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A comparative study of CuOTiO2SnO2, CuOTiO2 and CuSnO2 catalysts for lowtemperature CO oxidation

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Journal of Natural Gas Chemistry 182009 –catalysts for low-temperature CO oxidation Kairong Li, Yaojie Wang, Shurong Wang∗, Baolin Zhu, Department of Chemistry, Nankai University, Tianji

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Journal of Natural Gas Chemistry 18(2009) –

catalysts for low-temperature CO oxidation

Kairong Li, Yaojie Wang, Shurong Wang∗, Baolin Zhu,

Department of Chemistry, Nankai University, Tianjin 300071, China

[ Received April 22, 2009; Revised May 11, 2009; Available online November 22, 2009 ]

Abstract

Nanometer SnO2 particles were synthesized by sol-gel dialytic processes and used as a support to prepare CuO supported catalysts via a deposition-precipitation method The samples were characterized by means of TG-DTA, XRD, H2-TPR and XPS The loading of CuO in the CuO/TiO2-SnO2 catalysts markedly influenced the catalytic activity, and the optimum CuO loading was 8 wt.% (T100 = 80◦C) The CuO/TiO2-SnO2catalysts exhibited much higher catalytic activity than the CuO/TiO2and CuO/SnO2catalysts H2-TPR result indicated that

a large amount of CuO formed the active site for CO oxidation in 8 wt.% CuO/TiO2-SnO2catalyst

Key words

sol-gel dialytic processes; CuO/TiO2-SnO2catalyst; low-temperature CO oxidation

1 Introduction

Carbon monoxide, emitted from automated vehicles,

air-craft, natural gas emission, industrial wastage, sewage

leak-ing, mines, etc, is one of the most common and dangerous

pollutants present in the environment Catalytic oxidation is

an efficient way to convert CO to CO2 at low-temperature

Many precious metal supported catalysts, such as Au/TiO2,

Au/Fe2O3, Au/CeO2, Pt/SnO2, Pd/CeO2, Ir/TiO2, have been

demonstrated to be very efficient for low-temperature CO

ox-idation [1−5] However, due to the high cost and the scarcity

of precious metal, attention has been given to search

alterna-tive catalysts, especially for copper oxide [6]

Tin dioxide is one of the most widely applied

materi-als in solid-state gas sensor devices detecting toxic and

com-bustible gases in air [7] Moreover, tin dioxide as CO

ox-idation catalyst has attracted particular attention in the past

[8] The preparation of nanometer SnO2powders has been

widely studied, and different methods have been proposed to

synthesize pure or doped SnO2 At present, the main methods

used for preparing nanometer SnO2 powders are the sol-gel

method, the alkoxide method, and the hydrothermal method

The sol-gel method is one of the best methods used to prepare

nanometer powders However, this method has two

restric-tions, one is time-consuming, generally 15−30 days, the other

is the difficulty in removing Cl−

In this paper, tin (IV) chloride and alcohol were used as the start materials Ammonia gas as catalyst for forming a colloidal solution and as agent for removing Cl−, was intro-duced to the dialytic processes to improve and accelerate the formation of gels It took about 18 h to form SnO2wet-gels, which did not need washing CuO/TiO2-SnO2catalysts were prepared via a deposition-precipitation method and their cat-alytic activities in CO oxidation were studied The catcat-alytic activity of CuO supported on TiO2-SnO2was compared with that of CuO supported on TiO2 or SnO2 The samples were characterized by means of TG-DTA, XRD, H2-TPR and XPS

2 Experimental

2.1 Catalyst preparation

Nanometer tin dioxide particles were prepared by sol-gel dialytic processes SnCl4(A R.) was mixed with anhydrous alcohol (A R.) to obtain SnCl4 alcohol solution The pre-cursor Sn(OC2H5)4colloidal solution was prepared by adding ammonia gas to SnCl4alcohol solution at 0◦C under vigorous

∗ Corresponding author Tel: +86-22-23505896; Fax: +86-22-23502458; E-mail: shrwang@nankai.edu.cn (S R Wang)

This work was supported by the National Natural Science Foundation of China (20771061 and 20871071), the 973 Program (2005CB623607) and Science and Technology Commission Foundation of Tianjin (08JCYBJC00100 and 09JCYBJC03600)

