm

44 Bracket, cylinder block

45 Arm with rubber/metal units

46 Body bracket

8

Trang 9

Crank mechanism

1 Big-end cap

2 Connecting rod

3 Retaining bolt, big end cap

4 Bush, small end

5 Circlip, gudgeon pin

6 Thermoregulator plate

7 Piston, 8-valve engine

8 Oil ring

9 Bottom compression ring

10 Top compression ring

11 Expander spring

12 Gudgeon pin

13 Big-end bearing shell

14 Piston, 16-valve engine

15 Thrust half-rings, centre main bearing

16 Main bearing- to -big-end bearing oil galleries

17 Main bearing shells

18 Crankshaft rear oil seal retainer

19 Crankshaft rear oil seal

20 Scale in clutch bellhousing window

21 Nut, flywheel retaining bolt

22 Dowel, clutch

23 Starter ring gear

24 Flywheel

25 Crankshaft

26 Crankshaft oil gallery plug

27 Crankshaft front oil seal(pressed onto oil pump cover)

28 Crankshaft sprocket

29 Alternator drive pulley

A No I and IY cylinder piston TDC mark

B Piston class mark according to gudgeon pin hole

C Piston class mark according to outer diameter

D Piston oversize mark

E Locating arrow

F No I and IY piston TDC mark (notch in flywheel)

G No I and IY piston TDC mark on ring gear

I Timing marks

II Marks on crankshaft main bearing caps

(bearings numbered from engine front onwards)

9

Trang 10

2110 timing gear

1 Crankshaft sprocket to drive camshaft

2 Camshaft timing belt

3 Coolant pump pulley

4 Timing belt tensioner

5 Camshaft sprocket

6 Camshaft bearing front housing

7 Camshaft bearing rear housing

8 Camshaft

9 Valve collets

10 Top valve spring seat

11 Outer valve spring

12 Inner valve spring

13 Bottom valve spring seat

14 Inlet valve

15 Guide, inlet valve

16 Guide, outlet valve

A TDC mark on crankshaft sprocket

B Alignment mark on oil pump cover

C Pointer (lug) on rear timing cover

D Timing mark on camshaft sprocket

E Camshaft eccentric, fuel pump drive

I Checking the timing belt tension

II Cylinder head bolt tightening sequence III Sequence to tighten camshaft bearing housing securing nuts

