Comprehensive nuclear materials 1 06 the effects of helium in irradiated structural alloys Comprehensive nuclear materials 1 06 the effects of helium in irradiated structural alloys Comprehensive nuclear materials 1 06 the effects of helium in irradiated structural alloys Comprehensive nuclear materials 1 06 the effects of helium in irradiated structural alloys Comprehensive nuclear materials 1 06 the effects of helium in irradiated structural alloys Comprehensive nuclear materials 1 06 the effects of helium in irradiated structural alloys
Trang 1Y Dai
Paul Scherrer Institut, Villegen PSI, Switzerland
G R Odette and T Yamamoto
University of California, Santa Barbara, CA, USA
ß 2012 Elsevier Ltd All rights reserved.
1.06.2 Experimental Approaches to Studying He Effects in Structural Alloys 146
1.06.3 A Review of Helium Effects Models and Experimental Observations 151
1.06.3.3 Void Swelling and Microstructural Evolution: Mechanisms 1551.06.3.4 The CBM of Void Nucleation and RT Models of Swelling 1561.06.3.5 Summary: Implications of the CBM to Understanding He Effects on Swelling and
1.06.4.2.1 Helium effects on tensile properties and He-induced hardening effects 1721.06.4.2.2 Helium effects on fracture properties and He-induced embrittlement effects 174
1.06.4.4 Summary of Effects of Irradiation on Tensile and Fracture Properties 178
1.06.5.4 Master Models of He Transport, Fate, and Consequences 182
1.06.6 Radiation Damage Tolerance, He Management, Integration of Helium Transport
1.06.6.1 ISHI Studies and Thermal Stability of Nanofeatures in NFA MA957 1831.06.6.2 Master Models of He Transport Fate and Consequences: Integration of
Abbreviations
APT Accelerator Production of Tritium
Trang 2CBM Critical bubble model
EELS Electron energy-loss spectroscopy
embrittlement
IFMIF International Fusion Material
Irradiation Facility
ISHI In situ He implantation
KMC/KLMC Kinetic Monte Carlo–lattice Monte
Carlo
LANSCE Los Alamos Neutron Science Center
embrittlement
NFA Nanostructured ferritic alloys
ODE Ordinary differential equation
OEMS (Positron) orbital electron
momentum spectra
PAS Positron annihilation spectroscopy
REP Radiation enhanced precipitation
RIP Radiation-induced precipitation
SANS Small-angle neutron scattering
SIA Self-interstitial atom
SINQ Swiss Spallation Neutron Source
irradiations STIP SINQ Target Irradiation Program
1.06.1 Introduction and OverviewThis chapter reviews the profound effects of He onthe bulk microstructures and mechanical properties
of alloys used in nuclear fission and fusion energysystems Helium is produced in these service envir-onments by transmutation reactions in amounts rang-ing from less than one to thousands of atomic partsper million (appm), depending on the neutron spec-trum, fluence, and alloy composition Even higheramounts of H are produced by corresponding n,preactions In the case of direct transmutations, theamount of He and H are simply given by the contentweighted sum of the total neutron spectrum averagedenergy dependent n,a and n,p cross-sections for allthe alloy isotopes (hsn,ai) times the total fluence (ft).The spectral averaged cross-sections for a specifiedneutron spectrum can be obtained from nuclear data-base compilations such as SPECTER,1LAHET,2andMCNPX3 codes He and H are also produced incopious amounts by very high-energy protons andneutrons in spallation targets of accelerator-basednuclear systems (hereafter referred to as spallationproton–neutron (SPN) irradiations, SPNI).4,5 TheD–T fusion first wall spectrum includes 14 MeVneutrons (20%), along with a lower energy spec-trum (80%) The 14 MeV neutron energy is farabove the threshold for n,a (5 MeV) and n,
p (1 MeV) reactions in Fe.6
Note that some tant transmutations also take place by multistepnuclear reactions For example, thermal neutrons(nth) generate large amounts of He in Ni-bearingalloys by a 58Ni(nth,g)59Ni(nth,a) reaction sequence.These various irradiation environments also produce
impor-a rimpor-ange of solid trimpor-ansmutimpor-ation products
High-energy neutrons also produce induced displacement damage in the form of vacancyand self-interstitial atom (SIA) defects Vacancies andSIA are the result of a neutron reaction and scattering-induced spectrum of energetic primary recoiling
Trang 3radiation-atoms with energies ranging from less than 1 keV, in
neutron irradiations, up to several MeV in SPN
irra-diations.7 The high-energy primary recoils create
cascades of secondary displacements of atoms from
their crystal lattice positions, measured in a
calcu-lated dose unit of displacements per atom (dpa)
As in the case of n,a transmutations, dpa production
can also be evaluated using spectral averaged
dis-placement cross-sections8 that are calculated using
the codes and nuclear database compilations cited
above
Typical operating conditions of various fission,
fusion, and spallation facilities are summarized in
Table 1 Notably, He (and H) generation in fast fission
(He/dpa<< 1), fusion (He/dpa 10), and spallation
proton–neutron (He/dpa up to 100) environments
differs greatly and this is likely to have significant
effects on the corresponding microstructural and
mechanical property evolutions
The primary characteristic of He, which makes it
significant to a wide range of irradiation damage
phenomena, is that it is essentially insoluble in solids
Hence, in the temperature range where it is mobile,
He diffuses in the matrix and precipitates to initially
form bubbles, typically at various microstructural
trapping sites The bubbles can serve as nucleation
sites of growing voids in the matrix and creep cavities
on grain boundaries (GBs), driven by displacement
damage and stress, respectively While He effects are
primarily manifested as variations in the cavities, all
microstructural processes taking place under
irradia-tion are intrinsically coupled; hence, difference in the
He generation rate can also affect precipitate,
dislo-cation loop, and network dislodislo-cation evolutions as
well (seeSection 1.06.3)
Figure 1, adopted from Molvik et al.,9
schemati-cally illustrates the effects of high He as a function
of lifetime-temperature limits in a fusion first wall
structure for various irradiation-induced
degrada-tion phenomena At high temperatures, lifetimes
(green curve) are primarily dictated by chemical
compatibility, fatigue, thermal creep, creep rupture,
and creep–fatigue limits In this regime, He can
fur-ther degrade the tensile ductility and the ofur-ther
high-temperature properties, primarily by enhancing grain
boundary cavitation, in some cases severely In
aus-tenitic stainless steels (AuSS), high-temperature
He embrittlement (HTHE) has been observed at
concentrations as low as 1 appm.10,11 In contrast,
9Cr ferritic–martensitic steels (FMS), which are
cur-rently the prime candidate alloy for fusion structures,
are much more resistant to HTHE.12,13
At intermediate temperatures (blue curve), growingvoids form on He bubbles, and He accumulationlargely controls the incubation time prior to theonset of rapid swelling (see Section 1.06.3) FMSare also much more resistant to swelling than stan-dard austenitic alloys,14,15 although the microstruc-tures of the latter can be tailored to be more resistant
to void formation by He management schemes.16High He concentrations can also extend irradiationhardening and fast fracture embrittlement to inter-mediate temperatures.17
At lower temperatures (red curve), where irradiationhardening and loss of tensile uniform ductility aresevere, high He concentrations enhance large positiveshifts in the ductile-to-brittle transition temperature(DBTT) in bcc (body-centered cubic) alloys.18–20This low-temperature fast fracture embrittlementphenomenon is believed to be primarily the result of
He embrittlement, thermal creep, corrosion
Dimensional instability irradiation creep and swelling
Window
Hardening, fracture
Temperature
Figure 1 Illustration of the materials design window for the fusion energy environment, as a function of temperature Reproduced from Molvik, A.; Ivanov, A.; Kulcinski, G L.;
et al Fusion Sci Technol 2010, 57, 369–394.
Table 1 Typical dpa, He, and H production in nuclear fission, fusion, and spallation facilities
Irradiation facility Fission
reactor
Fusion reactor first wall
Spallation targets
dpa range (in Fe) <200–400 50–200 <35
He per dpa (in Fe) <1 10 <100
H per dpa (in Fe) <1 40 <500 Temperature (C) 270–950 300–800 50–600 Source: Dietz, W.; Friedrich, B C In Proceedings of the OECD NEA NSC Workshop on Structural Materials for Innovative Nuclear Systems, 2007, p 217; Mansur, L K.; Gabriel, T A.; Haines, J R.; Lousteau, D C J Nucl Mater 2001, 296, 1; Vladimirov, P.; Moeslang, A J Nucl Mater 2006, 356, 287–299.