Copyright©2009, Dalian Institute of Chemical Physics, Chinese Academy of Sciences All rights reserved.

doi:10.1016/S1003-9953(08)60144-9

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2 Kairong Li et al./ Journal of Natural Gas Chemistry Vol 18 No 4 2009

stirring After white precipitation filtered, colloidal solution

was inputted a dialytic membrane, and then put in the distilled

water When no Cl− was examined by 0.1 mol/L AgNO3

aqueous solution, and the pH of dialysate was 7, the wet-gels

formed in the process of dialysis were dried at 80◦C for 24 h

Based on the result of TG-DTA analyses, the dried samples

were calcined at 400◦C in air for 3 h

TiO2/SnO2nano-composite was prepared by

deposition-precipitation method with nominal 50 wt.% TiO2contents A

suitable amount of SnO2 powders were dispersed in alcohol

solution, and the slurry was constantly stirred for 2 h Then the

Ti(OBu)4alcohol solution was added drop-wise to the above

resulting slurry The mixture was stirred for another 30 min

The samples were dried at 80◦C in water bath, and then dried

in oven at 80◦C for 1 h The as-made material was calcined

at 400◦C in air for 3 h TiO2 nanopowders were prepared

by hydrolyzation-precipitation from Ti(OBu)4 alcohol

solu-tion, and the preparation procedure was similar to that of the

preparation of the TiO2/SnO2samples

CuO/SnO2, CuO/TiO2 and CuO/TiO2-SnO2 catalysts

were prepared by a deposition-precipitation method Under

vigorous stirring, a suitable amount of SnO2, TiO2or TiO2

-SnO2powders were dispersed in Cu(NO3)2solution, and the

slurry was constantly stirred for 1 h 0.25 mol/L Na2CO3

so-lution was added drop-wise to the above slurry under vigorous

stirring until the pH was 10 The mixture was stirred for

an-other an hour, then filtered and washed with distilled water

The samples were dried at 80◦C in air in an oven, followed

by calcination at 400◦C in air for 3 h

2.2 Measurement of catalytic activity

Catalytic activity tests were performed in a continuous

flow fixed bed microreactor, using 100 mg catalyst powder A

stainless steel tube with an inner diameter of 8 mm was

cho-sen as the reactor tube The reaction gas mixture consisting

of 1 vol.% CO balanced by air passed through the catalyst bed

at a total flow rate of 33.4 ml/min A typical weight hourly

space velocity (WHSV) was 20040 ml·h−1

·g−1 After 30 min under reaction conditions, the effluent gases were analyzed

online by GC-508A gas chromatography equipped with a

ther-mal conductivity detector (TCD) and a TDX 01 column The

activity was expressed by the degree of CO conversion

2.3 Catalyst characterization

Thermogravimetry and differential thermal analyses

(TG-DTA) were performed by ZRY-2P thermal analyzer at a linear

heating rate of 10◦C/min α-Al2O3was used as reference

X-ray diffraction (XRD) analyses were performed on

D/MAX-RAX diffractometer operating at 40 kV and 100 mA, using

Cu Kαradiation (scanning range 2θ: 20o– 75o) X-ray

pho-toelectron spectroscopy (XPS) measurements were performed

with a Perkin-Elmer PHI 5600 spectrophotometer with the

Mg Kα radiation The operating conditions were kept

con-stant at 187.85 eV and 250.0 W In order to subtract the

sur-face charging effect, the C 1s peak has been fixed, in

agree-ment with the literature, at a binding energy of 284.6 eV The reduction properties of CuO supported catalysts were mea-sured by means of temperature-programmed reduction (TPR) techniques under a mixture of 5% H2in N2 100 mg catalyst was placed in a quartz reactor which was connected to a con-ventional TPR apparatus, and the heating rate is 10◦C/min

3 Results and discussion

3.1 Catalyst characterization

Figure 1 shows thermogravimetry and differential ther-mal analyses (TG-DTA) curves of as-prepared SnO2dried at