10

Trang 11

2112 timing gear

1 Crankshaft sprocket, camshaft drive

2 Camshaft timing belt

3 Coolant pump pulley

4 Tension pulley

5 Ehxaust camshaft sprocket

6 Rear timing cover

7 Input camshaft sprocket

8 Disc, cam phaser

9 Guide roller

10 Output camshaft

11 Valve cover

12 Input camshaft13.Tappet

14 Piston

15 Ball

16 Plunger guide

17 Plunger

18 Valve spring guide

19 Camshaft bearing housing

20 Hydraulic valve lifter assy

A TDC mark on crankshaft sprocket

B Alignment mark on oil pump cover

C Notch in rear timing cover

D Timing mark on exhaust camshaft pulley

E Timing mark on input camshaft pulley

F Notch in rear timing cover

G Original ring of input camshaft

H Oilway to hydraulic tappet

I Cylinder head bolt tightening sequence

II Hydraulic valve lifter assy

11

Trang 12

Engine lubrication system

1 Oilway in cylinder head

2 Oil gallery in cylinder head

3 Camshaft

4 Pipe to draw crankcase emission to the side of air cleaner

5 Oil filler neck cap

6 Pipe to draw crankcase emission on carburettor / throttle body

7 Oilway to camshaft bearing

8 Oil pressure warning light switch

9 Sealing ring

10 Valve spring

11 Relief valve

12 Oil pump housing

13 Oil pump cover

14 Oil pick-up pipe

15 Oil pump - to - oil filter oilway

16 Oil filter - to - main oil gallery oilway

22 Main bearing - to - big end bearing oilway

23 Oilway to main bearing

24 Main oil gallery

25 Oilway in cylinder block to cylinder head

26 Inlet pipe

27 Throttle valve plate

28 Carburettor

29 Air cleaner

30 Crankcase ventilation hose to air cleaner

31 Hose to draw crankcase emission on carburettor / throttle body

32 Oil separator strainer gause

33 Ventilation hose

34 Oil level dipstick

12

Trang 13

Engine cooling system

1 Expansion tank cap

2 Coolant level sender

3 Expansion tank

4 Radiator - to - expansion tank hose

5 Cylinder head outlet manifold

6 Radiator outlet hose

7 Radiator inlet hose

8 Cooling fan motor thermoswitch

9 Left-hand fluid cooler

10 Cooling fan motor

11 Cooling fan

12 Fan cowl

13 Inlet elbow (from radiator)

14 Main thermostat valve

15 Thermostat by-pass valve

16 Thermostat housing

17 Inlet pipe (from engine)

18 Solid heat sensitive filling

24 Radiator cooling pipes

25 Radiator cooling plates

26 Right-hand fluid cooler

27 Drain tap

28 Coolant pump shaft bearing

29 Coolant pump sprocket

30 Coolant pump shaft

31 Oil seal

32 Coolant pump impeller

33 Oil seal thrust ring

34 Coolant pump housing

35 Coolant pump

36 Timing belt

37 Cap exhaust valve

38 Cap inlet valve

39 Cap valve housing

40 Coolant pump intake pipe

41 Coolant supply hose to carburettor choke pull-down

42 Coolant supply hose to throttle body heating

43 Coolant return hose from carburettor

44 Coolant supply hose to heater

45 Coolant feed hose from heater

46 Coolant return hose to expansion tank

47 Coolant temperature gauge sender (used in electronic ignition system)

48 Thermostat

49 Heater radiator discharge hose

I Thermostat operation diagram:

A - coolant temperature over 102°C;

B - coolant temperature within 87 to 102°C;

C - coolant temperature below 87°C.

