DỰ ÁN “XÂY DỰNG MÔ HÌNH NHÂN GIỐNG, NUÔI TRỒNG VÀ CHẾ BIẾN MỘT SỐ LOẠI NẤM ĂN- NẤM DƯỢC LIỆU THEO HƯỚNG CÔNG NGHIỆP TẠITỈNH THÁI BÌNH PROJECT ON “CONSTRUCTION OF INDUSTRIAL MULTIPLICATIO
Trang 1DỰ ÁN “XÂY DỰNG MÔ HÌNH NHÂN GIỐNG, NUÔI TRỒNG VÀ CHẾ BIẾN MỘT SỐ LOẠI NẤM ĂN- NẤM DƯỢC LIỆU THEO HƯỚNG CÔNG NGHIỆP TẠI
TỈNH THÁI BÌNH PROJECT ON “CONSTRUCTION OF INDUSTRIAL MULTIPLICATION, GROWING AND PROCESSING OF MUSHROOMS FOR FOODS AND MEDICINES
IN THAI BINH PROVINCE”
Table of Content
I Market Research
1 Current situation of mushroom production for foods and medicines in the world
2 Current situation of mushroom production in Vietnam
3 Current situation of mushroom production in Thai Binh province
II Objectives
1 General objectives
2 Concrete Objectives
3 Production process decision
III Selection of production technology
1 Summary of Mushroom multiplication procedures
2 Summary of Mushroom growth procedures
3 Summary of Mushroom processing and maintenance procedures
5 Technology of Preliminary treatment and processing mushroom
6 Organizing the market of consuming mushroom products
V Solutions for implementing the project
1 Solutions for investing the infrastructure
2 Solution for training the human resource
3 Solutions for production organization
4 Solutions for market and products consumption
5 Solutions for source of capital
6 Solution for technological procedure
Trang 2VI Effectiveness of the Project
C, D, E, and no toxin Some mushrooms for medicines such as Ganoderma lucidum,Poria cocos, Cordyceps sinensis, Dictyophora indusiata, Hericium erinaceus with somany biological substances to assist to prevent and cure some disease to humanbeings At present, countries arround the world pay more and more attentions toresearching, selecting to generate new mushrooms with high value and to applyingadvanced mushroom growing process to industrially produce high-class types ofmushrooms such as Pleurotus enringii, Flammulina velutipes, Hypsizigus marmoreus,Hypsizigus marmoreus, Agrocybe aegerita, Clitocybe maxima
2 Current situation of mushroom production in Vietnam:
- Vietnamese people has been aware of collecting natural mushrooms such asLentinula edodes, Auricularia spp for foods for thousand years Ganoderma lucidumwas consider as “Rare and Valuable product of the forest and land in the South” to beused as a precious medicine in the age of Hai Thuong Lan Ong- Le Huu Trac and LeQuy Don About 1,200 types of mushrooms for foods and medicines are determined inthe Mushroom system in Vietnam Such precious types of mushrooms as Ganodermalucidum, Trametes Versicolor, Hericium erinaceus, Poria cocos, Cordyceps sinensis,etc are distributed mostly in the South, Central and North of Vietnam High-classmushrooms and mushrooms for medicines are cultivated at present, namely Agaricusbisporus; Volvariella volvaceae; Pleurotus florida; Lentinula edodes; Auriculariapolytrycha; Ganoderma lucidum, etc Most of them have been researched andcultivated popularly in the country The regions favored with straws are suitable tocultivate Agaricus bisporus, Volvariella volvaceae, Pleurotus florida meanwhile theareas with plenty of sawdust and corncob are appropriate to growth Auricularia spp
Trang 3and Ganoderma lucidum with tens of thousands of tons of input materials to createthousands of tons of mushroom products for domestic demands and export.