Trang 4He-induced grain boundary weakening, manifested by
a very brittle intergranular (IG) fracture path,
inter-acting synergistically with irradiation hardening.20,21
High concentrations also increase the irradiation
hardening at dpa levels that would experience
satu-ration in the absence of significant amounts of He.17
A significant concern for fusion is that the
dpa-temperature window may narrow, or even close, for
a practical fusion reactor operating regime
What is sketched above is only a very broad-brush,
qualitative description of some of the important He
effects The quantitative effects of He, displacement
damage, temperature and stress, and their interactions,
which control the actual positions of the schematic
curves shown inFigure 1, depend on the combination
of all the irradiation variables, as well as details of the
alloy type, composition, and starting microstructure
(material variables) The effects of a large number of
interacting variables, the complex interactions of a
plethora of physical mechanisms, and the
implica-tions to the wide range of properties of concern are
not well understood; and even if they were, such
complexity would beg easy description Therefore, afirst priority is to develop a good understanding ofand models for the transport and fate of He at thepoint when it is effectively immobilized in bubblesand voids, often at various microstructural sites Suchinsight provides a basis for developing microstruc-tures that can manage He and thus mitigate its dele-terious effects To this end we next briefly outline keyradiation damage processes, including the role of He
Figure 2 schematically illustrates the combinedeffects of He and displacement damage on irradiation-induced microstructural evolutions.22 Figure 2(a)
shows a molecular dynamics simulation of primarydisplacement damage produced in displacement cas-cades Most of the initially displaced atoms return to alattice site (self-heal) Residual cascade defects includesingle and small clusters of vacancies and SIA Inthe temperature range of interest, vacancies (red cir-cles) and SIA (green dumbbells) are mobile SIAclusters, in the form of dislocation loops, are alsobelieved to be mobile in some cases, undergoingone-dimensional diffusion on their glide prisms
SIA
Vacancy Cascade
Trang 5However, the cascade loops may also be trapped by
interactions with solutes Small cascade vacancy
clus-ters may coarsen in the cascade region by Ostwald
ripening and diffusion coalescence mechanisms Both
isolated and clustered defects interact with alloy
solutes forming cascade complexes The cascade
vacancy clusters dissolve over a time associated with
cascade aging, which depends strongly on
tempera-ture The concentration of cascade vacancy clusters,
which act as sinks (or recombination centers) for
migrating vacancies and SIA, scales directly with the
damage rate Thus, the overall defect production
microstructures can be viewed as being composed of
steady-state concentrations of diffusing defects, small
loops, and cascade vacancy clusters; the latter are
important if the irradiation time is much less than
the cluster annealing time Vacancy–SIA
recombina-tion at clusters, in the matrix and at vacancy trapping
sites, can give rise to important damage rate, or flux,
effects
Figure 2(b) shows that SIA can recombine with
diffusing and trapped vacancies, in this case one
trapped on a precipitate interface.Figure 2(b) also
shows that both bubbles (blue part circle) and voids
(orange part circle) often form on precipitates
Figure 2(c) shows that dislocation loops (green
hexagon) nucleate and grow due to preferential
absorption of SIA (bias) Preferential accumulation
of SIA also takes place at network dislocation
segments (inverted green T), causing climb Loop
growth and dislocation climb can lead to creation
(loops and Herring–Nabarro sources) and annihilation
(of oppositely signed network segments) of
disloca-tions, ultimately leading to quasi-steady-state
densi-ties, as is observed in the case of AuSS
Figure 2(d) shows that He precipitates to formbubbles (larger blue circles) at various sites, in thiscase in the matrix Small bubbles are stable since theyabsorb and emit vacancies in net numbers thatexactly equal the number of SIA that they absorb;thus bubbles grow only by the addition of diffusing
He atoms (small blue circle) However, Figure 2(e)
shows that when bubbles reach a critical size theyconvert to unstably growing underpressurized voids(large orange circle containing blue He atoms) due to
an excess flux of vacancies over SIA arising from thedislocation bias for the latter defect Figure 2(e)
shows the corresponding growing creep cavitiestransformed from critical He bubbles on stressedGBs Designs of microstructures that mitigate, oreven fully suppress, these various coupled evolutionsare described in Section 1.06.6 and discussed inreferences.22,23
Therefore, a master overarching framework formeasuring, modeling, and managing He effects must
be based on developing and understanding the nant mechanisms controlling its generation, trans-port, fate, and consequences, as mediated by theirradiation conditions and the detailed alloy micro-structure Figure 3illustrates such a framework for
domi-He generation, transport, and fate In this framework,experiments and models can be integrated to estab-lish how He is transported to various microstructuraltrapping (-detrapping) features and how He locallyclusters to form bubbles at these sites, as well as in thematrix The master models must incorporate para-meters that describe He diffusion coefficients underirradiation, binding energies for trapping at the vari-ous sites and He–vacancy cluster and other interac-tion energies
Matrix transport of He by various mechanisms and partitioning to subregion sinks controlled by vacancy and SIA defects, matrix properties,
and trap-sink microstructures – Nucleation and growth of matrix cavities Generate mobile He by transmutation and emission from traps
Other precipitates Grain
boundaries
Fine-scale precipitates
Dislocation substructures Transport of He within and between interconnected subregions Emission of He from subregions Formation of subregion cavities
Internal region structure Multiscale modeling-experiment framework
sub-Figure 3 Illustration of a multiscale master modeling–experiment framework for He generation, transport, and fate.
Trang 6Given the length and comprehensive character of
this chapter, it is useful to provide the reader a guide
to what follows Notably, we have tried to develop
useful semi-standalone sections
Section 1.06.2describes the various experimental
approaches to studying He effects in structural alloys
including both neutrons and various types of
charged-particle irradiations (CPI)
Section 1.06.3 reviews the historical knowledge
base on He effects, which has been developed over
the past 40 years, with emphasis on bubble evolution,
void swelling, and HTHE processes While less
of current interest, the examples included here
pri-marily pertain to standard AuSS, discussions of
experiment and modeling are closely integrated to
emphasize the insight that can be derived from such
coupling Particular attention is paid to the critical
bubble mechanism for the formation of growing voids
and grain boundary cavities and the corresponding
consequences to swelling and creep rupture The
implications of the coupled models and experimental
observations to designing irradiation-tolerant alloys
that can manage He are discussed in some detail
Section 1.06.4focuses on a much more recent body
of observations on He effects in SPNI The emphasis
here is on descriptions of defect and cavity
microstruc-tures in both FMS and AuSS irradiated at low to
intermediate temperatures and the corresponding
effects on their strength, ductility, and fast fracture
resistance Similarities and differences between the
SPNI effects and those observed for fission
irradia-tions are drawn where possible
Section 1.06.5summarizes some key examples of
atomistic modeling of He behavior, which has been
the focus of most recent modeling efforts Insight into
mechanisms and critical parameters provided by
these models will form the underpinning of the
com-prehensive master models of He transport, fate, and
consequences
Section 1.06.6 builds on the discussion in
Section 1.06.3regarding managing He by trapping it
in a population of small stable bubbles A specific
example comparing FMS to a new class of
high-temperature, irradiation-tolerant nanostructured
fer-ritic alloys (NFA) irradiated in a High-Flux Isotope
Reactor (HFIR) at 500C to 9 dpa and 380 appm He is
described The results of this study offer proof in
principle of the enormous potential for developing
irradiation-tolerant NFA that could turn He from a
liability to an asset Section 1.06.6 again couples
these experimental observations with a master
multi-scale model of the transport and fate of He in both
FMS and NFA The predictions of the master model,that is both microstructurally informed and parame-terized by atomistic submodels, are favorably com-pared to the HFIR data
Section 1.06.7 briefly summarizes the status ofunderstanding of He effects in structural alloys andconcludes with some outstanding issues Reading thissummary first may be helpful to general readers whothen can access the more detailed information at theirown discretion
1.06.2 Experimental Approaches to Studying He Effects in Structural Alloys
1.06.2.1 Single, Dual, and Triple-Beam CPISingle (He), dual (typically heavy ions to producedpa and He), and triple (typically heavy ions, Heand H) beam CPI have been extensively used tostudy He effects for a wide variety of materials andconditions The number of facilities worldwide, bothcurrent and historically, and the large resulting liter-ature cannot be fully cited and summarized in thischapter, but some examples are given in Section1.06.3 A more complete overview of these facilitiescan be found in a recent Livermore National Labo-ratory Report.24 Extensive high-energy He implan-tation studies of creep properties were carried out atForschungszentrum Ju¨lich using a 28 MeV He cyclo-tron.25 Major dual- and triple-beam studies werepreviously carried out at Oak Ridge National Labo-ratory (180 keV H, 360 keV He, 3.5 MeV Fe)26 andmany other facilities around the world.24 The newJANNUS facility at Saclay couples a 3 MV Pelletronwith a multicharged ion source and a 2.5 MV singleVan de Graaff and a 2.25 MeV tandem accelerator.27Another multibeam facility at Orsay couples a 2 MVcouple, a tandem accelerator, and a 190 kV ion im-planter to a 200 kV transmission electron microscope(TEM) to allow simultaneous co-irradiation andobservation.27
The advantages of He implantation andmultibeam ion irradiations include the following:(a) conditions can be well controlled and in manycases selectively and widely varied; (b) high dpa, He,and H levels can be achieved in short times; (c) thespecimens are often not, or only minimally, acti-vated; and (d) in situ TEM observations are possible
in some cases The disadvantages include the ing: (a) highly accelerated damage rates comparedwith neutron irradiations; and in the case of
Trang 7follow-multibeam ion irradiations, (b) shallow damage
depths and the proximity of free surfaces; (c)
non-uniform damage production and the deposition of
foreign ions; and (d) inability to measure bulk
prop-erties High-energy He implantation can be used
on bulk specimens tested, either in situ or
post-implantation, to measure tensile, creep, and creep
rupture properties The corresponding disadvantages
are that He implantation results in high He/dpa
ratios (6000 appm He/dpa).28
The differences tween CPI and neutron irradiation can significantly
be-affect microstructural evolution
Thus, it must be emphasized that He implantation
and multibeam CPI do not simulate neutron
irradia-tions Although it has been argued that CPI reveal
general trends and that corrections, like temperature
adjustments, allow extrapolations to neutron-irradiation
conditions, both assertions are problematic The proper
role of He implantation and multibeam CPI is to help
inform and calibrate models and to identify and
quantify key processes based on carefully designed
mechanism experiments
1.06.2.2 Neutron Irradiations with B or
Ni Doping
The effects of high He levels on microstructure and
mechanical properties have been extensively studied
in mixed fast–thermal spectrum fission reactor
irradia-tions of alloys naturally containing, or doped with, Ni
and B In these cases, high He levels are produced
by thermal neutron nth,a reactions, either by (a) the
two-step reaction with58Ni(nth,g) (68% of elemental
Ni with a nth,g cross-section of0.7 barns) and59
Ni
(nth,a) (bred from 58Ni with a n,a cross-section
of 10 barns) cited inSection 1.06.1; (b) or by the10
Bþ nth!7
Liþ a reaction (20% of elemental Bwith a cross-section of 4010 barns) (1 barn ¼10–24 cm2) Significant quantities of He can also begenerated by epithermal–fast spectrum neutron reac-tions with B as well as prebred59Ni.29
Figure 4(a) shows calculated and measured Heproduction in natural Ni in the HFIR target capsuleposition.30 Figure 4(b) shows the correspondingHe/dpa ratio for a Fe alloy doped with 2% natural Ni.Two Ni doping characteristics are evident: (a) there is
a transient phase in He production regime prior to aHe/dpa peak at about 20 dpa in HFIR; (b) if thealloy contains more than a few percent Ni, like inAuSS, the He/dpa is much higher than that for fastfission and higher than that for fusion spectra but
is comparable to, or slightly less than, the He/dpafor SPNI
Modifying the amounts of58Ni and60Ni (isotopetailoring) can control and target He/dpa ratios(e.g., to fusion).29,31,32 An approximately constant
He generation rate can be obtained by using diated Ni pre-enriched in59Ni.29,31Various amounts
irra-of58Ni,59Ni, and60Ni can also be used to control theHe/dpa ratio in fast spectrum reactors, like the FastFlux Test Facility (FFTF), as well as in mixed spec-trum reactors, like HFIR.29,31,32
Boron is not normally added to steels used fornuclear applications, but it has been used in a number
of doping studies.33,34A major advantage of B doping isthat significant amounts of He are produced by the10
B, but not the11B, isotope Thus, the effect of dopingwith10B versus11B can be used to isolate this effect of
(b)
0
2 4 6 8 10 12 14
dpa
0
5 (a)
34
Thermal neutron fluence (10 22 n cm –2 )
Total Incremental
Figure 4 (a) Measured and calculated He production from Ni irradiated in HFIR The solid line is calculated using the evaluated58Ni and59Ni cross-sections (b) The He/dpa ratio in Fe-based 2% Ni alloy for accumulated total (solid red line) and incremental (dashed blue line) He Reproduced from Greenwood L R.; ASTM STP 1490 and the data provided by Greenwood L R.
