DỰ ÁN “XÂY DỰNG MÔ HÌNH NHÂN GIỐNG, NUÔI TRỒNG VÀ CHẾ BIẾN MỘT SỐ LOẠI NẤM ĂN- NẤM DƯỢC LIỆU THEO HƯỚNG CÔNG NGHIỆP TẠI TỈNH THÁI BÌNH PROJECT ON “CONSTRUCTION OF INDUSTRIAL MULTIPLICATI
Trang 1DỰ ÁN “XÂY DỰNG MÔ HÌNH NHÂN GIỐNG, NUÔI TRỒNG VÀ CHẾ BIẾN MỘT SỐ LOẠI NẤM ĂN- NẤM DƯỢC LIỆU THEO HƯỚNG CÔNG NGHIỆP TẠI TỈNH THÁI BÌNH PROJECT ON “CONSTRUCTION OF INDUSTRIAL MULTIPLICATION, GROWING AND PROCESSING OF MUSHROOMS FOR FOODS AND MEDICINES IN THAI BINH
PROVINCE”
Table of Content
1 Current situation of mushroom production for foods and medicines in the world
II Objectives
III Project’s content
1 Construction of Center for Industrial Multiplication, Growth, and Processing of
Mushroom
2 Purchase, installation of equipments and facilities for mushroom production and
processing on large scale
3 Training experts, technicians, and workers to acquire technology to grow,
process and consump mushrooms
4 Setting up the model of applying, manufacturing kinds of edible mushroom and
pharmaceutical mushroom under industrial trend
IV Solutions for implementing the project
1 Solutions for investing the infrastructure
5 Solutions for source of capital
V Effectiveness of the Project
VI Plan
I Market research
Trang 21 Current situation of mushroom production for foods and medicines in the world:
- At present, there are about 2,000 types of edible mushoom, of which 80 kinds are in high quality and economic value In addition, some types of mushrooms are growned artificially with high output such as Agaricus bisporus; Lentinula edodes; Pleurotus spp; Volvariella volvaceae; Auricularia spp, etc with 30-40% protein, 60-70% Carbonhydrate, 2-10% fat, rich minerals and unreplaced acid amin, vitamins B, C, D, E, and no toxin Some mushrooms for medicines such as Ganoderma lucidum, Poria cocos, Cordyceps sinensis, Dictyophora indusiata, Hericium erinaceus with so many biological substances to assist to prevent and cure some disease to human beings At present, countries arround the world pay more and more attentions
to researching, selecting to generate new mushrooms with high value and to applying advanced mushroom growing process to industrially produce high-class types of mushrooms such as Pleurotus enringii, Flammulina velutipes, Hypsizigus marmoreus, Hypsizigus marmoreus, Agrocybe aegerita, Clitocybe maxima
2 Current situation of mushroom production in Vietnam:
- Vietnamese people has been aware of collecting natural mushrooms such as Lentinula edodes, Auricularia spp for foods for thousand years Ganoderma lucidum was consider as
“Rare and Valuable product of the forest and land in the South” to be used as a precious medicine in the age of Hai Thuong Lan Ong- Le Huu Trac and Le Quy Don About 1,200 types
of mushrooms for foods and medicines are determined in the Mushroom system in Vietnam Such precious types of mushrooms as Ganoderma lucidum, Trametes Versicolor, Hericium erinaceus, Poria cocos, Cordyceps sinensis, etc are distributed mostly in the South, Central and North of Vietnam High-class mushrooms and mushrooms for medicines are cultivated at present, namely Agaricus bisporus; Volvariella volvaceae; Pleurotus florida; Lentinula edodes; Auricularia polytrycha; Ganoderma lucidum, etc Most of them have been researched and cultivated popularly in the country The regions favored with straws are suitable to cultivate Agaricus bisporus, Volvariella volvaceae, Pleurotus florida meanwhile the areas with plenty of sawdust and corncob are appropriate to growth Auricularia spp and Ganoderma lucidum with tens of thousands of tons of input materials to create thousands of tons of mushroom products for domestic demands and export