13

Trang 14

Injection system diagram

1 Air cleaner

2 Mass airflow meter (MAF sensor)

3 Diagnostic plug

4 CHECK ENGINE light

5 Idle speed adjuster

6 Throttle position sensor

14 Electronic control unit

15 Cooling fan relay

16 Cooling electric fan

31 Coolant temperature sender

32 Canister and electromagnetic purge valve

Trang 15

Injection system

1 Air pipe

2 Air cleaner housing

3 Air cleaner cover

4 Fuel rail

5 Fuel injector

6 Fuel return pipe

7 Fuel supply pipe

8 Fuel pressure regulator

9 Filter element

10 Airflow meter

11 Fuel pump and fuel level sender

12 Intake pipe hose (connected to throttle body)

13 Fuel return line

14 Fuel supply line

15 Crankcase emission inlet hose (from cylinder head cover)

16 Fuel tank

17 Injector wiring harness

18 Coolant temperature sensor

19 Throttle body

20 Fuel filter

21 Throttle valve control cable

22 Hose to draw crankcase emission at idle

23 Throttle position sensor

24 Idle speed adjuster

25 Vacuum hose to fuel pressure regulator

26 Plegnum

27 Cap, pressure gauge connector

28 Crankshaft position sensor

29 Fuel pressure regulator valve

30 Fuel pressure regulator diaphragm

31 Mounting bracket

32 Intake pipe

33 Suppor bracket

34 Fluid discharge hose, throttle body

35 Fluid feed hose, throttle body heating

36 Fuel evap hose, canister

37 Inlet valve

A Air suction to plegnum

B Fuel return to fuel tank

C Fuel supply from fuel rail

15

Trang 16

5 Fuel pump thermal insulating spacer

6 Gasket, thermal insulating spacer

7 Fuel pump gasket

8 Termoregulator

9 Air cleaner body

10 Air cleaner cover

Trang 17

1 Part throttle heater

2 Primary throttle

3 Crankcase emission pipe

4 Accelerator pump operating lever

5 Accelerator pump rocker cam

6 Diaphragm

7 Part throttle enrichment fuel jet

8 Carburettor body

9 Part throttle enrichment diaphragm

10 Electromagnetic shut-off valve

11 Idling fuel jet

12 Carburettor top cover

13 Primary barrel main air jet

14 Choke plate

15 Accelerator pump nozzle and fuel delivery valve

16 Pull-down diaphragm

17 Throttle stop screw

18 Vacuum pipe to ignition distributor vacuum control unit

19 Idle mixture adjustment screw

20 Throttle operating lever

21 Cam, throttle valve control

22 Fluid barrel

23 Pull-down diaphragm pushrod

24 Pull-down unit cover

25 Bi-metal coil

26 Cam

27 Cover, semi-automatic pull-down unit

28 Closed throttle switch lead (overrun)

29 Choke lever

30 Main air jet, secondary barrel

31 Emulsion tube

32 Primary main fuel atomizer

33 Fuel supply pipe

34 Return to fuel tank

35 Fuel filterá6 Float needle valve

37 Secondary throttle plate

38 Main fuel atomizer, secondary barrel

39 Secondary throttle adjustment screw

40 Secondary throttle arm

41 Choke pull-down gap adjustment screw

42 Primary throttle opening adjustment screw

43 Secondary throttle operating lever

44 Float

17

Trang 18

Carburettor operation diagram

1 Pull-down diaphragm

2 Pushrod

3 Electromagnetic cut-off valve

4 Idling fuel jet

5 Main air jet, primary barrel

6 Idling air jet

7 Choke valve plate

8 Main fuel jet, primary barrel

9 Acceleration pump nozzles

10 Main fuel atomizer, secondary barrel

11 Econostat injection tube, full throttle enrichment

12 Main air jet, secondary barrel

13 Fuel correction jet, secondary barrel

14 Carburettor top cover

15 Needle valve

16 Jet, fuel return to tank

17 Return line to fuel tank

18 Fuel filter

19 Fuel supply pipe

20 Diaphragm, part throttle enrichment

21 Fuel jet, part throttle enrichment

22 Ball valve, part throttle enrichment

23 Float

24 Fuel jet and tube, full throttle enrichment

25 Fuel correction jet and tube, secondary barrel

26 Emulsion tube, secondary barrel

27 Main fuel atomizer, secondary barrel

28 Carburettor body

29 Secondary throttle plate

30 Primary throttle plate

31 Idle mixture adjustment screw

32 Part throttle channel heater

33 Crankcase breather

34 Vacuum pipe to ignition distributor vacuum control

35 Main fuel jet, primary barrel

36 Emulsion tube, primary barrel

37 Accelerator pump, ball valve

38 Accelerator pump rocker arm

39 Accelerator pump diaphragm

40 Accelerator pump operating lever

41 Bi-metal coil

42 Arm, bi-metal coil

43 Choke valve operating rod

44 Cam

45 Adjustment screw

46 Cam, throttle operating arm

47 Throttle valve lever, primary barrel

48 Arm, stop

49 Throttle valve adjustment screw

50 Throttle valve control rod51.Throttle operating arm

52 Choke lever

a Idling air passage

b Float chamber balance orifice

c Air passage, part throttle enrichment

d Fuel passage, part throttle enrichment

e Outlet correcting ports, secondary barrel

f Air passage, pull-down unit

g Idling air passage orifice