Trang 8He, in a B-containing alloy However, the issues
asso-ciated with B doping are even more problematic
than those for Ni In mixed spectrum reactors, all the
10
B is quickly converted to He and Li by the thermal
neutrons In this case, the He is initially introduced
at much too high a rate per dpa but then saturates at
the10B content The other major limitations are that
B is virtually insoluble in steels and primarily resides
in Fe and alloy boride phases.35Boron also segregates
to GBs Thus, He from B reactions is not
homo-geneously distributed Recently, nitrogen additions
to FMS steels to form fine-scale BN phases have
been used to increase the homogeneity of B and He
distributions.36
Varying the He/dpa ratio in Ni- and B-containing
alloys can also be achieved by attenuating thermal
neutron fluxes (spectral tailoring) in mixed spectrum
reactors as well as selecting appropriate fast reactor
irradiation positions.31,37,38 Spectral tailoring, either
by attenuating thermal neutrons or irradiating in
epithermal–fast reactor spectra, is especially helpful
in B doping.33,39,40
However, doping alloys that do not normally
con-tain Ni or B can affect both their properties and
microstructures, including their response to He and
displacement damage For example, transformation
kinetics during heat treatments (hardenability) and
the baseline properties of FMS are strongly affected
by both Ni and B Ni also has a strong effect on refining
irradiation-induced microstructures and enhancing
irradiation hardening.20,41–44As noted previously, to
some extent these confounding factors can be
evalu-ated by comparing the effects of various amounts of
10
B/11B45 and 58Ni/60Ni However, doped alloys are
inherently ‘different’ from those of direct interest
Note that excess dpa due to n,a reaction recoils must
be accounted for,46and in the case of B doping the Li
reaction product may play some role as well
1.06.2.3 In Situ He Implantation
In situ He implantation (ISHI) in mixed spectrum
fission reactors is a very attractive approach to assess
the effects of He–dpa synergisms in almost any
mate-rial that avoids most of the confounding effects of
doping The basic idea is to use an implanter layer,
containing Ni, Li, B, or a fissionable isotope, to inject
high-energy a-particles into an adjacent sample
simultaneously undergoing neutron-induced
dis-placement damage Early work proposed implanting
He using the decay of a thin layer of a-emitting
isotope adjacent to the target specimen.47 However,
the isotope decay technique produces few dpa at
a very high He/dpa The first proposal ISHI in
a mixed fast (dpa)–thermal (He) spectrum proposedusing235U triple fission reactions to inject16 MeVa-particles uniformly in steel specimens up to 50 mmthick; the 50 mm thickness permits tensile and creeptesting as well as microstructural characterization andmechanism studies at fusion relevant dpa rates andHe/dpa ratios.31 The triple fission technique wasapplied to implanting ferritic steel tensile specimen,albeit without complete success.48A much more prac-tical approach is to use thin Ni-bearing implanter foils
to uniformly deposit He up to a depth of8 mm in Fe
in a thick specimen at controlled He/dpa ratios.49
As illustrated in Figure 5(a)–5(c), there are atleast three basic approaches to implanter design.Here we will refer to thin and thick, specificallymeaning a specimen (ts) or implanter layer (ti) thick-ness that is less than or greater than the corre-sponding a-particle range, respectively Ignoringeasily treated difference in the a-particle range (Ra)and atom densities in the injector and specimens forsimplicity, thick implanter layers on one side of athick specimen produce linearly decreasing He con-centration (XHe) profiles, with the maximum concen-tration at the specimen surface that is one half theconcentration in the bulk injector material, XHeo¼
XHei/2 (Figure 5(a)) If a thin specimen is implantedfrom both sides by thick layers, the He concentration
Trang 9is uniform and equal to one half that in the bulk
injector material (Figure 5(b)) In contrast, a thin
layer implants a uniform concentration of He to a
depth of the Ra ti In this case, the He concentration
in both the implantation layer and specimen is equal
and lower than in the bulk (XHei) as XHes¼ tiXHei/
2Ra (Figure 5(c)) Thus, the He/dpa ratio can be
controlled by varying the concentration of the
iso-tope that undergoes n,a reactions with thermal
neu-trons, ti, and the thermal to fast flux ratio
ISHI experiments were, and continue to be, carried
out in HFIR using thin (0.8–4 mm) NiAl coating layers
on TEM disks for a large matrix of Fe-based alloys for
a wide range of dpa, He/dpa (<1–40 appm He/dpa),
and irradiation temperatures In this case, 4.8 MeV
a-particles produce uniform He concentration to a
depth of 5–8 mm (Figure 5(c)) Further details are
given elsewhere.50 The first results of in situ
implan-tation experiments in HFIR have been reported and
are discussed inSection 1.06.6.23,51–53The technique
has also been used to implant SiC fibers irradiated
in HFIR.50 More recently, the two-sided thick Ni
implanter method was used to produce He/dpa
ratios 25 appm/dpa in thin areas of wedge-shaped
specimen alloys irradiated in the advanced test reactor
to7 dpa over a range of high temperatures.54
1.06.2.4 Spallation Proton–Neutron
Irradiations, SPNI
High fluxes of neutrons can be generated by
high-energy and current (power) proton beams via
spall-ation reactions that fragment the atomic nuclei
heavily in a heavy metal target (like W, Pb, and
Hg) At 500 MeV, these reactions produce10
neu-trons per proton Applications of spallation sources
include neutron scattering, nuclear waste
transmu-tation, and driving subcritical fission reactors A key
challenge to developing advanced high-power,
long-lived spallation source targets is the ability of
structural alloys to withstand severe radiation
dam-age, corrosive fluids, and mechanical loading Most
notably, radiation damage in spallation source
irradia-tions, produced by the neutrons and protons, results
in both high dpa and concentrations of transmutation
products, including He and H (see Table 1) As a
consequence, there have been and continue to be
international programs on radiation effects in SPNI
environments, beginning with a large program in
Los Alamos Neutron Science Center (LANSCE)
in 1996 and 1997,55 followed by a continuing
SINQ (Swiss Spallation Neutron Source) Target
Irradiation Program – STIP, started in 1998, that tinues to this day, at the Paul Sherrer Institute, inSwitzerland, involving an international collaboration
con-of ten institutions in China, Europe, Japan, and theUnited States.56,57
Because of the accelerator production of tritium get application, the irradiation temperature LANSCEexperiment was up to164C The highest damagelevels, mostly produced by protons, were 12 dpaand 180 appm He/dpa.4
tar-About 20 materials wereirradiated in a variety of specimen configurations inthis study
The maximum damage levels in the STIP-I to -IVirradiations56,57 were 25 dpa and 2000 appm He.The corresponding temperatures ranged from 80 to
800C, but most specimens were nominally diated between 100 and 500C The temperaturesdirectly depend on the high nuclear heating rates
irra-in the target, and both varied by 15% during the2-year irradiation; and, in the case of STIP-I and-IV,some capsules experienced a significant overtem-perature transient The high heating rates also result
in fairly large uncertainties in the temperatures ofindividual specimens Note that the temperaturecontrol in the most recent STIP-V experiment wassignificantly better than that in previous studies.Over 60 elemental metals and alloys, ceramics, andcomposites have been irradiated in the STIP-I to -V,
in the form of miniaturized specimens for both structural studies and mechanical testing, includingtensile, fatigue, fracture toughness, and CharpyV-notch (CVN) measures of the DBTT Some speci-mens were irradiated in contact with stagnant liquid
micro-Hg, PbBi eutectic, and Pb The STIP database isdiscussed inSection 1.06.4
1.06.2.5 Proposed FutureNeutron-Irradiation FacilitiesThe proposed International-Fusion-Material-Irradiation-Facility (IFMIF) is an accelerator-drivenneutron source that is based on the proton-strippingreaction.58,59 Neutrons are generated by a beam of
40 MeV deuterons that undergo a proton-strippingreaction when they interact with a flowing liquidlithium jet target The resulting neutron beam has
a spectrum with a high-energy tail above a peakaround 14.60 As in the case of D, T, and spallationreactions, these neutrons are well above the thresh-old energy for n,a reactions; thus, IFMIF producesfusion like He/dpa ratios at high dpa rates Thenuclear reaction kinematics and limited neutron
Trang 10target source dimensions result in an IFMIF
irradia-tion volume with large gradients over a high-flux
region just behind the target Two 125 mA beams
on the Li target produce an 500 cm3
region withdpa rates of 20–50 fpy1 (full power year) at He/
dpa 12 appm dpa1
The medium flux region,from 1.0 to 20 dpa fpy1, is much larger with a
volume of6000 cm3
.The Materials Test Station is a new spallation
neutron source, proposed by Los Alamos National
Laboratory, that is primarily intended to irradiate
fast reactor materials and fuels.61 The LANSCE
linear accelerator will produce a 1-MW proton
beam to drive the spallation neutron source with a
fast reactor like spectrum and a high-energy tail up
to 800 MeV The high-energy tail neutrons produce
a He/dpa 6–13 appm dpa1 close to that for a
fusion first wall The dpa rates are 7.5–15 fpy1
in a 200 cm3irradiation volume and 2.5–12.5 fpy1in
an additional volume of 450 cm3 An accelerator
upgrade to 3.6 MW would increase these dpa rates to
20–40 fpy1and 5–16 fpy1, respectively
In both cases, the limited volume for high-flux
accelerated irradiations presents a great challenge to
developing small specimen mechanical test
meth-ods62,63 and experimental matrices64 that can
pro-duce the database needed for materials qualification
The database will require irradiations over a range
of temperatures for tensile, fracture toughness,
fatigue, and creep property characterization Indeed,
it is clear that qualifying materials for fusion
ap-plications will require a new paradigm of linking
comprehensive microstructural characterization and
physically based predictive modeling tools to
multi-scale models and experiments of structure-sensitive
properties as input into engineering models of
mate-rials performance
A variety of proposals have been made to develop
volumetric D–T fusion devices such as the Fusion
Nuclear Science Facility (FNSF), which would
pro-vide a basis to test components and materials.65
In some cases, these devices would address a much
broader array of issues, such as tritium breeding and
extraction In most cases, the fusion source would be
driven by external energetic D beams Discussing the
details of such proposed devices is far beyond the
scope of this chapter However, we note that from a
materials development perspective, such devices
would be useful to the extent that they are steady
state, operate with very high-duty factors, and
pro-duce sufficient wall loading to deliver high He and
dpa exposures
1.06.2.6 Characterization of He and