80◦C The TG curve can be divided into three stages The first stage is from room temperature to 97◦C The weight loss is about 3%, which is caused by dehydration and evap-oration of alcohol existing in the gel The second stage is from 97 to 257◦C The weight loss is about 3.1%, which is attributed to the removal of the strongly bound water or the surface hydroxyl groups in the gel The third stage is 257 to

377◦C The weight loss is about 3.5%, which results from the decomposition of the remained ammonium chlorate The existence of a small amount of water, alcohol and ammonium chlorate in samples is a normal phenomenon, and they can be removed by heating to above 377◦C In the DTA curve, the broad weak endothermic peak at 97◦C comes from desorption

of water and alcohol Between 257 and 377◦C, a small en-dothermic peak is observed due to the removal of the strongly bound water or the surface hydroxyl groups The endother-mic peak centered at 340◦C is assigned to the decomposition

of the remained ammonium chlorate No any exothermal peak exists in the range of room temperature to 800◦C, which indi-cates that there is no phase transformation in this temperature range From the result of the above TG-DTA, therefore, the as-prepared SnO2was calcined at 400◦C in air for 3 h for the subsequent use

Figure 1 TG-DTA curves of the as-prepared SnO2 dried at 80 ◦ C

Figure 2 shows the X-ray patterns of nanosized SnO2, TiO2and TiO2-SnO2calcined at 400◦C Compared to JCPDS standard pattern, these XRD results indicate that SnO in both

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Journal of Natural Gas Chemistry Vol 18 No 4 2009 3

pure SnO2and TiO2-SnO2samples is tetragonal rutile

struc-ture, and TiO2 in pure TiO2 and TiO2-SnO2 samples is all

tetragonal anatase structure Average particle size of SnO2

powders in pure SnO2and TiO2/SnO2is 6.7 and 6.3 nm,

re-spectively, obtained by Scherrer’s equation from SnO2(101)

Average particle size of TiO2in pure TiO2and TiO2/SnO2,

calculated by Scherrer’s equation from TiO2(110), is 12.7 nm

and 12.4 nm, respectively

Figure 2 X-ray diffraction patterns of nanosized SnO2 (1), TiO 2 (2), and

TiO 2 -SnO 2 (3) calcined at 400 ◦ C for 3 h

Figure 3 XPS spectra of Sn3d (a), Ti2p (b) and Cu2p (c) region for 8 wt.%

CuO/TiO -SnO catalyst calcined at 400 ◦ C

Figure 3 presents the XPS spectra in the Sn 3d, Ti 2p and

Cu 2p region for 8 wt.% CuO/TiO2-SnO2 catalyst Two dis-tinguished Sn 3d peaks, centered at 486.5eV and 495.0 eV, re-spectively, can be observed and were attributed to Sn4+[9]

In Ti 2p spectrum, two shoulder peaks at 458.4 and 464.0 eV indicated the presence of Ti4+[10] The Cu 2p3 2binding en-ergy was 934.5 eV for the CuO/TiO2-SnO2catalyst, which is similar to that of pure CuO [11]

3.2 Catalytic performance

Figure 4 shows the activity of CuO/TiO2-SnO2catalysts with various CuO loadings in CO oxidation The loading of CuO in the CuO/TiO2-SnO2catalysts markedly influences the catalytic activity The optimum CuO loading is 8 wt.%, which has an appreciably high catalytic activity [the temperature of 100% CO conversation (T100) is 80◦C] When the CuO load-ing is below 8 wt.%, T100decreases with the increase of the CuO loading When the CuO loading is above 8 wt.%, T100 increases with the increased CuO loading This indicates that

a proper CuO loading is necessary to gain high activity for CuO catalysts

Figure 4 Influence of CuO loading on the activity of CuO/TiO2 -SnO 2 cata-lysts for CO oxidation

Figure 5 shows the CO oxidation activity of 8 wt.% CuO/SnO2, 8 wt.% CuO/TiO2 and 8 wt.% CuO/TiO2-SnO2 catalysts It can be seen that the 100% CO conversion over CuO/SnO2, CuO/TiO2 and CuO/TiO2-SnO2 catalysts takes place at 130, 110, and 80◦C, respectively This shows that the CuO/TiO2-SnO2 catalyst exhibits much higher catalytic activity in CO oxidation than CuO/SnO2and CuO/TiO2 cat-alysts We also measured the activity of the supports in CO oxidation TiO2 support displayed no catalytic activity be-low 310◦C T100 on SnO2 support was 300◦C However, the TiO2/SnO2support exhibited the higher catalytic activity than SnO2support, and T100decreased to 270◦C Compared

to the single oxides, the particle sizes of SnO2 and TiO2 in the TiO2/SnO2composite have no obvious difference It was suggested that the high catalytic activity of CuO/TiO2-SnO2 catalyst was related to the synergistic effect between Ti and

Sn in the TiO -SnO support

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4 Kairong Li et al./ Journal of Natural Gas Chemistry Vol 18 No 4 2009

Figure 5 Activity of CuO/SnO2 , CuO/TiO 2 and CuO/TiO 2 -SnO 2 catalysts

for CO oxidation

3.3 H 2 -TPR of CuO supported on dif ferent supports

H2-TPR has been extensively used to characterize the

re-ducibility of oxygen species in metal oxide containing

ma-terials To study the reduction ability of CuO supported

on different supports, we compare the H2-TPR profiles of

CuO/SnO2, CuO/TiO2, and CuO/TiO2-SnO2 catalysts

(Fig-ure 6) H2-TPR profile of the CuO/SnO2catalyst shows one

broad reduction peak centered at 227◦C (β) with two

shoul-der peaks at 217 and 258◦C (α and γ) There are two

reduc-tion peaks (α and γ) at around 209 and 258◦C, respectively,

in the H2-TPR profile of CuO/TiO2 catalyst H2-TPR

pro-file of CuO/TiO2-SnO2catalyst exhibits one sharp reduction

peak centered at 193◦C (α) and a strong broad shoulder peak

at 227◦C followed a very weak peak at around 258◦C It

is likely that the α peak results from the reduction of

well-dispersed CuO species on support [12], and the β peak is

as-signed to the reduction peak of the surface-capping oxygen

of SnO2, and the γ peak is ascribed to the reduction of larger

CuO species on the surface Due to the TiO2reduction is very

difficult at low temperature, there are no peaks related to the

reduction of TiO2 are observed during the TPR from 24 to

400◦C The strong broad β peaks in the H2-TPR profile of

the CuO/SnO2and CuO/TiO2-SnO2catalysts suggested that a

Figure 6 H2 -TPR profiles of 8 wt.% CuO/SnO 2 (1), 8 wt.% CuO/TiO 2 (2),

and 8 wt.% CuO/TiO 2 -SnO 2 (3)

significant amount of SnOxcan be reduced even at low tem-perature In the CuO/TiO2-SnO2catalyst, the intensity of α peak is stronger than that in the CuO/SnO2 and CuO/TiO2 catalysts, and α peak shifted to lower temperature, while the

γ peak becomes pretty weak The result indicates the amount

of well-dispersed CuO is large and the reduction temperature

of well-dispersed CuO is low in the CuO/TiO2-SnO2 cata-lyst, compared with those in the CuO/SnO2 and CuO/TiO2 catalysts The reduction of CuO depends strongly on the sort of support, and the interaction of SnO2and TiO2 might largely promote CuO well-dispersion on TiO2-SnO2support and make CuO more easily to be reduced Therefore, it is sug-gested that CuO species with high dispersion is the active site

of CO oxidation, and the improvement in catalytic activities is probably related to highly dispersion of CuO species [13,14]

4 Conclusions

The loading of CuO in the CuO/TiO2-SnO2 catalysts markedly influences the catalytic activity, and the opti-mum CuO loading is 8 wt.% CuO/TiO2-SnO2catalyst ex-hibits much higher catalytic activity for CO oxidation than CuO/SnO2and CuO/TiO2catalysts H2-TPR result shows that there is a large amount of CuO to form the active site for CO oxidation in CuO/TiO2-SnO2catalyst

Acknowledgements

We gratefully acknowledge the financial support from the National Natural Science Foundation of China (20771061 and 20871071), the 973 Program (2005CB623607) and Science and Technology Commission Foundation of Tianjin (08JCYBJC00100 and 09JCYBJC03600)

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