Diesel motor ship engines and machinery diagams

Normal diagram from 2-stroke diesel engine .... Fuel injection pump .... Fuel injection pump .... Fuel injection valve .... Fuel injection valve .... Fuel injection pump .... Fuel inject

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Diesel Motor Ships' Engines and

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Reprinted 1997

Published by:

The Memorial Building

Institute of Marine Engineers.

A CIF Catalogue record for this book is available from the British Library

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Table of Contents

Plate 1

1 Oil fractionating plant 3

2 Distilling column 3

3 Distilling plant 4

4 Fluid friction 9

Plate 2 1 Viscosity chart 10

Plate 3 1 Viscosity chart 10

Plate 4 1 Engler's viscosimeter 9

2 Raaschou's viscosimeter 10

3 Cleveland's flash point apparatus 13

4 Abel-pensky's flash point apparatus 13

5 Pensky-Marten's flash point apparatus 13

Plate 5 1 Viscosity diagram • 12

Plate 6 1 Distillation apparatus 14

2 Distillation flask 14

3 Berthelot-Mahler's calorimeter 15

4 Berthelot-Mahler's calorimeter 15

5 Distillation apparatus for the determination of water content 17

6. Measuring glass for the determination of water content 17

Plate 7 1 Measuring glass for centrifuge 17

2 Measuring glass for centrifuge 17

3 Blending chart 21

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Fig Page in text

Plate 8

1 Surface profiles 24

2 Journal bearing (schematic) 26

3 Friction as a function of velocity 27

4 Friction as a function of velocity 27

5 Michell thrust bearing 27

Plate 9 1 Michell thrust bearing 28

2 Viscosity index 31

3 Viscosity curves 30

Plate 10 'I Apparatus for determination of emulsion factor 35

2 Conradson's testing apparatus 36

3 Sample-taking apparatus 44

4 Density curve 46

Plate 11 1 p-v diagram 55

2 p-v diagram 61

3 p-v diagram 61

4 p-v diagram 61

5 p-v diagram 61

Plate 12 1 Air temperatures atCOlDpression 65

2 Hot air engine 62

3 Working cycle for 4-stroke diesel engine 66

Plate 13 1 Working cycle for 2-stroke diesel engine 68

2. Determination of Pi' 74

3 Determination of Pi' 75

Plate 14 1 Influence of connecting rod angle 78

2. Eccentric for indicator drive 78

3 Indicator drive 77

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Fig Page in text

Plate 15

1 Maihak indicator 78

Plate 16 1 Maihak indicator 79

2 Planimeter 82

Plate 17 1 Normal diagram from 2-stroke diesel engine 83

2 Diagram showing premature ignition 88

3 Diagram showing retarded ignition 88

4. Diagram showing leakages at the piston, etc 88

5 Diagram showing post-combustion 89

6 Diagram with the indicator cord vibrating at resonant frequency 89

7 Diagram taken when indicator cord is too long 89

8 Diagram taken when indicator cord is too long 89

Plate 18 1 Diagram that is too long 89

2 Diagram with sluggish movement of indicator piston 89

3 Diagram with the indicator spring vibrating at resonant frequency 90

4. Diagram showing ignition delay, etc 85

5 Compression diagram 78

6 Weak spring diagram : 90

7 Weak spring diagram 91

Plate 19 1 Haennis max pressure gauge 84

2 Pimeter 86

3 Haennis max manometer 84

4. Max manometer 84

5 Max manometer 84

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Fig Page in text

Plate 20

1. Pressure curve 87

2. Compression diagram 87

3 Nonna! diagram 87

4 Mean pressure 87

5 Mean pressure 87

Plate 21 1. Sankey diagram 94

2. Sankey diagram 101

3 Exhaust boiler plant 103

4 Sankey diagram 105

Plate 22 1. Freshwater generator 99

Plate 23 1. Freshwater generator 100

Plate 24 1. Forces in diesel engines 103

2. Forces in diesel engines 103

3 Curve for forces of inertia 104

4 Curve for forces of inertia ; 105

5. Curve for forces of inertia 106