He BubblesThe primary techniques used to characterize thebehavior of He and He bubbles in materials includeTEM, small-angle neutron scattering (SANS), posi-tron annihilation spectroscopy (PAS), and thermaldesorption spectroscopy (TDS) All of these techni-ques, and their numerous variants, have individuallimitations Complete and accurate characterization
of He transport and fate requires a combination ofthese methods; however, such complementary toolsare seldom employed in practice Note that there arealso a variety of other methods of studying helium insolids that cannot be discussed due to spacelimitations
TEM, with a practical resolution limit of about
1 nm, is the primary method for characterizing Hebubbles Bubbles and voids are most frequentlyobserved by bright field (BF) ‘through-focus’ imaging
in thin regions of a foil The Fresnel fringe contrastchanges from white (under) to black (over) as a func-tion of the focusing condition The bubble size isoften taken as the mid diameter of the dark underfocus fringe Two critical issues in such studies areartifacts introduced by sample preparation, whichproduce similar images and determine the actualsize, especially below 2 nm.66–68 Electron energy-loss spectroscopy (EELS) can be used to estimatethe He pressure in bubbles.69,70
SANS provides bulk measures of He bubblemicrostructures In ferromagnetic steels, both nuc-lear and magnetic scattering cross-sections can bemeasured by applying a saturating magnetic field(2T) perpendicular to the neutron beam Thecoherent scattering cross-section variations with thescattering vector are fit to derive the bubble sizedistribution, with a potential subnanometer resolu-tion limit.71 The magnitude of the scattering cross-section is proportional to the square of the scatteringlength density contrast factor between the matrix andthe bubble times the total bubble volume fraction.Since the magnetic scattering factor contrast is known(He is not magnetic), the bubble volume fraction,and corresponding number densities, can be directlydetermined by SANS The nuclear scattering cross-section provides a measure of the He density in thebubbles Thus, the variation in the ratio of the nuclear(He dependent) to magnetic (He independent) scat-tering cross-sections with the scattering vector can beused to estimate the He pressure (density) as a func-tion of the bubble size.71,72Some studies have shown
Trang 11that SANS bubble size distributions are in good
agreement with TEM observations,73,74while others
show considerable differences for small (<2 nm)
bubbles.72 Limitations of SANS include
distin-guishing the bubble scattering from the contributions
of other features; note that, in many cases, these
features may be associated with the bubbles Other
practical issues include measurements over a
suffi-cient range of scattering vectors and handling of
radioactive specimens Note that small-angle X-ray
scattering studies can also be used to characterize He
bubbles, and this technique is highly complementary
to SANS measurements
PAS is a powerful method for detecting cavities
that are smaller than the resolution limits of TEM
and SANS Indeed, positrons are very sensitive to
vacancy type defects, and even single vacancies can
be readily measured in PAS studies.75,76PAS can also
be used to estimate the He density, or He/vacancy
ratio, in bubbles.77In the case of He-free cavities, the
positron lifetime increases with increasing the
nano-void size, saturating at several tens of vacancies
How-ever, in the case of bubbles, the lifetime decreases
with increasing He density In principle, positron
orbital electron momentum spectra (OEMS) can also
provide element-specific information about the
anni-hilation site.78Thus, for example, OEMS might detect
the association of a bubble with another
microstruc-tural feature Limitations of positron methods include
that they generally do not provide quantitative and
unique information about the cavity parameters
The application of PAS to studying He in steels has
been very limited to date
TDS measures He release from a sample as a
function of temperature during heating or as a
function of time during isothermal annealing The
time–temperature kinetics of release provides
indi-rect information about He transport and trapping/
detrapping processes For example, isothermal
anneal-ing experiments on low-dose (<2 appm) a-implanted
thin Fe and V foils showed that substitutional helium
atoms migrate by a dissociative mechanism, with
dissociation energies of about 1.4 eV, and that
dihe-lium clusters are stable up to 637 K in Fe and up to
773 K in V.79 At higher concentrations in irradiated
alloys, He can be deeply trapped in cavities (bubbles
and voids); in this case, He is significantly released
only close to melting temperatures.80,81 Given the
complexity and multitude of processes encountered
in many studies, it is important to closely couple
TDS with detailed physical models.82,83Techniques
that can quantify He concentrations at small levels
used in TDS can also be used to measure the total Hecontents in samples that are melted.81
In summary, a variety of complementary ques can be used to characterize He and He bubbles
techni-in structural materials A good general reference forthese techniques and He behavior in solids can befound in Donnelly and Evans.84TEM and SANS canmeasure the number densities, size distributions, andvolume fractions of bubbles, subject to resolutionlimits and complicating factors The correspondingdensity of He in bubbles can be estimated byTEM–EELS, SANS, and PAS TDS can provideinsight into the He diffusion and trapping/detrappingprocesses Unfortunately, there have been very lim-ited applications in which various methods have beenapplied in a systematic and complementary manner.Major challenges include characterizing subnan-ometer bubbles in complex structural alloys, includ-ing their association with various microstructuralfeatures
1.06.3 A Review of Helium Effects Models and Experimental
Observations1.06.3.1 BackgroundClearly, it is not possible to cite, let alone describe
in detail, the extensive literature on He effects inirradiated alloys This literature encompasses bothmechanical properties, especially HTHE, and theeffects of He on microstructural evolutions, particu-larly void swelling There is also a more limitedliterature on fundamental processes and propertiesrelated to He in solids, like desorption measurementsand He solution, binding, and diffusion activationenergies Much of previous work pertains to fcc(face-centered cubic) AuSS, which is one of interestfor fast reactor cladding applications However, stan-dard AuSS, like AISI 316 (Fe–0.17Cr–0.12Ni–bal
Mo, Si, Mn, ) are highly prone to both HTHEand void swelling Thus, advanced AuSS and bccFMS have supplanted conventional AuSS as theleading candidates for nuclear applications Never-theless, conventional AuSS alloys nicely illustratethe damaging effects of He (see Section 1.06.3.2
and following), which are both subtle and cantly mitigated in advanced steels Swelling andHTHE resistance are largely due to microstructuraldesigns that manage He
signifi-Particular emphasis in this section is placed onthe critical bubble model (CBM) concept of the
Trang 12transition of stable He bubbles to unstably growing
voids, both under irradiation-driven displacement
damage, and stress-driven growth of grain boundary
creep cavities We believe this focus is appropriate,
since it seems that many current modeling efforts
have lost connection with the basic
thermody-namic–kinetic foundation for understanding He
effects provided by the CBM concept and the large
body of earlier related research
The organization of this section is as follows
Section 1.06.3.2 outlines the historical motivation
for concern about He effects in structural alloys,
including examples of HTHE and void swelling
Section 1.06.3.3describes the mechanisms of swelling
and its relation to He and He bubbles, especially
in AuSS.Section 1.06.3.4presents a quantitative CBM
for void nucleation and a simple rate theory (RT)
model of swelling Section 1.06.3.5 summarizes the
implications of the experimental observations and
models, and the development of irradiation-resistant
alloys Sections 1.06.3.6 and 1.06.3.7 discuss the
application of the CBM to HTHE and corresponding
experimental observations, respectively
1.06.3.2 Historical Motivation for
He Effects Research
The primary motivation for the earliest research was
the observation that even a small concentration of
bulk He, in some cases in the range of one appm or
less, generated in fission reactor irradiations of AuSS,
could lead to HTHE, manifested as significant
re-ductions in tensile and creep ductility and creep
rupture times The degradation of these properties
coincided with an increasing transition from
trans-granular to intertrans-granular rupture.10,85–89 HTHE is
attributed to stress-driven nucleation, growth, and
coalescence of grain boundary cavities formed on the
He bubbles The early studies included mixed
spec-trum neutron irradiations that produce large amounts
of He in alloys containing Ni and B.Figure 6shows
one extreme example of the dramatic effect of HTHE
on creep rupture times for a 20% cold-worked (CW)
316 stainless steel tested at 550C and 310 MPa
following irradiations between 535 and 605C in the
mixed spectrum HFIR that produced up to 3190 appm
He and 85 dpa.88At the highest He concentration, the
creep rupture time is reduced by over four orders of
magnitude, from several thousand to less than 0.1 h
A comprehensive review of the large early body of
research on He effects on mechanical properties
of AuSS can be found in Mansur and Grossbeck.11
The early fission reactor irradiations research
on HTHE was later complemented by extensiveaccelerator-based He ion implantation experiments,primarily carried out in the 1980s (see Schroeder andBatfalsky90and Schroeder, Kesternich and Ullmaier91asexamples) but that have continued to recent times.92HTHE models were developed during this period,primarily in conjunction with the He ion implanta-tion experiments.93–100The He implantation studiesand models are discussed further inSections 1.06.3.6and 1.06.3.7 A more general review of He effects,again primarily in AuSS, can be found in Ullmaier99and a comprehensive model-based description of thebehavior of He in metals in Trinkaus.96
Research on He effects was also greatly stimulated
by the discovery of large growing voids in irradiatedAuSS.101 As an example,Figure 7(a) shows swellingcurves for a variety of alloys used in reactor applica-tions.102–104Figure 7(b)illustrates macroscopic conse-quences of this phenomenon in an AuSS.105Figure 8
shows a classical micrograph of a solution annealed (SA)AuSS with dislocation loops and line segments, preci-pitates, precipitate-associated and matrix voids, andpossibly He bubbles (the small cavities) RT-basedmodeling studies of void swelling began in the early1970s,106,107peaking in the 1980s, and continuing up torecent times.108Most of the earliest models emphasizedthe complex effects of He on void swelling.109,110
As discussed in more detail below, these and latermodels rationalized many observed swelling trendsand also suggested approaches to developing moreswelling-resistant AuSS, largely based on trapping
Figure 6 Creep rupture time for CW 316 AuSS for various
He contents following HFIR irradiation Reproduced from Bloom, E E.; Wiffen, F W J Nucl Mater 1975, 58, 171.
