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The coercivity of this sample was decreased by half PACS: 75.50.Ww; 81.05.Ys; 81.40.Ef Keywords: FePt magnets; Cold rolling; Nanostructured magnetic materials; Bulk multilayers; Micro-sy

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Journal of Magnetism and Magnetic Materials 257 (2003) L139–L145

Letter to the Editor

An original route for the preparation of hard FePt

N.H Haia,b, N.M Dempseya, M Veronc, M Verdierc, D Givorda,*

a Laboratoire Louis N !eel, 25 Avenue des Martyrs, BP 166, 38042 Grenoble cedex 9, France

b Cryolab, Faculty of Physics, Vietnam National University, Hanoi, 334, Nguyen Trai, Thanh Xuan, Hanoi, Viet Nam

c LTPCM-INPG, Domaine Universitaire, BP 75, 38402 St Martin d’H "eres, France

Received 16 September 2002

Abstract

The preparation of FePt hard magnetic foils by an original procedure is described in this paper The process

results from controlled diffusion and an ordering phase transformation Coercivities as high as 0.9 T were measured in a VSM at room temperature following annealing at 4501C for 48 h The coercivity of this sample was decreased by half

PACS: 75.50.Ww; 81.05.Ys; 81.40.Ef

Keywords: FePt magnets; Cold rolling; Nanostructured magnetic materials; Bulk multilayers; Micro-system magnets

1 Introduction

Equiatomic FePt alloys may exist in a

disor-dered face-centered-cubic phase (high-temperature

phase) or an ordered face-centered-tetragonal

(FCT) phase (low-temperature phase) [1]

Although the ordered phase is stable below about

13001C, the disordered phase may be stabilized by

quenching bulk samples from high temperature or

depositing thin film samples at room temperature

The ordered FCT phase, commonly known as the

L10 phase, is of interest for permanent magnet

applications due to its excellent intrinsic magnetic properties (m0MS¼ 1:43 T and K1¼ 6:6 MJ/m3at

300 K; TC¼ 750 K) and its corrosion resistance

[2] It can be formed by the controlled annealing of the disordered phase through a first-order phase transition [3–6] Alternatively, the ordered phase can be directly prepared in thin-film form by deposition on substrates heated to the appropriate temperature[7] Ordered FePt thin films have also been prepared by optimized heat treatments of Fe/

Pt multilayers with individual layer thickness of the order of 1–3 nm [8,9] Bulk samples are magnetically isotropic owing to the three variants for the tetragonal distortion of the cubic phase Under certain conditions, crystallographic texture may be obtained in thin films owing to the preferential crystallization along the materials

*Corresponding author Laboratoire Louis N!eel, 25 Avenue

des Martyrs, BP 166, 38042 Grenoble cedex 9, France Fax:

+4-76-88-11-91.

E-mail address: givord@grenbole.cnrs.fr (D Givord).

0304-8853/03/$ - see front matter r 2002 Elsevier Science B.V All rights reserved.

PII: S 0 3 0 4 - 8 8 5 3 ( 0 2 ) 0 1 2 8 4 - 2

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most dense crystallographic directions on

poly-crystalline substrates (fiber texture) or epitaxial

growth on single crystalline substrates [5–7]

Room-temperature coercivity values of typically

0.5 T have been developed in bulk samples [3]

while higher values are reported for thin-film

samples (typically 1–2 T)[4–9]

In this paper we report on the novel use of a

cyclic cold-rolling process to produce

nanocom-posite Fe/Pt multilayers which are then heat

treated to produce hard magnetic FePt foils This

study forms part of a body of work on the use of

classical mechanical deformation techniques (e.g

drawing, rolling and extrusion) to prepare

nano-composite materials by cyclic deformation

invol-ving sample re-assembly of macrocomposite

materials[10–15]