h Correcting port, primary barrel

i Idling emulsion passage

I Choke linkage

II Secondary throttle linkage

18

Trang 19

Exhaust system

1 Exhaust manifold, 8 - valve engine

2 Bracket, front exhaust pipe

11 Intermediate silencer housing

12 Exhaust perforated pipe

13 Baffle plate

14 Intake perforated pipe

15 Front exhaust pipe

16 Oxygen sensor

17 Nut locking plate

18 Flange, exhaust downpipe

19 Joint sealing ring

20 Flange, intermediate silencer pipe (or catalytic converter)

21 Suspension rings

22 Left-hand perforated pipe

23 Front perforated pipe

24 Centre baffle plate

25 Rear perforated pipe

26 Main silencer housing

27 Rear baffle plate

28 Right-hand perforated pipe

29 Front baffle plate

I Exhaust system, 8 - valve engine

II Exhaust system, 16 - valve engine

19

Trang 20

1 Clutch bellhousing

2 Clutch release bearing

3 Bearing bush, clutch release fork pivot

4 Clutch release fork

5 Diaphragm spring

6 Clutch disc

7 Flywheel

8 Pressure plate

9 Scale to check ignition timing

10 Clutch - to - flywheel securing bolt

11 Clutch cover

12 Diaphragm spring fulcrum ring

13 Guide sleeve, clutch release bearing spring

14 Gearbox input shaft oil seal

15 Input shaft bearing

16 Input shaft

17 Sleeve, clutch release fork pivot

18 Clutch release fork boot

19 Adjustment nut

20 Cable protective boot

21 Outer cable end, bottom

22 Outer cable

23 Outer cable end, top

24 Cable

25 Clutch pedal bracket

26 Clutch pedal shaft

27 Pedal

28 Clutch pedal spring

29 Clutch release fork / bearing spring

30 Clutch release bearing assy

31 Clutch cover - to - pressure plate connection plate

32 Damper spring

33 Clutch disc hub

34 Rivet / damper tip

20

Trang 21

6 Front left-hand roadwheel drive

7 Output shaft 1st driven gear

8 1st, 2nd speed and reverse gear synchro sleeve

9 Output shaft 2nd speed driven gear

10 Output shaft 3rd speed driven gear

11 3rd and 4th synchro sleeve hub

12 Output shaft 4th driven gear

13 Thrust washer

14 Output shaft ball bearing

15 Output shaft 5th speed driven gear

16 5th synchro sleeve hub17.Thrust washer

18 Output shaft

19 Gearbox housing end cover

20 Input shaft 5th speed driving gear

21 Input shaft

22 Input shaft ball bearing

23 3rd / 4th synchro baulk ring

24 3rd / 4th synchro sleeve

25 Detent ball

26 Interlock plungers

27 Input shaft roller bearing

28 Clutch release arm

29 Breather

30 Clutch release fork

31 Clutch release fork shaft sleeve

32 Clutch housing

33 Clutch release bearing

34 Output shaft roller bearing

41 Speedometer driven gear

42 Front right-hand roadwheel drive

43 Boot, gearshift linkage joint 21

Trang 22

Gearchange linkage

1 Gearchange lever grip

2 Gearchange lever

3 Gearchange lever shaft

4 Gear lever shaft bushes

5 Spacer

6 Gaiter

7 Clamping plate

8 Stop, gearchange lever shaft

9 Circlip, ball socket

10 Cap, ball socket

11 Ball socket, gearchange lever

12 Spherical finger, gearchange lever

13, Spring, gearchange lever

14 Buffer, gearchange lever

15 Retainer, ball socket

16 Restrainer plate, ball socket retainer

17 Ball socket retainer - to - body floor securing bolt

18 Reverse locking bracket

19 Reverse locking bracket strap

20 Torque rod

21 Gearbox control rod

22 Clamp, gearbox control rod

23 Joint end

24 Joint sleeve

25 Joint shaft

26 Joint housing, gearbox control rod

27 Joint retaining taper screw

36 1st / 2nd gear selector fork rod

37 3rd / 4th gear selector fork rod

38 5th gear selector fork rod

39 Lock clip guide pivot

40 Reverse relay lever

41 Reverse selector fork

42 Relay shaft

43 Gear selector mechanism housing

44 Torque rod securing bracket

45 Torque rod joint eye

46 Torque rod joint damper

47 Torque rod shaft

48 Torque rod end

49 Torque rod clamp

I Reverse gear selection

II 1st - 2nd gear line selection III Torque rod securing bracket, option

IV Gearchange lever position with reverse gear engaged

22

Trang 23

Gearbox operation diagram

1 Gearbox housing end cover

2 5th speed driving gear

8 3rd speed driving gear

9 2nd speed driving gear

10 Reverse driving gear

11 1st speed driving gear

12 Clutch bellhousing

13 Gearbox input shaft

14 Axle drive gear

28 Reversing light switch

29 Reverse idler gear

30 Reverse idler gear shaft

31 Shim

32 1st speed driven gear

33 1st, 2nd speed and reverse synchro sleeve

34 2nd speed driven gear

35 3rd speed driven gear

36 3rd / 4th synchro baulk ring

37 3rd / 4th synchro sleeve hub

38 3rd / 4th synchro sleeve

39 4th speed driven gear

40 5th speed driven gear

IV Completed angular speed trimming

for gear 39 and shaft 15

V 4th gear complete engagement

23

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