Trang 13He in small bubbles at the interfaces of fine-scale
precipitates Reviews summarizing mechanisms and
modeling of swelling carried out during this period,
including the role of He, can be found in Odette,111
Odette, Maziasz and Spitznagel,112 Mansur,113
Mansur and Coghlan,114Freeman,115and Mansur.116
Reviews of experimental studies of void swelling can
be found in later studies by Maziasz16 and Zinkle,Maziasz and Stoller.117
Further motivation for understanding He effectswas stimulated by a growing interest in the effects ofthe very high transmutation levels produced in fusionreactor spectra (see Section 1.06.1).89,99,111,112,118Experimental studies comparing microstructuralevolutions in AuSS irradiated in fast (lower He) andmixed spectrum (high He) reactors provided keyinsight into the effects of He.16,119,120Helium effectswere also systematically studied using dual-beamHe–heavy ion CPI.26,121–129
Beginning in the mid-1970s, a series of studiesspecifically addressed the critical question of how touse fission reactor data to predict irradiation effects
in fusion reactors,15,109–112,118,130–133 and this topicremains one of intense interest to this day An indica-tion of the complexity of He effects is illustrated in
Figure 9, showing microstructures in a dual-beamHe–heavy ion irradiation of a SA AuSS to 70 dpa and
625C at different He/dpa.123In this case, voids donot form in the single heavy ion irradiation without
He At intermediate levels, of 0.2 appm/dpa, largevoids are observed, resulting in a net swelling of3.5% At even higher levels of 20 appm/dpa, thevoids are more numerous, but smaller, resulting
in less net swelling of 1.8% These observationsshow that some He promotes the formation ofvoids, but that higher amounts can reduce swelling
Figure 10shows the effect of various conditions for
2 1/4Cr–1Mo PCA 316SS
Unirradiated fuel cladding
Figure 7 (a) Typical swelling versus dpa curves for standard 316 AuSS (316SS), a swelling-resistant AuSS (PCA), and various ferritic–martensitic steels (HT9, 9C–1Mo, and 21/4C–1Mo) Reproduced from Gelles, D S J Nucl Mater 1996,
233, 293; Garner, F A.; Toloczko, M B.; Sencer, B H J Nucl Mater 2000, 276, 123; Klueh, R L.; Harries, D.R.
High-Chromium Ferritic and Martensitic Steels for Nuclear Applications; American Society for Testing and Materials: Philadelphia, 2001 (b) Illustration of macroscopic swelling Reproduced from Straalsund, J L.; Powell, R.W.;
Chin, B A J Nucl Mater 1982, 108–109, 299.
Figure 8 Typical microstructures observed in irradiated
solution annealed (SA) AuSS composed of dislocation
loops, network dislocations, precipitates, and voids,
including both those in the matrix and associated with
precipitates (by courtesy of J Stiegler).
Trang 14introducing 1400 appm He coupled with a 4 MeV Ni
ion irradiation of a swelling-prone model SA AuSS to
70 dpa at 625C.125In this case, the swelling is largest
(18% due to voids) with no implanted He and
smallest (1%) with He preimplanted at ambient
temperature due to the very high density of
bub-bles These results also show that voids can form
at sufficiently high CPI damage rates without
He, probably assisted by the presence of impuritieslike oxygen and hydrogen Most notably, however,the swelling decreases with increasing bubble num-ber densities
The emphasis of more recent experimentalwork has been on SPNI that generate large amounts
100 nm
Figure 9 The effects of the He/dpa ratio on void swelling in a dual ion-irradiated AuSS at 70 dpa and 625C The void volume is largest at the intermediate He/dpa ratio of 0.2 appm dpa1, which falls between the limits of 0 and 20 appm dpa1 Reproduced from Kenik, E A.; Lee, E H In Irradiation Effects on Phase Stability; Holland, J R., Mansur, L K., Potter, D I., Eds.; TMS-AIME, Pittsburgh PA, 1981; p 493.
(d) (c)
He cold preimplanted at 20C (1%) Reproduced from Packan, N H.; Farrell, K J Nuc Mat 1979, 85–86, 677–681.
Trang 15of He, compared with fission reactors, as well as
dis-placement damage (seeSection 1.06.4) The SPNI
studies have focused on mechanical properties and
microstructures, primarily at lower irradiation
tem-peratures, nominally below the HTHE regime In
addition, as discussed inSection 1.06.2, a previously
proposed in situ He injection technique31,49 has
recently been developed and implemented to study
He–displacement damage interactions in mixed
spec-trum reactor irradiations (e.g., HFIR) at
reactor-relevant dpa rates.23,51–53 As discussed in Section
1.06.5, recent modeling studies have emphasized
electronic and atomistic evaluations of the energy
parameters that describe the behavior of He in solids,
including interactions with point and extended
defects134–136 (and see Section 1.06.5) The refined
parameters are being used in improved RT and Monte
Carlo models of He diffusion and clustering to form
bubbles on dislocations, precipitates, and GBs, as well
as in the matrix, as discussed inSection 1.06.6
It is again important to emphasize that the broad
framework for predicting He effects is an
under-standing and modeling of its generation, transport,
and fate, as well as the multifaceted consequences of
this fate We begin with a discussion of the role of
He in void swelling and other microstructural
evo-lution processes We then return to the issue of
HTHE
1.06.3.3 Void Swelling and Microstructural
Evolution: Mechanisms
The previous section included examples of void
swelling Voids result from the clustering of vacancies
produced by displacement damage, as characterized
by the number of dpa Atomic displacements produce
equal numbers of vacancy and SIA defects As noted
previously, descriptions of swelling mechanisms,
including the role of He, can be found in excellent
reviews.113–116Early RT models showed that swelling
is due to an excess flux of vacancies to voids, which is
a consequence of a corresponding excess flux of
SIA to biased dislocation sinks.106,107 Typical
dis-placement rates (Gdpa) in high-flux reactors (HFR)
are 10–6
–10–7dpa s1 Hence, an irradiation time
of 108s (3 years) produces up to 100 dpa Only
about 30% of the primary defects survive
short-time cascade recombination.137The residual defects
undergo long-range migration and almost all either
recombine with each other or annihilate at sinks
However, a small fraction of SIA and vacancies
cluster to form dislocation loops and cavities,
respectively Ultimate survival of only 0.1% of thedpa in the form of clustered vacancies leads to 10%swelling at 100 dpa
Classical models138,139 demonstrated that for thelow Gdpain neutron irradiations, homogeneous voidnucleation rates are very low at temperatures in thepeak swelling regime for AuSS between about 500and 600C However, heterogeneous void nucleation
on He bubbles is much more rapid than homogeneousnucleation.109Indeed, nucleation is not required whenthe He bubbles reach a critical size (r*) and He content(m*) The CBM concept has provided a great deal ofinsight into the effects of He on swelling.15,109–
112,114,118,130–133,140–151
In particular, the CBM lized the extended incubation dpa in fast reactorirradiations prior to the onset of rapid swelling Aspreviously shown in Figure 2(d) and 2(e), here weclearly distinguish between bubbles, which shrink orgrow only by the addition of He, from larger voids,which grow unstably by the continuous accumulation
rationa-of vacancies In the case rationa-of bubbles, the gas pressure (p)plus a chemical stress due to irradiation (seeSection1.06.3.4) just balances the negative capillary stress 2g/
rb, where g is the surface energy and rb the bubbleradius By definition drb/dt ¼ 0 for bubbles, while thegrowth rate is positive and negative for cavities thatare slightly smaller and larger than rb, respectively Inthe case of voids (v), drv/dt is positive at all rvgreaterthan the critical radius Voids are typically underpres-surized with p<< 2g/rv More generally, cavitiesinclude both bubbles and voids and can contain anarbitrary number of vacancies (n) and He atoms (m).The evolution of the number of discrete vacancy(n)–He (m) cavities, N(n,m), in a two-dimensionalnm space can be numerically modeled using clusterdynamics (CD) master equations In the simplest case
of growth or shrinkage by the absorption or emission
of the monomer diffusing species (He, vacancies, andSIA), an ordinary differential equation (ODE) foreach n,m cluster, dN(n,m)/dt, tracks the transitionsfrom and to all adjacent cluster classes (n 1 and
m 1), as characterized by He, vacancy, and SIArates of being absorbed (bHe,v,i) and the vacancyemission (av) rate, as
Trang 16He may be dynamically resolutioned by
displace-ment cascades.152,153There are a total of nmax mmax
such coupled ODEs The rate coefficients, a and b,
are typically computed from solutions to the
diffu-sion equation, to obtain cavity sink strengths,107,113–116
along with the concentrations of the various
spe-cies in the matrix and vacanspe-cies in local
thermody-namic equilibrium with the cavity surface The local
vacancy concentrations are controlled by the surface
energy of the void, g, via the Gibbs Thomson effect,
and the He gas pressure.109,139,141Conservation
equa-tions are used to track the matrix concentraequa-tions of
the mobile He, vacancies, and SIA based on their
rates of generation, clustering, loss to all the sinks
present, and, for the point defects, vacancy–SIA
recombination.144
Similar RT CD methods can also be used to
simultaneously model SIA clustering to form
dislo-cation loops, as well as climb driven by the excess flux
of SIA to network dislocations.111,144In AuSS, loop
unfaulting produces network dislocations, and
net-work climb results in both production and
annihila-tion of the network segments with opposite signs
Thus, dislocation structures evolve along with the
cavities
However, the a and b rate coefficients depend on a
number of defect and material parameters that were
not well known during the period of intense research
on swelling in the 1970s and 1980s, and integrating
a very large number of nmax mmaxcoupled ODEs
was computationally prohibitive at the time these
models were first proposed One simplified approach,
based on analytically calculating the rate of void
nucleation on an evolving distribution of He bubbles,
coupled to a void growth model provided
consider-able insight into the role of He in void swelling.109,111
These early models, which also included parametric
treatments of void and bubble densities,110–112 led
to the correct, albeit seemingly counterintuitive,
predictions that higher He may decrease, or even
totally suppress, swelling in some cases, while in
other cases swelling is enhanced, or remains
unaf-fected These early models also predicted the
forma-tion of bimodal cavity size distribuforma-tions, as confirmed
by subsequent modeling studies and many
experi-mental observations.111,112,114,118,131,133,134,148,151