2 Experimental

Astack of iron and platinum foils {Fe(75 mm)/

Pt(100 mm)}10 (49 at% Fe—calculated from the

measured masses; stack dimensions: 1.8  4.5 

15 mm3) was inserted into a sheath (stainless-steel

tube) and the ensemble was compressed in a

hydraulic press under ambient conditions

(Pmax¼ 5 ton/cm2

) so as to compact the sample vertically and produce parallel upper and lower

surfaces The thickness of the ensemble was then

progressively reduced by multiple-pass cold

roll-ing, the inter-cylinder spacing being slightly

reduced for each new pass In a given rolling

cycle, involving about 100 passes, the total

thickness was reduced by a factor 10 (i.e

tinit=tfinalE10) The low deformation rate per pass

typical of cold rolling allowed progressive

defor-mation without stress-relief heat treatment, a very

important factor for multilayers consisting of

metals which are miscible at the temperatures

required for stress-relief heat treatment The

sample was then removed from the stainless-steel

sheath by cutting off the edges of the sheath and

simply lifting off the upper and lower steel layers

Following this, the multilayer sample was cut into

short lengths, piled up to form a stack and inserted

into a new sheath The sample was submitted to

four such rolling cycles (cumulative reduction

factor E104

) and the final multilayered foil had

a total thickness of about 100 mm The nanos-tructured multilayer was then sealed under va-cuum (105mbar) in a quartz tube, annealed in a muffle furnace at temperatures in the range 450– 5501C (t=30 s to 48 h) and then water quenched SEM images were taken with a LEO 1530 electron microscope equipped with a field emission gun and operated at 20 kV, the TEM images were taken with a 3010 FX Jeol electron microscope operated

at 300 kV XRD diffraction patterns were made with Cu Karadiation and magnetization measure-ments were performed on either a VSM or an extraction magnetometer

3 Structural analysis SEM images of the Fe/Pt multilayers after two and four rolling cycles are shown in Fig 1 The thickness of the individual layers after two cycles is typically less than 1 mm and after four cycles it is of the order of some tens of nanometers, in agree-ment with the bulk reduction factor

X-ray diffraction analysis reveals that, after four deformation cycles, the Pt layers are (2 2 0) in-plane textured, as expected for rolled FCC metals

the rocking curve of the (2 2 0) peak is about 161 (inset ofFig 2) The intensities of the Fe peaks are much lower than those of the Pt peaks owing to the low atomic number of Fe relative to Pt; nevertheless, the (2 0 0) texture expected for BCC metals is discernible The diffraction spectra of the samples annealed for very short times (e.g 30 s at

Fig 1 SEM images of Fe/Pt multilayers after (a) two and (b) four rolling cycles.

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5001C) are comparable to those of non-annealed

samples However, peaks of both the fundamental

and superstructure reflections of ordered FCT

FePt are observed for annealing times as short as

2 min at 5001C, indicating that both diffusion and

ordering occur under these conditions Only trace

quantities of the FCC phase are evident for short

annealing times (e.g 5 and 15 mins at 4501C,

extended annealing times (e.g 48 h at 4501C,

is formed almost immediately upon heating

nanostructured Fe/Pt multilayers in this

tempera-ture range Alattice parameter aE3.86 (Aand a

tetragonal distortion c=aE0.96 are estimated for

all annealing conditions studied The diffraction

peak widths become narrower as the annealing

time increases, which may be attributed to grain

growth The XRD spectrum of the sample

annealed at 4501C/48 h is shown inFig 4 Partial

crystallographic texture is identified as the

inten-sities of the (0 0 1) and (0 0 2) peaks are twice as

high as those expected for isotropic material

(intensity values taken from the PDF file

43-1359) The degree of long range order in the L10

phase can be quantified by the chemical ordering

2θ

θ (°)

fwhm = 16°

Pt (220)

Fig 2 XRD patterns (Cu K a radiation) of Fe/Pt multilayer

after four deformation cycles (powder diffraction intensities for

Pt and Fe are represented by  and  , respectively) Inset:

rocking curve of Pt (2 2 0) peak.

2θ

5 min.

15 min.

48 hrs

(311) fcc (311) fct (113) fct (222) fcc (222) fct

Fig 3 High-angle section of the XRD spectra (Cu K a radia-tion) of FePt foils produced by annealing Fe/Pt multilayers at 4501C for times ranging from 5 min to 48 h The vertical dashed lines represent the 2y positions of peaks belonging to the disordered FCC structure, taken from PDF file 29-0717, and those of the ordered FCT FePt structure calculated using the lattice parameters estimated with lower angle peaks (taking

l ¼ 1:54056 ( A).

2θ

Fig 4 XRD patterns (Cu K a radiation) of FePt foil produced

by annealing Fe/Pt multilayer at 4501C/48 h, the superstructure reflections of the L1 0 phase are denoted by the letter ‘‘s’’ (experimental data are represented by solid lines; powder diffraction intensities for FCT FePt (L1 ) are represented by ).