- Total output of all types of mushrooms for foods and medicines in Vietnamcurrently reaches approximately 250,000 ton/ year The export turnover is about USD
60 million/ year Vietnamese people have been cultivating 6 types of popularmushrooms in localities:
+ Volvariella volvaceae is focused in the Southwest provinces of Vietnam (DongThap, Soc Trang, Tra Vinh, Can Tho, etc), making up 90% of the total output ofmushroom in the country
+ Auricularia spp is mainly found in the Southeast provinces of Vietnam (DongNai, Lam Dong, Binh Phuoc, etc), making up 70% of the total Auricularia spp in thecountry
+ Agaricus bisporus; Pleurotus spp and Lentinula edodes are mainly cultivated inthe Northern provinces with the annual output of about 10,00 tons
+ Many localities in the Southwest and Highland of Vietnam have been carried outprojects on cultivating and processing mushrooms And as the result, the development
of mushroom industry is feasible in both engineering and economic aspects
- However, a lot of high-class mushroom types and other common ones have notbeen sufficiently researched to be put into growth and production on a large scale inVietnam At present, they are put into mushroom breed group by Plant-BiotechnologyCenter – Agricultural Genetics Institute of Vietnam The Center has researchedsucessfully the technology procedures to industrially grow high-class mushrooms Atpresent, the demand on acquision on technology and science to generate the productswith high value is so urgent and necessary
3 Current situation of mushroom production in Thai Binh province:
- Thai Binh is a purely agricultural province, of which over 80% of thepopulation is peasants and farmers As a province established due to marine alluvionand rich land but unfavored natural resources to serve industrial development Inaddition, Thai Binh people are hard working Thai Binh launched a special program in1990s to change and to grow mushrooms in some sub-districts, communues, however,the Project was not successful due to economic and technical conditions as well asunsecured output market One household has bravely invested in some commercialmushrooms to serve the demands in the province since 2000, however, the activitiesare unsytematical with uncomprehensive use of technology and equipments, thereforethe effectiveness is not as high as being expected The mushroom cultivation bringshigh economic effectiveness, therefore getting rich from the occupation is possible
Trang 4- The materials to cultivate mushrooms are plentiful such as dustsaw, straws,baggase
- Plant-Biotechnology Center – Agricultural Genetics Institute of Vietnam is thetransfer technology hosting agency with experiences on successfull technologytransfer of mushroom cultivation to provinces and cities in the country
- To construct and to develop the cultivation of high-class mushroom andmushrooms for medicines in Thai Binh, it is necessary to settle synchronouslydemands of producers to contribute to promoting socio-economic development of the
locality, therefore, the implementation of the Project on “Construction of Industrial multiplication, growing and processing of mushrooms for foods and medicines in Thai Binh province” is so urgent.
Contribution to employment creation, development of mushroom growth
in farming sub-districts of Thai Binh province: As the agricultural area is
narrowed, creation of mushroom products is to serve domestic demands andexport In addition, it brings socio-economic benefits to mushroom producersand speeds up the development process of mushroom cultivation in Thai Binhprovince
Supply of mushroom products: with high quality to domestic and foreign
markets, abusing agricultural and forestry waste to be materials to producemushrooms, contributing ecological environmental protection
2) Concrete objects
Establishing one industrial production and processing model tomushrooms in Nam Viet Technical Trading Company Limited which isthe place specializing on industrially producing and processingmushrooms by applying high technology and mechanization
Training teams of staff, experts, technicians to thorough grasp mushroomcultivation, processing technology and consumption procedures forfoods and medicine
Trang 5 Construction of mushroom cultivation model in Nam Viet TechnicalTrading Company Limited and 10 farms in other sub-districts in ThaiBinh province Then, mutilating to other sub-districts to reach the output
of 500-600 tons of fresh mushrooms/ year
Construction of link among the mushroom producers, scientists andenterprises to develop mushroom growth, processing, and consumption
in domestic market, etc
Organizing training classes for peasants and farmers to participate intomushroom production and thousands turns of peasants and farmers tojoint mushroom cultivation and processing program underdecentralization model
3) Production process decision
Based on the market research and Project’s targets, Nam Viet TechnicalTrading Company Limited decides the production process to be uninterrupted
III Selection of production technology
Use of transferred and applied technologies
The technologies transferred by Plant-Biotechnology Centre – AgriculturalGenetics Institute of Vietnam include:
- Technology to produce some high-class mushrooms for foods and precious medicines: The technology owns optimal multiplication factor and time The time to
produce the mushroom types with high capacity, quality, in line with local productionconditions, low cost can be adjusted depending on production progress
Summary of Mushroom multiplication procedures:
Original
breed
Breedgrade1
Breedgrade2
Breedgrade3
Trang 6Summary of Mushroom growth procedures:
treatment
Cultivatingbreeds, cares
Harvest
- Maintenance technology: Ganoderma lucidum and Auricularia spp drying
preliminary treatment, packing technology to extend the maintain time of mushroomand secured safety and hygiene standards to cause no toxin to users
Summary of Mushroom processing and maintenance procedures:
Dried mushroom:
Drying in 2 periods: low temperature is used in the first period so that themushroom is dried gradually to reduce the water in the mushroom and keep theoriginal color of the mushroom at the same time, then increasing temperature to makethem dry The two drying periods must secure original color and quality of mushroomproducts
IV Project’s content:
1 Construction of Center for Industrial Multiplication, Growth, and Processing
Construction of mushroom cultivation house: 100 m2
Construction of the specialized house to grow mushroom industrially withcold equipments in the area of 500 m2 (Total area of 2,000 m3 in the coldhouse for grow high-class mushrooms)
Construction of warehouses to store materials to produce, cultivate breeds,and processing mushrooms in the area of 100m2
Fresh mushroom are
Trang 7 Construction of huts under the model of uninterrupted concentratedmushroom growth and cultivation for foods and medicines in the total area
of 5,000m2
- Properly and scientifically improving, installing power, electric system intoproduction chambers and areas to serve for mushroom production, growth andprocess work
- Construction of yards and pits to store materials and treat waste after harvest
to be fertilizer in the area of 800- 1,000m2
- Auxiliary works such as the Office, rest-rooms, toilets, etc
- 3-phase power system, water supply and drainage system
- Proper construction and arrangement of plan to secure green-cleaned and niceenvironment landscape
- Total plan area of the production site is 30,000 m2
2 Purchase, installation of equipments and facilities for mushroom production and processing on large scale, including
- System of coal-fired boiler with the capacity of 500kg steam /hour
- Mushroom packing line with the capacity of 700-800 mushroom bags / hour
- Sterile oven to produce mushroom bags with the capacity of 20m2 :2 each
- The mushroom cultivation house equipped with cooling plant in the area of:500m2 x 4m=2.000m3
- Cradles for growing mushrooms and mushroom bags: 100 sets
- Sterile cultivation cabinet: 2 each
- Material rollers: 1 each
- Lifter (1,5 ton): 1 each
- Mushroom breed storage cabinet 500 liter: 1 each
- Air-conditioners: 18.000BTU: 4 each
- Vacuum packing machine: 2 each
- Material grinder: 1 each
- Straw cutting machine: 300kg/hour: 1 each
- Industrial oven to dry mushroom: 200 kg /batch: 2 each
- Brick oven (to 10 farming models): 10 each
- Industrial oven to dry mushroom bags supplied by 10 farms: 10 each
- Generator with the capacity of 100 KVA: 1 each
- Other equipments: desks, stainless steel chairs, tanks, scales……
3 Training experts, technicians, and workers to acquire technology to grow, process and consump mushrooms
Trang 8- Training 8 qualified officers to acquire technology to grow, process and consume
mushrooms They are able to organize the management of mushroom growth,processing and self-accounting right after the Project ends
- Training 6 technicians on site to practice to produce mushrooms under thecommon and high-class mushrooms production and cultivation plan
- Training 4 technicians on site to carry out preliminary process and processingmushrooms, to apply fluently mushroom processing and production lines on largescale
- Training 20 workers on site to acquire mushroom growth and cultivation underthe decentralization and centralization models among local people
- Training and instructing mushroom cultivation technique under decentralizationmodel to organizations and individuals directly growing mushrooms
- Acquiring fresh mushroom cultivation, processing, maintenance technology onlarge scale and mushroom waste treatment technology into biological organicfertilizer
4 Setting up the model of applying, manufacturing kinds of edible mushroom and pharmaceutical mushroom under industrial trend:
Setting up the model of central production base:
+ With 5,000m2 area of tent for planting 6 common types of mushrooms underindustrial trend: Agaricus bisprus, Volvariella volvacea, Pleurotus florida,Auricularia politricha, Ganoderma lucidum, Agrocybe Sp with capacity of1,000 tons of raw materials/year
+ With 500 m2 area of industrial planting house equipped with cold devices forplanting edible mushrooms with great value such as: Flammulina velutipes,Pleurotus eringii, Hypsizigus mamo –reus, etc
+ Finishing technological procedures of planting mushroom on each kind ofprice available and suitable to every local region
+ Serving the task of training, visiting the mushroom production model topopularize the production at other local regions
Setting up the satellite mushroom planting model with 10 bases whose capacity
of 100 tons of raw material/base/year and thousands of m2 of plants to ultilizethe capacity of 500 tons of mushroom/year, closing the mushroom plantingcycle in 1 year
Trang 9+ Evaluating the economic effectiveness of mushroom production modelsepcifically Since then, taking it as foundation for building up and developingthe mushroom planting belt and popularizing it to other local regions.
+ Carrying out the transfer of science – technology to the farmers directly inorder to transfer the rural agricultural economic structure
Expanding the planting model of mushroom types to achive 3,000 tons ofmushroom commodities/year
5 Technology of Preliminary treatment and processing mushroom
- Installing the equipment of manufacturing industrial mushroom bag inserted withmushroom processing line
- The processed mushroom products include:
+ Canned mushroom, glass bottle equivalent to 20,000 bottles (with weight of
6 Organizing the market of consuming mushroom products
- With total output of 1,500 tons of fresh mushroom/year In which:
+ 1,300 tons of fresh mushroom are sold by farmers in the free market
+ 50 tons of salted mushroom (equal to 100 tons of fresh mushroom) are usedfor processing, canning or exporting under kind of raw material mushroom
+ Dry mushroom: 10 tons (equal to 100 tons of fresh mushroom) sold indomestic and export market
+ Canned mushroom in glass bottle: 10 tons of fresh mushroom will produce20,000 finished mushroom bottles which are used domestically and for exportingpurpose
- The output of mushroom produced annually is 1,500 tons, will be brought toconsume at planting bases on Hanoi and neighboring regions
- Organizing the sale market:
+ Establishing the network of consuming fresh mushroom at cities, towns,townships, populated area, restaurants and hotels
Trang 10+ Connecting scientists – farmers – enterprises to find out the optimal marketsolution for mushroom products in order to speed up the development ofmushroom industry sustainably.
+ Processed mushroom: dry mushroom is packed, canned, organized forconsumming at trade exhibitions and super markets
+ Promoting trade for kinds of mushroom such as salted mushroom, cannedmushroom in glass bottle for the export market
V Solutions for implementing the project
1 Solutions for investing the infrastructure
Total space of 30,000m2 area of agricultural soil are aprpoved by the competentauthority for implementing the project in Thai Binh
- Constructing, reforming and upgrading the infrastructure for serving the mushroomproduction and processing under industrial trend Serving the project implementationand after finising the project will be the industtrial mushroom processing and plantingbase at the district in particular and in Thai Binh province in general
- Upgrading the existed plants Repairing, installing equipments serving the products
of mushroom bags with great quantity to supply to the model and scatteredneighboring regions
- Constructing plants containing industrial equipments for producing the breeds –processing mushroom with total area of 700m2
- Constructing the centrallized mushroom planting model with 2.000m2 of tent areafor serving the uninterrupted and industrial mushroom production
- Constructing houses equipped with cold device for produce high-grade mushroomwith area of 500 m2
- Supporting the tent construction, bamboos for the satellite mushroom planting modelwith total area of 2.000m2
- Constructing the warehouse for containing raw materials with area of 100m2
- Reforming the office, training office, and transferring technology of plantingmushroom for farmers: 100m2
- Utilities, ground traffic:
+ The 3-phase power source with the maximum electrical power of 100kw/h