Most aspects of void formation and swelling
incubation can be approximately modeled based
on the CBM concept A critical bubble is one that
has grown to a radius (r*) and He content (m*),
such that, upon the addition of a single He atom
or vacancy, it immediately transforms into an
unstably growing void (see Figure 2(d) and 2(e))without the need for statistical nucleation Notethat while a range of n and m clusters are energeti-cally highly favorable compared with equal numbers
of He atoms and vacancies in solution, bubbles resent the lowest free energy configuration in thevacancy-rich environments, characteristic of mate-rials experiencing displacement damage That is,
rep-in systems that can swell due to the presence ofsink bias mechanisms that segregate excess fractionsSIA and vacancies to different sinks and at lowreactor relevant damage rates, cavities primarilyevolve along a bubble path that can ultimately end
in a conversion to voids
1.06.3.4 The CBM of Void Nucleation and
RT Models of SwellingFor purposes of discussion and simplicity, the effects
of cascade defect clustering and recombination areignored, and we consider only single mobile vacan-cies and SIA defects in the simplest form of RT toillustrate the CBM At steady state, isolated vacanciesand SIA are created in equal numbers and annihilate
at sinks at the same rate Dislocation–SIA interactionsdue to the long-range strain field result in an excessflow of SIA to the ‘biased’ dislocation sinks and, thus,leave a corresponding excess flow of vacancies toother neutral (or less biased) sinks, (DvXv DiXi).Here, D is the defect diffusion coefficient and X thecorresponding atomic fraction Assuming that thedefect sinks are restricted to bubbles (b), voids (v),and dislocations (d), the DX terms are controlled bythe corresponding sink strengths (Z): Zb (4prbNb),
Zv(4prvNv) for both vacancies and SIA; Zd(r) forvacancies and Zdi(r [1 þ B]) for SIA Here, r and Nare the size and number densities of bubbles andvoids, r is the dislocation density, and B is a biasfactor At steady state,
DvXv DiXi¼½GdpaZdi=fðZbþ Zvþ ZdÞ
ðZbþ Zvþ Zd½1 þ BÞg þ DvXve ½2Here, DvXve represents thermal vacancies that exist
in the absence of irradiation and (1/3) is the ratio
of net vacancy to dpa production In the absence
of vacancy emission, the excess flow of vacanciesresults in an increase in the cavity radius (r) at arate given by
dr=dtþ¼ ðDvXv DiXiÞ=r ½3
Trang 17However, cavities also emit vacancies, resulting in
shrinkage at a rate given by the capillary
approxi-mation as
dr=dt¼ DvXveexp½ð2g=r pÞO=kT=r ½4
The Xveexp[(2g/r p)O/kT] term is the
concentra-tion of vacancies in local equilibrium at the cavity
surface, and O is the atomic volume Thus, the net
cavity growth rate is
dr=dt ¼ Df vXv DiXi DvXve
exp½ð2g=rc pÞO=kTg=r ½5
Growth stability and instability conditions occur at
the dr/dt ¼ 0 roots ofeqn [5], when
DvXv DiXi DvXveexp½ð2g=r pÞO=kT ¼ 0 ½6a
Note that DvXveis approximately the self-diffusion
coefficient, Dsd The He pressure is given by
Here, k is the real gas compressibility factor
Equa-tion [6a]can be expressed in terms of the effective
vacancy supersaturation,
L¼ ðDvXv DiXiÞ=Dsd ½6c
The bubble and critical radius occur at
L exp½ð2g=r pÞO=kT ¼ 0 ½6d
In the absence of irradiation (or sink bias), L¼ 1 and
all cavities are bubbles in thermal equilibrium, at
p ¼ 2g/rb Assuming an ideal gas, k¼ 1,eqn [6d]can
be written as
2g=r ð3mkTÞ=ð4pr3Þ kT lnðLÞ=O ¼ 0 ½7a
Note that kT ln(L)/O is equivalent to a chemical
hydrostatic tensile stress acting on the cavity
Rear-ranging eqn [7a] leads to a cubic equation with
the form,
rc3þ c1r2þ c2¼ 0 ½7b
c1¼ ½2gO=½kT lnðLÞ ½7c
c2¼ ½3mO=½4p lnðLÞ ½7d
As shown inFigure 2(d) and 2(e),eqn [7b]has up to
two positive real roots The smaller root is the radius
of a stable (nongrowing) bubble containing m He
atoms, rb, and the larger root, rv, is the
corresponding critical radius of a (m*,n*) cavity
that transforms to a growing void Voids can, and
do, also form by classical heterogeneous nucleation
on bubbles between rband rv.109,132,141However, asshown in Figure 2(d) and 2(e), as m increases, rbincreases and rvdecreases, until rb¼ rv¼ r* at thecritical m* An example of the dr/dt curves assumingideal gas behavior taken from Stoller133is shown in
Figure 11 for parameters typical of an irradiatedAuSS at 500C with L¼ 4.57 The corresponding r*and m* are 1.50 nm and 931, respectively
The critical bubble parameters can be evaluatedfor a realistic He equation of state using mastercorrection curves, y1(ln L) for m* and y2(ln L) forr*, based on high-order polynomial fits to numericalsolutions for the roots ofeqn [7b].143A simpler ana-lytical method to account for real gas behavior based
on a Van der Waals equation of state can also beused.151The results of the two models are very simi-lar.143 Voids often form on critical bubbles located
at precipitate interfaces at a smaller m* than in thematrix.142 This is a result of the surface–interfacetension balances that determine the wetting angle be-tween the bubble and precipitate interface (see
Figure 20(b)) Formation of voids on precipitatescan be accounted for by a factor Fv 4p/3, reflectingthe smaller volume of a precipitate-associated critical
1.25
Figure 11 The CBM predictions of radial growth rate of cavities as a function of their He content, m, normalized by the critical He content for conversion of bubbles to growing voids, m* The effective supersaturation is (L ¼ 4.57), temperature is (T ¼ 500 C), and surface energy is (g ¼ 1.6 J m 2 ) The two roots in the case of m < m* are for bubbles and voids, respectively Cavities can transition from bubbles to voids by classical nucleation or reach a m* by He additions The effect of He on the growth of voids is minimal
at sizes larger than about 2.5 nm in this case.
Trang 18bubble at r*, compared with a spherical bubble in the
matrix, with Fv¼ 4p/3 Note that the critical matrix
and precipitate-associated bubble have the same r*
The m* and r* are given by
m ¼ ½32Fvy1g3O2=½27ðkTÞ3ðlnðLÞ2Þ ½8a
r ¼ ½4y2gO=½3kT lnðLÞ ½8b
Figure 12shows m*, r* as a function of temperature
for typical parameters for SA AuSS steels taken from
Stoller.133More generally, L can simply be related to
Dsd, , Gdpa, B, and the sink’s various strengths
Assuming Zv 0 during the incubation period,
Thus, to a good approximation, the primarymechanism for void formation in neutron irradiations
is the gradual and stable, gas-driven growth of bles by the addition of He up to near the critical m*
Figure 13 Critical bubble predictions of m* and r* as a function of the bubble density (N b ) at 773 and 873 K for
parameters typical of a solution annealed AuSS taken from Stoller.133At low N b the bubble sink strength is lower than that for dislocations, hence bubbles have little effect on m* and r* However, at higher bubble densities the bubbles become the dominant sink resulting in rapid increases in m* and r*.
Trang 19Although nucleation is rapid on bubbles with m close
to m*, modeling void formation in terms of evaluating
the conditions leading to the direct conversion of
bubbles to voids is a good approximation.132 The
corresponding incubation dpa (dpa*) needed for Nb
bubbles to reach m* is given by
dpa ¼ m½ Nb= He=dpa½ ½10
Figure 14 shows dpa* for He/dpa¼ 10 appm dpa1
and the same AuSS parameters used in Figure 13
Clearly high Nbincreases the dpa*, both by
increas-ing the neutral sink strength, thus decreasincreas-ing L,
and partitioning He to more numerous bubble sites
Indeed, in the bubble-dominated limit, Zb>> Zdand
Zv, the dpa* scales with Nb
5
!The CBM also predicts bimodal cavity size dis-
tributions, composed of growing voids and stable
bubbles Once voids have formed, they are sinks for
both He and defects, and thus slow and eventually
stop the growth of the bubbles to the critical size and
further void formation.Figure 15shows a bimodal
cavity versus size distribution histogram plot for
a Ni–He dual ion irradiation of a pure stainless
steel,114 and many other examples can be found in
the literature111,112,114,133,153Figure 16(a)shows low
He favors the formation of large voids in a CWstainless steel irradiated in experimental breederreactor-II (EBR-II) to 40 dpa at 500C and 43 appm
He, resulting in12% swelling, whileFigure 16(b)
shows that the same alloy irradiated in HFIR at 515–
540C to 61 dpa and 3660 appm He has a muchhigher density of smaller cavities, resulting in only2% swelling.16
Thus, while He is generally necessary for voidformation, very high bubble densities can actuallysuppress swelling for the same irradiation conditions
as also shown previously inFigures 9 and 10 Thiscan lead to a nonmonotonic dependence of swelling
on the He/dpa ratio One example of a model diction of nonmonotonic swelling is shown in Fig-ure 17.154 Note that unambiguous interpretations ofneutron-irradiation data are often confounded byuncertainties in irradiation temperatures and complextemperature histories.155,156However, the suppression
pre-of swelling by high Nbis clear even in these cases.Bubble sinks can also play a significant role in thepost-incubation swelling rates Neglecting vacancyemission from large voids, and using the same assump-tions described above, leads to a simple expressionfor the overall normalized swelling rate _S, the rate of
Figure 14 Predicted incubation dpa* for the onset of void
swelling as a function of the density (N b ) of 1 nm at 773 and
873 K for parameters typical of a solution annealed AuSS
taken from Stoller 133 The dpa* increases linearly with N b at
lower bubble densities, simply because the He partitions to
more sites However, in the bubble sink dominated regime,
dpa* scales with N 5 The horizontal dashed line shows a
a Ni–He dual ion-irradiated AuSS at 670C, 10 dpa, and a
20 appm He/dpa Reproduced from Mansur, L K.; Coghlan, W A J Nucl Mater 1983, 119, 1.
Trang 20increase in total void volume per unit volume divided
by the displacement rate as
S_ ¼ ½BZdZv= Z½ð bþ Zvþ ZdÞ Zð dð1þ BÞ þ Zvþ ZbÞ
½11
Figure 18 shows _S for B ¼ 0.15 and ¼ 0.3 as a
function of Z/Z , with a peak at Z ¼ Z and
Zb 1, representing the case when nearly all thebubbles have converted to voids and balanced voidand dislocation sink strengths The _S decreases athigher and lower Zv/Zd.Figure 18also shows _S as
a function of Zv/Zdfor a range of Zb/Zv Increasing
Zbwith the other sink strengths fixed reduces the _S
in the limit scaling with 1=Z2 These results againshow that significant swelling rates require some
50
SA FFTF ORR HFIR Model predictions
550 ⬚C, 75 dpa CW 316
He/dpa ratio (appm He/dpa)
PCA, 500–520 ⬚C, 11–13 dpa
Figure 17 Data for irradiations at 500–520C of CW and SA AuSS suggesting that swelling peaks at an intermediate He/dpa ratio, reasonably consistent with the trend of model predictions (lines) at higher temperature and dpa.
Reproduced from Stoller, R E J Nucl Mater 1990, 174(2–3), 289.