Plate 2S 1. Forces in a diesel engine 106

2. Forces in a diesel engine 106

3 Vibration curves 110

4 Crankshaft 109

5 Crankshaft 109

Plate 26 1. Detennination of tangential forces 110

2. Detennination of tangential forces 110

3 Tangential force diagram 110

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Fig Page in text

Plate 27

1. Tangential force diagram 110

4 Speed of rotation diagram • 111

Plate 28 1. Piston ring joint 113

2 Piston ring joint 113

3 Cylinder wear 114

4 Piston ring 114

5 Scraper ring 115

6 Thermal and tensile forces 118

7 Stopping distances 135

Plate 29 1. Pressure wave in fuel pipe 120

2 Reflected pressure wave , 120

3. Check valve 120

Plate 30 1. Prony's brake (schematic) 123

2 Water brake 124

3 Torsion meter (schematic) 126

4 Measuring flask for fuel oil 129

Plate 31 1. Rev/min and power curve 131

2 Propeller curves 131

3 Consumption curves 135

Plate 32 1. Illustration of power definitions 137

2 Propeller 143

3 Propeller 144

4 Propeller 144

5 Propeller 144

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Fig Page in text

Plate 33

1. Propeller 145

2 Cavitation tank 147

Plate 34 1. Calculation of propeller pitch 148

2 Curves for adjustable pitch propellers 148

5 Centrifugal pump 153

Plate 3S 1. Centrifugal pump installation 155

2 Characteristic for pipe system 157

3 Pump characteristic 157

4 Pump and piping characteristics 157

5 Pump characteristics at different speeds 158

Plate 36 1. Pump characteristics 157

2 Pump characteristics 158

3 Determination of the operating point of a centrifugal pump 159

Plate 37 1. Pump characteristics with curves of efficiencies 158

2 Determination of operating point 160

3 Determination of operating point 160

4 Pump characteristic 161

5 Regulation by throttling 161

Plate 38 1. Centrifugal pump cavitation 162

3 Water-ring pump : 164

4 Rotary pump (vane pump) 165

5 Gear pump 165

6 Vane pump 165

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Fig Page in text

Plate 39

1 Rotan pump 166

2 IMo pump 166

Plate 40 1 Monopump 167

2 Compressor characteristics 168

Plate 41 1 Axial piston pump 172

2 Axial piston pump 172

3 Straight-way cock 173

4 Angle-way cock 173

5 Angle- way cock 173

6 T-cock 173

7 Straight-way cock 173

Plate 42 1 Cock 174

2 Cock 174

3 Straight-way valve 174

4 Angle-way valve 174

5 Check valve 175

6 Discharge valve 175

Plate 43 1 Discharge valve 175

2 Discharge valve 175

3 Freeflow valve 176

4 Quick-opening valve 176

5 Quick-closing valve 176

6 Bellows globe valve 176

Plate 44 1 Valve characteristics 176

2 Gate valve 177

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Fig Page in text

Plate 48

1 Pump stuffing box 184

2. Packing 185

3 Packing 185

4 Packing 185

5 Packing 185

6 Packing 185

7 Insulating layer 191

8 Max pressure-temperature curve 187

Plate 49 1 Lip seals 186

2. Lip seal 186

3 Twinset packing, spring-loaded 186

4 Double twinset packing 186

5 Spring-loaded parachute packing 186

6 Double parachute packing , ~ 186

7 Parachute packing 186

8 Parachute packing 186

Plate 50 1 Spiral-wound seal 187

2. Spiral-wound seal 188

3 Spiral-wound seal 188

7 Mechanical shaft seal 190

8 Shaft seal 186

9 Mechanical shaft seal 190

Plate 51 1 B&W diesel engine, type KEF 193

Plate 52 1 B&W diesel engine, type KEF 194

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Fig Page in text

1 Cylinder cover, piston, etc 195

2 Drain from piston rod stuffing boxes 199

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Fig Page in text

Plate 62

1 Fuel-oil filter 210

2 Cam for fuel oil pump 213

3 Starting air valve 217

Plate 63 1 Fuel injection pump 214

Plate 6S 1 Lifting mechanism 215

2 Oil pressure amplifier 220

3 Control scheme 219

4 Lubricating oil system for camshaft 218