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parameter S; defined as

S ¼ ðrFe xFeÞ=yPt¼ ðrPt xPtÞ=yFe;

where xFeðPtÞis the atomic fraction of Fe(Pt) in the

sample, yFeðPtÞ the fraction of Fe(Pt) sites, and

rFeðPtÞ the fraction of Fe(Pt) sites occupied by the

right atomic species[17,7] It can be estimated by

comparing the integrated intensities of the (0 0 1)

superstructure peak and the (0 0 2) fundamental

peak [7] SE0:8 was estimated for the sample

annealed at 4501C/48 h (Fig 4), which is

compar-able to the value, 0.970.1, reported for epitaxial

films[7] The fact that this value is less than 1 may

be attributed to incomplete order in the FCT

phase (possibly due to the relatively low annealing

temperature) and/or a variation in composition

away from the 50:50 stoichiometry of the perfectly

ordered L10phase Plane-view TEM analysis of a

heat-treated sample (4501C/48 h), reveals many

interesting microstructural features (Figs 5 and 6)

The in-plane dimensions of the FePt grains vary

from tens of nanometers to some hundreds of

nanometers; an area with relatively large grains is

shown in Fig 5 Diffraction patterns taken on

individual grains reveal superstructure reflections,

confirming that the FePt is ordered Aband-like structure, with bandwidths of the order of 10 nm,

is observed in many grains Diffraction analysis of

an area of a large grain containing these bands

structure, i.e these bands are not twins, and that the bands are roughly perpendicular to the /

2 2 0S direction Twinning is observed in the diffraction pattern of another area of this grain,

in which the orientation of the bands changes along linear fronts (Fig 6) This band structure is not well understood and may simply be due to heavy faulting However, the fact that the bands are perpendicular to the /2 2 0S direction, a direction along which Fe and Pt atoms form alternate layers in the ordered FCT FePt structure, may suggest that the bands are related to an anti-phase-domain structure Moir!e patterning and boundary traces due to the superposition of grains are also clearly visible Cross-sectional observa-tions are under way to determine the thickness of the grains Adetailed investigation of the micro-structure of as-rolled and annealed Fe/Pt struc-tures will be reported elsewhere

4 Magnetic properties Room-temperature VSM magnetization mea-surements reveal that coercivity is developed even after very short annealing times, demonstrating the early onset of ordering into the high-aniso-tropy L10 phase (Fig 7) Coercivity continues to increase with annealing time, which can be attributed to progressive changes in the complex microstructure of this system The optimum coercivity value obtained in these foils (m0H ¼ 0:9 T) is significantly higher than that usually obtained in bulk FePt, which can be related to the foil’s specific nanostructure A detailed study of the relationship between coerciv-ity and nanostructure is under way Hysteresis loops of the sample with the highest observed value of coercivity (annealed at 4501C/48 h), measured in three orthogonal directions in an extraction magnetometer, are shown in Fig 8(for

a given sample the value of coercivity measured in the VSM was higher than that measured in the

Fig 5 TEM image and diffraction pattern of a section of an

FePt foil, produced by annealing an Fe/Pt multilayer (4501C/

48 h), containing a number of grains with in-plane dimensions

in the range 100–300 nm.

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extraction magnetometer owing to the higher field sweep rate in the former; kinetic effects on magnetization reversal in this system were re-ported by Luo et al [18]) The higher value of remanent magnetization in the out-of-plane loop is

in agreement with the observation of partial (0 0 1) texture in the XRD pattern of this sample (Fig 4) The temperature dependence of coercivity and remanent magnetization in the sample annealed at 4501C/48 h, measured in-plane in the range 10–700 K in an extraction magnetometer, are shown in the inset of Fig 7 Asignificant high-temperature coercivity of 0.37 T was measured at

600 K The energy product of this foil was estimated to be 100 kJ/m3 at 300 K and about

25 kJ/m3at 600 K No decrease in room-tempera-ture coercivity was detected following repeated high-temperature measurements up to 700 K This indicates that the microstructure is stable up to this temperature, which is very important if

Fig 6 TEM image of one large grain of an FePt foil, produced by annealing an Fe/Pt multilayer (4501C/48 h), displaying a band structure (see text) The diffraction pattern of the left-hand side of the grain is characteristic of a single crystalline structure (top left inset) while that of the right-hand side is characteristic of a twinned structure (top right inset).

0

0.2

0.4

0.6

0.8

1

0.001 0.01 0.1 1 10 100 1000 10 4

450°C

500°C

550°C

µ0

H C

annealing time (minutes)

0 0.2 0.4 0.6 0.8 1

0 100 200 300 400 500 600 700

µ0

µ0

T (K)

Fig 7 Variation of room-temperature coercivity of FePt foils

prepared by annealing Fe/Pt multilayers plotted as a function

of annealing conditions (VSM measurements); inset:

tempera-ture dependence of coercivity and remanent magnetization of

FePt foil produced by annealing Fe/Pt multilayer at 4501C/48 h

(extraction magnetometer measurements).

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these foils are to be used in high-temperature

applications

5 Conclusions

Cyclic cold rolling has been used to prepare

textured Fe/Pt multilayer foils of total thickness

100 mm and individual layer thicknesses of the

order of 10 nm Ordered FCT FePt (L10) is rapidly

formed upon annealing in the temperature range

450–5501C Coercivities as high as 0.9 T at 300 K

have been measured in annealed foils This

coercivity value is intermediate between the

high-est values reported for bulk and thin film samples

Coercivity decreases relatively slowly with

increas-ing measurincreas-ing temperature, attainincreas-ing a value of

0.37 T at 600 K Efforts are now under way to

increase the texture of the hard foils obtained and

thus further increase remanence/energy product

values Finally, the form and size of the samples

produced (foils of thickness 100 mm) make them

suitable candidates for magnetic micro-system applications [19]

Acknowledgements This work was carried out within the framework

of the European project for the development of high-temperature magnets ‘‘HITEMAG’’ (G5RD-2000-00213) which is supported by the Commis-sion of the European Union (D.G XII) The authors would like to thank Dr M Venkatesan for fruitful discussions Scanning electron micro-scope imaging was performed with Nanofab (CNRS Grenoble) facilities N.H Hai gratefully acknowledges support of the CNRS-PICS pro-gram (Nanomat!eriaux) and the French Embassy in Vietnam

References

[1] O Kubaschewski, Fe–Pt binary phase diagram, in: Iron-Binary Phase Diagrams, Springer, Berlin, 1982, 91pp [2] R Skomski, J.M.D Coey, Permanent Magnetism, In-stitute of Physics Publishing, Bristol and Philadelphia,

1999, 269pp.

[3] K Watanabe, H Masumoto, J Jpn Inst Met 48 (1984) 930.

[4] J.A Aboaf, T.R McGuire, S.R Herd, E Klokholm, IEEE Trans Magn 20 (1984) 1642.

[5] K.R Coffey, M.A Parker, J.K Howard, IEEE Trans Magn 31 (1995) 2737.

[6] R.A Ristau, K Barmak, L.H Lewis, K.R Coffey, J.K Howard, J Appl Phys 86 (1999) 4527.

[7] A Cebollada, D Weller, J Sticht, G.R Harp, R.F.C Farrow, R.F Marks, R Savoy, J.C Scott, Phys Rev B 50 (1994) 3419.

[8] B.M Lairson, M.R Visokay, R Sinclair, B.M Clemens, Appl Phys Lett 62 (1993) 639.

[9] J.P Liu, C.P Kuo, Y Liu, D.J Sellmyer, Appl Phys Lett 72 (1998) 483.

[10] F.P Levi, J Appl Phys 31 (1960) 1469.

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B 211 (1953) 43.

[12] K Yasuna, M Terauchi, A Otsuki, K.N Ishihara, P.H Shingu, J Appl Phys 82 (1997) 2435.

[13] F Wacquant, S Denolly, A Gigu"ere, J.P Nozi"eres, D Givord, V Mazauric, IEEE Trans Magn 35 (1999) 3484.

[14] A Gigu"ere, N.H Hai, N.M Dempsey, D Givord, J Magn Magn Mater 242–245 (2002) 581.

-0.8

-0.4

0

0.4

0.8

-2 -1.5 -1 -0.5 0 0.5 1 1.5 2

x y z

µ0

µ0 H (T)

-1.2 -0.4 0 0.4 0.8

-10 -5 0 5 10

Fig 8 Room-temperature magnetization loops of FePt foils

(4501C/48 h) measured: in-plane transverse to rolling direction

(x), in-plane parallel to rolling direction (y) and out-of plane (z)

(out-of-plane measurement corrected for demagnetizing field

with demagnetizing factor N=1 Note that this simple classical

treatment of demagnetizing field effects is valid at remanence

but not in the vicinity of the coercive field [20] ) Inset: MðHÞ

measured in the z-direction with ðm0HapplÞmax¼ 10 T (extraction

magnetometer measurements).

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[15] A Gigu"ere, N.M Dempsey, M Verdier, L Ortega, D.

Givord, IEEE Trans Magn (Proceedings Intermag 2002),

to appear.

[16] R.W.K Honeycombe, The Plastic Deformation of Metals,

Edward Arnold Ltd., London, 1968, 325pp.

[17] B.E Warren, X-ray Diffraction, Addison-Wesley

Publish-ing Company, California, 1969, 206pp.

[18] C.P Luo, S.H Shan, D.J Sellmyer, J Appl Phys 79 (1996) 4899.

[19] O Cugat, Micro-Actionneurs Electromagn!etiques— MAGMAS (MAGnetic Micro Actuators and Systems), Hermes-Lavoisier, Series EGEM, 2002, to appear.

[20] N.H Hai, N.M Dempsey, D Givord, in preparation.

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