Trang 21bubbles to form voids with a sink strength of Zvthat is
not too small (or large) compared with Zd However, a
large population of unconverted bubbles, with a high
sink strength Zb, can greatly reduce swelling rates
A significant advantage of the CBM is that it
requires a relatively modest number of parameters,
and parameter combinations, that are generally
rea-sonably well known, including for defect production,
recombination, dislocation bias, sink strengths,
inter-face energy, and Dsd Potential future improvements
in modeling bubble and void evolution include better
overall parameterization using electronic–atomistic
models, a refined equation of state at small bubble
sizes, and precipitate specific estimates of Fvbased on
improved models and direct measurements Further, it
is important to note that the CBM parameters can be
estimated experimentally as the pinch-off size between
the small bubbles and larger voids.114,124,157
Application of CBM to void swelling requires
treatment of the bubble evolution at various sites,
including in the matrix, on dislocations, at precipitate
interfaces, and in GBs Increasing the He generation
rate (GHe) generally leads to higher bubble
concen-trations, scaling as Nb/ Gp
He.111,112,131–133,140,144,172The exponent p varies between limits of 0, for
totally heterogeneous bubble nucleation on a fixed
number of deep trapping sites, to >1 when the
dominant He fate is governed by trap binding gies, large He bubble nucleus cluster sizes (mostoften assumed to be only two atoms), and loss of He
ener-to other sinks Assuming the dominant fate of He is ener-toform matrix bubbles, p has a natural value of 1=2for the condition that the probability of diffusing He
to nucleate a new matrix bubble as a di-He cluster isequal to the probability of the He being absorbed in apreviously formed bubble.158
Bubble formation is also sensitive to temperatureand depends on the diffusion coefficient and mech-anism, as well as He binding energies at varioustrapping sites Substitutional He (Hes) diffuses byvacancy exchange with an activation energy of
Ehs 2.4 eV.159
For bimolecular nucleation of matrixbubbles, Nb scales as exp(Ehs/2kT ) Helium canalso diffuse as small n 2 and m 1 vacancy–Hecomplexes, but bubbles are essentially immobile atmuch larger sizes Helium is most likely initiallycreated as interstitial He (Hei), which diffuses sorapidly that it can be considered to simply partition
to various trapping sites, including vacancy traps,where Heiþ V ! Hes Note that, for interstitial dif-fusion, the matrix concentrations of Hei are so lowthat migrating Hei–Hei reactions would not beexpected to form He bubbles Thermal detrapping of
Hesfrom vacancies to form Heiis unlikely because ofthe high thermal binding energy160 and see Section1.06.5for other references) but can occur by a HesþSIA! Heireaction, as well as by direct displacementevents.152,161If Heiand Hesmaintain their identities attrapping sites, they can detrap in the same configura-tion Clustering reactions between Hes, Hei, andvacancies form bubbles at the trapping sites
Thus, He binding energies at traps are also critical
to the fate of He and the effects of temperature and
GHe Traps include both the microstructural sitesnoted above as well as deeper local traps withinthese general sites, such as dislocation jogs andgrain boundary junctions136(and seeSection 1.06.5
for other references) If the trapping energies are low,
or temperatures are high, He can recycle betweenvarious traps and the matrix a number of times before
it forms or joins a bubble However, once formedbubbles are very deep traps, and at a significant sinkdensity, they play a dominant role in the transportand fate of He
In principle, the binding energies of He clustersare also important to bubble nucleation Recent
ab initio simulations have shown that even small ters of Heiin Fe are bound, although not as strongly
clus-as He–V complexes Indeed, the binding energies of
Figure 18 Predicted swelling rate ( _ S) for various bubble
to void sink strength ratios (Z b /Z v ) as a function of the void
to dislocation sink ratio (Z v /Z d ) The highest _ S is for a low
Z b /Z v at a balanced void and dislocation sink strengths
Z v Z b _ S decreases with increasing Z b /Z v and the
corresponding peak rate shifts to lower Z b /Z v
Trang 22small HemVn complexes with n m are large (2.8–
3.8 eV),134,135suggesting that the bi- or trimolecular
bubble nucleation mechanism is a good approximation
over a wide range of irradiation conditions Further,
for neutron-irradiation conditions with low GHe and
Gdpathat create a vacancy-rich environment, it is also
reasonable to assume that He clusters initially evolve
along a bubble-dominated path
As discussed previously, the effects of higher bubble
densities on overall microstructural evolutions are
complex The observation that Nbscales as GHep relation
has been used in many parametric studies of the effects
of varying bubble and void microstructures Bubble
nucleation and growth and void swelling are
sup-pressed at very low GHe However, as noted above,
swelling can sometimes decrease beyond a critical
GHe due to higher Nb Indeed, void formation and
swelling can be completely suppressed by a very high
concentration of bubbles High bubble concentrations
can also suppress the formation of dislocation loops and
irradiation-enhanced, induced, and modified
precipi-tation associated with solute segregation, by keeping
excess concentrations of vacancies and SIA very
low.16,26,111,112,162
1.06.3.5 Summary: Implications of the
CBM to Understanding He Effects on
Swelling and Microstructural Evolution
Void swelling is only one component of
microstruc-tural and microchemical evolutions that take place in
alloys under irradiation In addition to loops and
network dislocations, other coevolutions include
sol-ute segregation and irradiation–enhanced–induced–
altered precipitation In the mid-1980s, CBM and RT
models of dislocation loop and network evolution
were self-consistently integrated in the computer
code MicroEv, which also included a parametric
treatment of precipitate bubble–void nucleation
sites.133,144Later work in the 1990s further developed
and refined this code.163A major objective of much of
this research was to develop models to make
quanti-tative predictions of the effect of the He/dpa ratios
on void swelling for fusion reactor conditions
CBMs have been used to parametrically evaluate
the effects of many irradiation variables and
ma-terial parameters15,114,118,128,129,140,149,150 as well as
to model swelling as a function of temperature, dpa
and dpa rates, and the He/dpa ratio (see both Stoller
and Odette references) The CBMs have also been
both informed by and compared with data from
experiments in both fast and mixed thermal–fast
spectrum test reactors, including EBR-II (fast), FFTF(fast), and HFIR (mixed),16,119complemented by exten-sive dual ion CPI results.26,124,125,128,129,157,164a,164–171The semiempirical CBM models and concepts ratio-nalize a wide range of seemingly complex and some-times disparate observations, including the following:
He/dpa dependence of the number densities ofbubbles and voids
including the effects of temperature and stress
tions of small He bubbles and larger voids
interfaces
by increasing GHe, depending on the combination
of other irradiation and material variables
ber of densities of bubbles
microstructural features, resulting in weaker trendtoward refinement of precipitate and loop struc-tures at higher GHeand, in the limit of very high
Nb, suppression of loops and precipitation
history of He implantation in CPI
associated with corresponding influence on cipitation, solute segregation, and the self-diffusioncoefficient
pre-scale precipitates that trap He in small interfacebubbles
compared with fcc AuSSThe concept of trapping He in a high number den-sity of bubbles to enhance the swelling and HTHEresistance (and creep properties in general) was imple-mented in the development of AuSS containingfine-scale carbide and phosphide phases Figure 19
shows the compared cavity microstructures resulting
in 6% void swelling in a conventional AuSS(Figure 19(a)) to an alloy modified with Ti andheat treated to produce a high density of fine-scaleTiC (Figure 19(b)) phases with less than 0.2%bubble swelling following irradiation to 45 dpa and
2500 appm He at 600C.172 There are many otherexamples of swelling-resistant AuSS that were suc-cessful in delaying the onset of swelling to much
Trang 23higher dpa than in conventional AuSS However, as
illustrated in Figure 7, these steels also eventually
swell This has largely been attributed to
thermal-irradiation instability and coarsening of the fine-scale
precipitates that provide the swelling resistance.172
FMS are much more resistant to swelling than
advanced AuSS.15,102,104,116,128,129,162,169,174,175 The
swelling resistance of FMS, compared with AuSS,
can be attributed to a combination of their (a) lower
dislocation bias; (b) higher sink densities for
parti-tioning He into a finer distribution of bubbles, thus
increasing m*; (c) low void to dislocation sink ratios;
(d) a higher self-diffusion coefficient that increases
m*; and (e) lower He/dpa ratios.15,176However, void
swelling does occur in FMS, as well as in unalloyed
Fe,177 and is clearly promoted by higher He/dpa
ratios Higher He can decrease incubation times for
void formation and increase Zv/Zdratios closer to 1,
resulting in higher swelling rates.52,157,168–171Recent
models predict significant swelling in FMS,178and the
potential for high postincubation swelling rates in
these alloys remains to be assessed Swelling in
FMS clearly poses a significant life-limiting
chal-lenge in fusion first wall environments in the
temper-ature range between 400 and 600C
NFA, which are dispersion strengthened by a high
density of nanometer-scale Y–Ti–O-enriched features,
are even more resistant to swelling and other
mani-festations of radiation damage than FMS.22,23,51,179,180
Irradiation-tolerant alloys will be discussed in
Section 1.06.6
1.06.3.6 HTHE Critical Bubble Creep
Rupture Models
The CBM concept can also be applied to the effects
of grain boundary He on creep rupture properties
Stress-induced dislocation climb also results in
gen-eration excess vacancies that can accumulate at
growing voids In particular, tensile stresses normal
to GBs (s) generate a flux of vacancies to boundarycavity sinks, if present, and an equal, but opposite,flux of atoms that plate out along the boundary asillustrated inFigure 20(a) The simple capillary con-dition for the growth of empty cavities is the s> 2g/
r In this case of cavities containing He, the growthrate is given by
dr=dt ¼ ½ðDgbdÞ=ð4pr2Þ
f1 exp½ð2g=r P sÞO=kTg ½12Here Dgb and d are the grain boundary diffu-sion coefficient and thickness, respectively Thecorresponding dr/dt ¼ 0 conditions also lead to
a stable bubble (rb) and unstably growing creepcavity (r*) roots As noted previously, a vacancysupersaturation, L, produces a chemical stress that
is equivalent to a mechanical stress s¼ kT ln(L)/O.Thus, replacing ln(L) in eqn [8a] and [8b] withsO/kT directly leads to expressions for m* and r*for creep cavities
m ¼ ½32Fvpg3=½27kTs2 ½13a
This simple treatment can also be easily modified toaccount for a real gas equation of state Note that it isusually assumed that GBs are perfect sinks for bothvacancies and SIA Thus, it is generally assumed thatdisplacement damage does not contribute to the for-mation of growing creep cavities
Understanding HTHE requires a correspondingunderstanding of the basic mechanisms of creep rup-ture in the absence of He At high stresses and shortrupture times, the normal mode of fracture in AuSS
is transgranular rupture, generally associated withpower law creep growth of matrix cavities.181,182However, at lower stresses IG rupture occurs in a
0.25 mm
Figure 19 Comparison of a conventional AuSS (a) to a swelling-resistant (b) Ti-modified alloy for HFIR irradiations
at 600C to 45 dpa and 2500 appm He Reproduced from Maziasz, P J.; J Nucl Mater 1984, 122(1–3), 472.