Plate 66 1 Fuel injection valve 215

Plate 67 1 Main thrust bearing 217

2 Indicator drive 218

Plate 68 1 Pneumatic manoeuvring system 227

Plate 69 1 Stop piston valve 229

Plates 70-71 1 Pneumatic manoeuvring system 226

Plates 72-73 1 Pneumatic manoeuvring system 226

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Fig Page in text

Plate 74

1. Manoeuvring system 232

2 Chain drive 232

3 Brake cylinder 233

4 Brake cylinder 233

Plate 7S 1. Manoeuvring console 242

Plate 76 1. Turbocharger system 243

Plate 77 1. Air cooler 245

2 Turbocharger 244

Plate 78 1. Turbocharger system 244

2 Throttle handle 244

Plate 79 1. Water atomizer 24 7 2 Lubricating oil system 250

3 Turbocharger 251

Plates 80-81 1. B&W diesel engine, type 1.67GB 251

Plate 82 1 B&W diesel motor, type L67GB 251

Plate 83 1. Impulse and constant pressure turbocharging 252

2 Load diagram 252

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Fig Page in text

1 Fuel injection valve 256

2 Starting air valve 256

Plate 89

1 Piston and piston rod 259

2 Cross-head 259

Plate 90

1 Fuel injection pump 260

2 Rocker switch in piston cooling oil outlet 259

Plate 91

1 Camshaft, etc 260

Plate 92

1 Lifting mechanism 262

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Fig Page in text

Plate 93

1 Chain drive 263

2 Reversing mechanism 263

Plate 94 1 Air cooler 264

2 Constant pressure turbocharging 265

Plate 9S 1 Turbocharger 266

2 Turbocharger 266

3 Bearing 266

4. Turbocharger 265

Plate 96 1 B&W diesel engine, type KMC 268

Plate 97 1 Crankshaft "," 268

2 Connecting rod and cross-head 268

Plate 98 1 Piston 268

2 Exhaust valve 268

3 Carn for fuel pump 269

4. Carn for fuel pump 269

Plate 99 1 Chain drive 269

2 Chain drive 269

3 Chain drive 269

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Fig Page in text

Plate 101

1 VIT control system 270

5. VIT control system 270

Plates 102-103 1 Pneumatic manoeuvring system 271

Plate 104 1 TCS/PTI 279

2 TCS/PTI 279

3 PTOIRCF 280

4 PTO/PTI 280

Plate 105 1 MAN-B&W diesel engine, type MC 26 281

Plate 106 1 Piston and piston rod 283

2 Exhaust valve 282

Plate 107 1 Connecting rod and cross-head 282

2 Chain drive 283

Plate 108 1 Fuel injection pump 283

Plate 109 1 Running-in periods 284

2 Drain from scavenge air boxes 284

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Fig Page in text

Plate 110

1 Sulzer diesel engine, type RND-M 284

Plate 111 1 Sulzer diesel engine, type RND-M 284

Plate 112 1 Piston at top dead-centre 286

2 Power stroke 286

3. Power stroke 286

4 Piston at bottom dead-centre 286

5. Compression stroke 286

6 Compression stroke 287

Plate 113 1 Piston at top dead-centre 287

2 Power stroke 287

3. Compression stroke 287

4 Compression stroke 287

Plate 114 1 Cylinder section 288

Plate 115 1 Cylinder cover 288

2 Slide valve 299

Plate 116 1 Cylinder cover 289

Plate 117 1 Fuel injection valve 290

Plate 118 1 Cross-head 292

2 Main thrust bearing 291

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Fig Page in text

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Fig Page in text

Plate 129

1. Turbocharger system 301

2 Turbocharger system 302

3 Turbocharger 302

Plate 130 1. Turbocharger 302

2 Turbogenerator system 302

Plate 131 1. Gas turbine arrangement 303

2 Power take off 303

3 Power take off 303

Plate 132 1. MAN-B&W 4-stroke diesel engine 303

Plate 133 1. MAN-B& W 4-stroke diesel engine 303

Plate 134 1. MAN-B&W 4-stroke diesel engine 303

Plate 135 1. Piston 305

2 Connecting rod 305

3 Crankshaft 305

Plate 136 1. Fuel injection pump 310

2 Thennostatic valve 305

3 Cylinder cover 308

4 Turbocharger cleaning 309

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Fig Page in text

Plate 137

1 Reduction gear 312

Plate 138 1 Propeller and propeller shaft 314

2 Propeller hub 314

Plates 139-140 1 SEMT -Pielstick diesel engine 320

Plate 141 1 Exhaust valve 322

2 Exhaust valve 322

Plate 142 1 Piston 321

2 Main bearing 321

Plates 143-144 1 MAN-B& W 2-stroke diesel engine, type 406-26VO 322

Plate 145 1 Piston and connecting rod 324

Plate 146 1 Belt tightener 325

2 Lubricating oil filter 325

3 Bypass valve 324

4 Fuel oil filter 328

Plate 147 1 Blower drive 325

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Fig Page in text

1 Cooling oil system 336

2 Rating of diesel engines 334

3 Cooling water system 336

1-3 Bosch fuel injection pump 339

4 Bosch fuel injection pump piston 270,341

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Fig Page in text

4 Pneumatic liquid-level indicator 354

5 Compressed air controller 354

Plate 165

1 Fuel oil system 356

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Fig Page in text

Plate 166

1 Booster pump pressure 358

2. Fuel tank system 355

1 Fuel oil tank 364

2. Fuel oil tank 365

3 Fuel oil tank 365

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Fig Page in text

1. Lubricating oil cooler 387

2. Lubricating oil filter 384

Plate 177

1. Phillips magnetic oil filter 387

2. Lubricating oil filter 388

Plate 178

1. B& W lubricating oil filter 388

Plate 179

1. Boll and Kirch lubricating oil filter 389

2. Boll and Kirch lubricating oil filter 389

3 Boll and Kirch lubricating oil filter 390

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Fig Page in text

Plate 182

1 Plate heat exchanger 396

Plate 183

1 Sea valves 394

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Fig Page in text

Plate 192

1 Compressed air system 411

2 Stop valve for compressed air 413

1 Exhaust gas-fIred boiler 416

2 Exhaust gas silencer 416

3 Exhaust and oil-fIred boiler installation 417

Plate 196

1 Exhaust gas-fired boiler 418

2 Bilge valve chest 419

1 Tank valve chest 419

2 Bilge water separator 427

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Fig Page in text

5. Air drying plant 442

6. Fresh air plant • 443

Plates 208-209

1. Engine room arrangement 448

Plates 21~21l

1. Engine room arrangement 447

2 Engine room arrangement 441

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Fig Page in text

1 Cedervall's stuffing box 456

2 Simplex stuffmg box 457

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Fig Page in text

Plate 220

1 Huhn's stern tube stuffing box 458

2 Stern tube bearing 460

1 KaMeWa electronic control equipment 463

2 Fuel pump setting 465

1 Diagram showing principle of hydraulic steering gear 472

2 Svendborg steering gear ; 473

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Fig Page in text

1 Pump for autopilot 476

2 Svendborg steering gear 478

1 Steering gear (schematic) 479

2 Svendborg steering gear 479

3 AEG steering gear 480

Plate 235

1 AEG steering gear 480

2 Hastie steering gear 481

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Fig Page in text

1. Hydraulic motor and pump 487

2. Hydraulic motor and pump 487

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Fig Page in text

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Fig Page in (,

Plate 254

1 Dirty guide vanes 515

4 Dirty turbine blades 515

5 Dirty turbine blades 515

6 Damaged guide vanes 515

Plate 255

1 Heat exchanger 554

2 Automatic regulating system 556

3 James Watt governor 557

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Fig Page in text

1 Indicator with adjustable dial 574

2 Remote electrical measuring system 576

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1. Valve grinding machine 599

2. Valve grinding machine 599

Plate 277

1. Operating curves 268 600

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