- Total output of all types of mushrooms for foods and medicines in Vietnam currently reaches approximately 250,000 ton/ year The export turnover is about USD 60 million/ year Vietnamese people have been cultivating 6 types of popular mushrooms in localities:
+ Volvariella volvaceae is focused in the Southwest provinces of Vietnam (Dong Thap, Soc Trang, Tra Vinh, Can Tho, etc), making up 90% of the total output of mushroom in the country
Trang 3+ Auricularia spp is mainly found in the Southeast provinces of Vietnam (Dong Nai, Lam Dong, Binh Phuoc, etc), making up 70% of the total Auricularia spp in the country
+ Agaricus bisporus; Pleurotus spp and Lentinula edodes are mainly cultivated in the Northern provinces with the annual output of about 10,00 tons
+ Many localities in the Southwest and Highland of Vietnam have been carried out projects
on cultivating and processing mushrooms And as the result, the development of mushroom industry is feasible in both engineering and economic aspects
- However, a lot of high-class mushroom types and other common ones have not been sufficiently researched to be put into growth and production on a large scale in Vietnam At present, they are put into mushroom breed group by Plant-Biotechnology Center – Agricultural Genetics Institute of Vietnam The Center has researched sucessfully the technology procedures
to industrially grow high-class mushrooms At present, the demand on acquision on technology and science to generate the products with high value is so urgent and necessary
3 Current situation of mushroom production in Thai Binh province:
- Thai Binh is a purely agricultural province, of which over 80% of the population is peasants and farmers As a province established due to marine alluvion and rich land but unfavored natural resources to serve industrial development In addition, Thai Binh people are hard working Thai Binh launched a special program in 1990s to change and to grow mushrooms
in some sub-districts, communues, however, the Project was not successful due to economic and technical conditions as well as unsecured output market One household has bravely invested in some commercial mushrooms to serve the demands in the province since 2000, however, the activities are unsytematical with uncomprehensive use of technology and equipments, therefore the effectiveness is not as high as being expected The mushroom cultivation brings high economic effectiveness, therefore getting rich from the occupation is possible
- The materials to cultivate mushrooms are plentiful such as dustsaw, straws, baggase
- Plant-Biotechnology Center – Agricultural Genetics Institute of Vietnam is the transfer technology hosting agency with experiences on successfull technology transfer of mushroom cultivation to provinces and cities in the country
- To construct and to develop the cultivation of high-class mushroom and mushrooms for medicines in Thai Binh, it is necessary to settle synchronously demands of producers to contribute to promoting socio-economic development of the locality, therefore, the
implementation of the Project on “Construction of Industrial multiplication, growing and
processing of mushrooms for foods and medicines in Thai Binh province” is so urgent.
II OBJECTIVES
1) General objectives
Trang 4 Construction of mushroom production and processing models toward industrial direction: applying advanced, mechanized and modernized scientific-technological
research results to mushroom growth in Lam Dong province for other centers to learn experience
Contribution to employment creation, development of mushroom growth in farming sub-districts of Thai Binh province: As the agricultural area is narrowed, creation of
mushroom products is to serve domestic demands and export In addition, it brings socio-economic benefits to mushroom producers and speeds up the development process of mushroom cultivation in Thai Binh province
Supply of mushroom products: with high quality to domestic and foreign markets,
abusing agricultural and forestry waste to be materials to produce mushrooms, contributing ecological environmental protection
2) Concrete objects
Establishing one industrial production and processing model to mushrooms in Nam Viet Technical Trading Company Limited which is the place specializing on industrially producing and processing mushrooms by applying high technology and mechanization
Training teams of staff, experts, technicians to thorough grasp mushroom cultivation, processing technology and consumption procedures for foods and medicine
Construction of mushroom cultivation model in Nam Viet Technical Trading Company Limited and 10 farms in other sub-districts in Thai Binh province Then, mutilating to other sub-districts to reach the output of 500-600 tons of fresh mushrooms/ year
Construction of link among the mushroom producers, scientists and enterprises to develop mushroom growth, processing, and consumption in domestic market, etc
Organizing training classes for peasants and farmers to participate into mushroom production and thousands turns of peasants and farmers to joint mushroom cultivation and processing program under decentralization model
III Project’s content:
1 Construction of Center for Industrial Multiplication, Growth, and Processing of
Mushroom
- Newly constructing, improving, and upgrading existing houses to serve for mushroom multiplication, production and processing, including:
Trang 5 Construction of material treatment houses, installation of industrial equipments in the area of 700m2 The house architectures are Czechoslovakian typed- warehouse with iron frame and plate as roof
Construction of mushroom cultivation house: 100 m2
Construction of the specialized house to grow mushroom industrially with cold equipments in the area of 500 m2 (Total area of 2,000 m3 in the cold house for grow high-class mushrooms)
Construction of warehouses to store materials to produce, cultivate breeds, and processing mushrooms in the area of 100m2
Construction of huts under the model of uninterrupted concentrated mushroom growth and cultivation for foods and medicines in the total area of 5,000m2
- Properly and scientifically improving, installing power, electric system into production chambers and areas to serve for mushroom production, growth and process work
- Construction of yards and pits to store materials and treat waste after harvest to be fertilizer in the area of 800- 1,000m2
- Auxiliary works such as the Office, rest-rooms, toilets, etc
- 3-phase power system, water supply and drainage system
- Proper construction and arrangement of plan to secure green-cleaned and nice environment landscape
- Total plan area of the production site is 30,000 m2
2 Purchase, installation of equipments and facilities for mushroom production and processing on large scale, including
- System of coal-fired boiler with the capacity of 500kg steam /hour
- Mushroom packing line with the capacity of 700-800 mushroom bags / hour
- Sterile oven to produce mushroom bags with the capacity of 20m2 :2 each
- The mushroom cultivation house equipped with cooling plant in the area of: 500m2 x 4m=2.000m3
- Cradles for growing mushrooms and mushroom bags: 100 sets
- Sterile cultivation cabinet: 2 each
- Material rollers: 1 each
- Lifter (1,5 ton): 1 each
- Mushroom breed storage cabinet 500 liter: 1 each
- Air-conditioners: 18.000BTU: 4 each
- Vacuum packing machine: 2 each
- Material grinder: 1 each
- Straw cutting machine: 300kg/hour: 1 each
- Industrial oven to dry mushroom: 200 kg /batch: 2 each
- Brick oven (to 10 farming models): 10 each
Trang 6- Industrial oven to dry mushroom bags supplied by 10 farms: 10 each.
- Generator with the capacity of 100 KVA: 1 each
- Other equipments: desks, stainless steel chairs, tanks, scales……
3 Training experts, technicians, and workers to acquire technology to grow, process and consump mushrooms
- Training 8 qualified officers to acquire technology to grow, process and consume
mushrooms They are able to organize the management of mushroom growth, processing and self-accounting right after the Project ends
- Training 6 technicians on site to practice to produce mushrooms under the common and high-class mushrooms production and cultivation plan
- Training 4 technicians on site to carry out preliminary process and processing mushrooms,
to apply fluently mushroom processing and production lines on large scale
- Training 20 workers on site to acquire mushroom growth and cultivation under the decentralization and centralization models among local people
- Training and instructing mushroom cultivation technique under decentralization model to organizations and individuals directly growing mushrooms
- Acquiring fresh mushroom cultivation, processing, maintenance technology on large scale and mushroom waste treatment technology into biological organic fertilizer
4 Setting up the model of applying, manufacturing kinds of edible mushroom and pharmaceutical mushroom under industrial trend:
Setting up the model of central production base:
+ With 5,000m2 area of tent for planting 6 common types of mushrooms under industrial trend: Agaricus bisprus, Volvariella volvacea, Pleurotus florida, Auricularia politricha, Ganoderma lucidum, Agrocybe Sp with capacity of 1,000 tons of raw materials/year + With 500 m2 area of industrial planting house equipped with cold devices for planting edible mushrooms with great value such as: Flammulina velutipes, Pleurotus eringii, Hypsizigus mamo –reus, etc
+ Finishing technological procedures of planting mushroom on each kind of price available and suitable to every local region
+ Serving the task of training, visiting the mushroom production model to popularize the production at other local regions
Trang 7 Setting up the satellite mushroom planting model with 10 bases whose capacity of 100 tons of raw material/base/year and thousands of m2 of plants to ultilize the capacity of
500 tons of mushroom/year, closing the mushroom planting cycle in 1 year
+ Evaluating the economic effectiveness of mushroom production model sepcifically Since then, taking it as foundation for building up and developing the mushroom planting belt and popularizing it to other local regions
+ Carrying out the transfer of science – technology to the farmers directly in order to transfer the rural agricultural economic structure
Expanding the planting model of mushroom types to achive 3,000 tons of mushroom commodities/year
5 Technology of Preliminary treatment and processing mushroom
- Installing the equipment of manufacturing industrial mushroom bag inserted with mushroom processing line
- The processed mushroom products include:
+ Canned mushroom, glass bottle equivalent to 20,000 bottles (with weight of 0.5kg/bottle) + Volvariella volvacea, salted Agaricus bisporus: preliminary treating by salt to can under glass bottle type or selling the preliminary treated mushroom
+ Volvariella volvacea, Pleurotus florida, Ganoderma lucidum, Auricularia politricha, Agrocybe Sp in dry type
6 Organizing the market of consuming mushroom products
- With total output of 1,500 tons of fresh mushroom/year In which:
+ 1,300 tons of fresh mushroom are sold by farmers in the free market
+ 50 tons of salted mushroom (equal to 100 tons of fresh mushroom) are used for processing, canning or exporting under kind of raw material mushroom
+ Dry mushroom: 10 tons (equal to 100 tons of fresh mushroom) sold in domestic and export market
+ Canned mushroom in glass bottle: 10 tons of fresh mushroom will produce 20,000 finished mushroom bottles which are used domestically and for exporting purpose
- The output of mushroom produced annually is 1,500 tons, will be brought to consume at planting bases on Hanoi and neighboring regions
- Organizing the sale market:
Trang 8+ Establishing the network of consuming fresh mushroom at cities, towns, townships, populated area, restaurants and hotels
+ Connecting scientists – farmers – enterprises to find out the optimal market solution for mushroom products in order to speed up the development of mushroom industry sustainably + Processed mushroom: dry mushroom is packed, canned, organized for consumming at trade exhibitions and super markets
+ Promoting trade for kinds of mushroom such as salted mushroom, canned mushroom in glass bottle for the export market
IV Solutions for implementing the project
1 Solutions for investing the infrastructure
Total space of 30,000m2 area of agricultural soil are aprpoved by the competent authority for implementing the project in Thai Binh
- Constructing, reforming and upgrading the infrastructure for serving the mushroom production and processing under industrial trend Serving the project implementation and after finising the project will be the industtrial mushroom processing and planting base at the district
in particular and in Thai Binh province in general
- Upgrading the existed plants Repairing, installing equipments serving the products of mushroom bags with great quantity to supply to the model and scattered neighboring regions
- Constructing plants containing industrial equipments for producing the breeds – processing mushroom with total area of 700m2
- Constructing the centrallized mushroom planting model with 2.000m2 of tent area for serving the uninterrupted and industrial mushroom production
- Constructing houses equipped with cold device for produce high-grade mushroom with area of
500 m2
- Supporting the tent construction, bamboos for the satellite mushroom planting model with total area of 2.000m2
- Constructing the warehouse for containing raw materials with area of 100m2
- Reforming the office, training office, and transferring technology of planting mushroom for farmers: 100m2
- Utilities, ground traffic:
+ The 3-phase power source with the maximum electrical power of 100kw/h
Trang 9+ Ultilizing the processed water source which can be leaded to mushroom planting and processing houses with capacity of 30m3/day
- Ground: Concrete grounds are used for gathering raw materials to produce seeds, plant types
of mushroom with total area of 800- 1.000m2
- Constructing the satellite mushroom planting model with total area of 2.000m2 of ten This model is implemented by famers in the project implementation term
2 Solution for training the human resource
2.1 Training key technical staff:
In producing mushroom under industrial scope, there must be key technical staff to hold positions of team leader or be in charge of production phases such as: steaming, sterilizing – cultivating mushroom seeds – Caring, gathering – processing products:
Training in Hanoi
+ Total 8 people
+ Training time: 1 months
+ Content:
- Participating into a training course of technology on planting, processing edible mushroom and pharmaceutical mushroom in 10-12 days
- Dividing the training groups and practising groups on the industrial equipments at the Chia các nhóm đào tạo và thực hành trên thiết bị công nghiệp tại Plant Agribiotech Center so that the learners can understand clearly and use industrial equipment fluently Time: 15-20 days
These learners will be the key ones at production phase of the Company
2.2 Training skilled workers at site:
Technologist fo the transfer authority will open a class of teaching theory and practice at site for the whole technical staffs, workers, including the following groups:
- Group for producing mushroom: including workers processing raw materials from the phase of mixing raw materials – packing the mushroom bag – steaming and sterilizing – cultivating mushroom seeds until the phase of bringing mushroom into the mushroom fibre planting house
- Group for caring, gathering and processing mushroom
- Group of workers for processing mushroom residue into organic fertilizer
Trang 10- Production groups have tasks of receiving production technology, processing mushroom under the industrial scope
2.3 Training the technique of planting mushroom for famers:
In the content of the project, the mushroom production plant is the place of producing mushroom bag already included mushroom fibre and only needed to care to yield: a part of the mushroom bag is cared and gathered at site, while remaining 50% of mushroom bag is transfered
to households for caring and gathering at home Therefore, households are considered as satellite
of mushroom production of the Center
Opening classes training on technique of planting, caring, gathering mushroom for
households in the commune:
+ Number of class: 10 training classes
+ Quantity: 30 people/class
+ Training time: 3- 5 days/class
3 Solutions for production organization:
Manufacturing and processing edible – pharmaceutical mushroom under industrial trend will be organized under the centralized and diversified form
Manufacturing, processing mushroom under industrial trend at the base of the Company’s Center at communes with installed equipment, the annual capacity is 1 million of mushroom bags of all kinds after the transplant, fibre grow in full at the bottom of the mushroom bag
- Five hundred thousands of bags are cared, gathered at the Company, the fresh mushroom products, dry mushroom products are consumed and processed at the Company
- The remaining of mushroom are transfered to models for caring and gathering
Dispersed production at households:
- The seed time of producing mushroom is closed during the year Households use straw to produce Pleurotus florida, Agaricus bisprus, Volvariella volvacea and 50%
of the mushroom bags manufactured at the Center will be brought to households for caring and gathering; the mushroom products after being gathered will be sold to the Company and processed into dry mushroom (100m2 hanging tents gain 5,000 mushroom bags/ 1 season lasting in 3 months) in which the project has 10 satellites
of planting mushroom in 2 season/year will care, plant and gather about 800 thousands tons of mushroom bags/year
- Types of fresh mushroom products are consumed on the market or processed into salted mushroom, dry mushroom at the Company to ensure the equal quality