Trang 24wide range of austentic and ferritic alloys Although
space does not permit proper citation and review, it is
noted that a large body of literature on IG creep
rupture emerged in the late 1970s and early 1980s
Briefly, this research showed that under creep
condi-tions a low to moderate density of grain boundary
cavities forms (1010–1012m2), usually in
associa-tion with second-phase particles and triple-point
junctions.183–184a Grain boundary sliding results in
transient stress concentrations at these sites, and
interface energy effects at precipitates also reduce
the critical cavity volume (Fv 4p/3) relative to
matrix voids, as illustrated inFigure 20(b)
Once formed, however, creep cavities can rapidly
grow and coalesce if unhindered vacancy diffusion
and atom plating take place along clean GBs Such
rapid cavity growth rates lead to short rupture times
in low creep strength, single-phase alloys Thus,
use-ful high-temperature multiphase structural alloys
must be designed to constrain creep cavity
nucle-ation and growth rates by a variety of mechanisms
For example, grain boundary phases can inhibit
dis-location climb and atom plating.185
As illustrated inFigure 20(a), growth cavities, which
are typically not uniformly distributed on all grain
boundary facets, can be greatly inhibited by the
con-straint imposed by creep in the surrounding cage of
grains, which is necessary to accommodate the cavity
swelling and grain boundary displacements.186 Creep
stresses in the grains impose back stresses on the GBsthat result in compatible deformation rates Thus, it is theaccommodating matrix creep rate that actually controlsthe rate of cavity growth, rather than grain boundarydiffusion itself Creep-accommodated, constrained cav-ity growth rationalizes the Monkman–Grant relation187between the creep rate (e0), the creep rupture time (tr),and a creep rupture strain (ductility) parameter (er) as
Thus, in high-strength alloys, low dislocation creeprates (e0) lead to long tr The typical form of e0
e0¼ AsrexpðQcr=kTÞ ½14bThe effective stress power r for dislocation creep istypically much greater than 5 for creep-resistantalloys, and the activation energy for matrix creep of
Q cr 250–350 kJ mol1 is on the order of the bulkself-diffusion energy.181These values are much higherthan those for unconstrained grain boundary cavitygrowth, with r 1–3 and Q gb 200 kJ mol1
A number of creep rupture and grain boundarycavity growth models were proposed based on theseconcepts.186,188,189Note that there are also conditions,when grain boundary vacancy diffusion and atomplating are highly restricted and cavities are wellseparated, where matrix creep enhances, rather thanconstrains, cavity growth As noted above, power lawcreep controls matrix cavity growth at high stress,
(b) (a)
so that the deformation processes come to a steady-state balance, where the creep rate controls the cavity growth rate (b) A schematic illustration of the differences in the volume of cavities with the same radius of curvature that are located in the matrix, on grain boundaries, and on grain boundary particles Smaller volumes reduce the critical m* for conversion of bubbles to creep cavities due to the applied stress The same mechanism occurs for bubble to void conversions associated with chemical stresses due to irradiation-induced vacancy supersaturation.
Trang 25leading to transgranular fracture.181,182Models of the
individual, competing, and coupled creep and cavity
growth processes have been used to construct creep
and creep rupture maps that delineate the boundaries
between various dominant mechanism regimes
How-ever, further discussion of this topic is beyond the
scope of this chapter
Accumulation of significant quantities of grain
boundary He has a radical effect on creep rupture,
at least in extreme cases First, at high He levels, the
number density of grain boundary bubbles (Ngb) and
creep cavities (Nc) is usually much larger than the
corresponding number of creep cavities in the absence
of He; the latter is of the order 1010–1012m2.181,190
Figure 21shows the evolution of He bubbles and grain
boundary cavities under stress.191Indeed, Ngbof more
than 1015m2 have been observed in high-dose He
implantation studies.100,192 Although Ngbis not well
known for neutron-irradiated AuSS, it has been
esti-mated to be of the order 1013m2or more.193,194
At high He levels, a significant fraction of the
grain boundary bubbles convert to growing creep
cavities, resulting in high Nc Of course, both Ngb
and Nc depend on stress as well as many material
parameters and irradiation variables, especially those
that control the amount of He that reaches and
clus-ters on GBs As less growth is required for a higher
density of cavities to coalesce, creep rupture strains,
er, roughly scale with Nc1=2 Bubble-nucleated creepcavities are also generally more uniformly distributed
on various grain boundary facets More uniformdistributions and lower er decrease accommodationconstraint, thus, further reducing rupture times asso-ciated with cavity growth
Equation [13a]suggests that m* scales with 1/s2
If the GB bubbles nucleate quickly and once formedthe creep cavities rapidly grow and coalesce, thencreep rupture is primarily controlled by gas-drivenbubble growth to r* and m*.93–95,97In the simplest case,assuming a fixed number of grain boundary bubbles
Ngb and flux of He to the grain boundary, JHe, thecreep rupture time, tr, is approximately given by
tr¼ f½Fv32pg3=½27kTs2g½Ngb=JHe Ngb=½GHes2 ½15Note that this simple model, predicting tr/1/s2scal-ing, is a limiting case primarily applicable at (a) lowstress; (b) when creep rupture is dominated by Hebubble conversion to creep cavities by gas-driven bub-ble growth to r*; and (c) when diffusion (or irradiation)creep-enhanced stress relaxations are sufficient to pro-duce compatible deformations without the need forthermal dislocation creep in the grains More gener-ally, scaling of tr/1/sr, r 2 is expected for bubblescontaining a distribution of m He atoms For example,
if Ngbscales as mq, then Ncwould scale ass2q.194,195Further, at higher s, hence lower tr, there is lesstime for He to collect on GBs Thus in this regime,intragranular dislocation creep, with a larger stresspower, r, may return as the rate-limiting mechanismcontrolling the tr–srelations
Equation [15]also provides important insight intothe effect of both the grain boundary and matrixmicrostructures Helium reaches the GBs (JHe) only
if it is not trapped in the matrix Matrix bubbles are,
by far, the most effective trap for He.95,97 If it isassumed that the number of matrix bubbles, Nb, isproportional to√GHewhile the grain boundary bub-ble number density (Ngb) is fixed, a scaling relationfor trcan be approximated as
con-YE-11611
YE-11560
0.1 mm 0.1 mm
Figure 21 The growth of grain boundary bubbles and
their conversion to creep cavities in an AuSS: (a) bubbles on
grain boundaries of a specimen injected with 160 appm and
annealed at 1023 K for 6.84 10 4 s; (b) the corresponding
cavity distribution for an implanted specimen annealed at
1023 K for 6.84 10 4
s under a stress of 19.6 MPa.
Reproduced from Braski, D N.; Schroeder, H.; Ullmaier, H.
J Nucl Mater 1979, 83(2), 265.
Trang 26gas-driven constrained growth of grain boundary
cavities.198 The HTHE models developed by
Trinkaus and coworkers were closely integrated with
the extensive He implantation and creep rupture
studies discussed further below It should be
empha-sized that the HTHE models cited above are only
qualitative and primarily represent simple scaling
concepts that must be validated and calibrated using
microstructural, creep rate, and creep rupture data
For example, more quantitative models require
detailed treatment of He accumulation and
redistri-bution at the GBs into a stably growing population
of bubbles, with a time-dependent fraction that
ultimately converts to growing creep cavities
1.06.3.7 Experimental Observations
on HTHE
The results of experimental studies on He
embrittle-ment of AuSS are broadly consistent with the concepts
described here However, the literature for neutron
irradiations is much more limited than in the case
of microstructural evolution and matrix swelling,
especially for the most pertinent data from reliable
in-reactor creep rupture tests Indeed, there is little
quan-titative characterization of grain boundary cavity and
other microstructures for neutron-irradiated alloys
The most consistent trend for neutron irradiations
is that high-temperature postirradiation tensile tests
show significant to severe reductions in tensile ductility
and creep rupture times and IG rupture along GBs.11
As noted above, there is a much more significantbody of work for well-characterized high-energy Heion implantation studies Helium can be preimplanted
at various temperatures and further subjected to ous postimplantation annealing treatments, prior totensile or creep testing, or simultaneously with creeptesting The different modes of He implantation result
vari-in very different creep rupture behavior.90 Heliumimplantation during high temperature in-beam creep
is perhaps the most relevant, controlled, and systematicapproach to studying HTHE A series of implantationstudies carried out at the Research Center Ju¨lich inGermany, coupled with the models described above,are the most comprehensive and insightful examples
of this research.90,91,99,100,192,199–201 Figure 22(a)
shows the mean trend lines for trversus applied stressfor SA 316SS at 1023 K for in-beam creep, at animplantation rate of 100 appm He/h, compared withunimplanted controls.90 Clearly, HTHE leads to avery large reduction in the trespecially at lower stress.The stress power is r 4 for the in-beam creepcondition, compared with 9 for the unimplantedcontrol.Figure 22(b)shows a corresponding plot for
a Ti-modified AuSS (DIN 1.4970) in-beam creeptested at 1073 K.90HTHE is observed, but the magni-tude of the reduction in tris less in this case The stresspower in-beam creep condition is r 2.85 comparedwith 5.7 for the control As expected, HTHE alsoreduces er; in the case of Ti-modified steel, erdecreases from10% to 1%90
and for the annealed316SS from more than 30% to 1% or less.99Similar
0.1
80 100 120 140 160 180 200 1
10 100
Figure 22 (a) The creep rupture time versus stress for a 316 AuSS tested at 1023 K under He implantation at a rate
of 100 appm h 1 and the corresponding unimplanted control showing severe HTHE (b) The creep rupture time versus stress for a Ti-modified AuSS tested at 1073 K also under He implantation at a rate of 100 appm h 1 and the corresponding unimplanted control Data for He preimplantation to 100 appm at 1073 K is also shown.90Note that the Ti-modified AuSS is much stronger than the 316 alloy in spite of the higher test temperature and that the effect of HTHE is mitigated at lower stresses in this alloy.
...corresponding number of creep cavities in the absence
of He; the latter is of the order 10 10 ? ?10 12 m2.18 1 ,19 0
Figure 21shows the evolution of. .. swelling resistance.17 2
FMS are much more resistant to swelling than
advanced AuSS.15 ,10 2 ,10 4 ,11 6 ,12 8 ,12 9 ,16 2 ,16 9 ,17 4 ,17 5 The
swelling resistance of FMS,... results.26 ,12 4 ,12 5 ,12 8 ,12 9 ,15 7 ,16 4a ,16 4? ?17 1The semiempirical CBM models and concepts ratio-nalize a wide range of seemingly complex and some-times disparate observations, including the following: