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DSpace at VNU: An Optimized Discontinuous PWM Method to Minimize Switching Loss for Multilevel Inverters

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The discontinuous PWM DPWM methods of two-level inverters have been studied for many years, and they are introduced as an approach to reduce the switching loss [5]–[11].. A space vector

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by varying the offset depending on peak values of three-phase load

currents As results of avoiding commutations at high currents, the

switching loss can be reduced The proposed method is

theoreti-cally analyzed and verified by experimental results.

Index Terms—Discontinuous pulse width modulation (DPWM),

multilevel inverter, switching losses.

I INTRODUCTION

IN RECENT YEARS, multilevel inverters have been

in-tensively developed for the high-performance applications

[1]–[4] Their main topologies, such as diode-clamped type,

cascaded type, and capacitor-clamped type, are commonly

used, as shown in Fig 1 Three pulse width modulation (PWM)

techniques, such as selective harmonic elimination PWM (SHE

PWM), carrier-based PWM (CPWM), and space vector PWM

(SVPWM), have been favorably used in practice Because of

having a small number of switching, the SHE PWM method

shows advantage for high-power applications Two remaining

PWM techniques are commonly used in various fields because

of their excellent PWM qualities The discontinuous PWM

(DPWM) methods of two-level inverters have been studied

for many years, and they are introduced as an approach to

reduce the switching loss [5]–[11] DPWM methods can be

realized using the SVPWM approach by eliminating one from

the redundant zero vectors in the switching state sequence [6]

or CPWM ones by adding offset to make some leg-voltage

attain one of two dc-rail levels [7]–[10] Some studies were

concentrated on analyzing the impacts of DPWM waveforms on

the current ripple [5], [7] A space vector DPWM strategy for

two-level inverter was proposed for minimizing the switching

loss [6] The switching state sequence was selected in relation

to the current vector position to avoid commutations at the peak

current Its principle was further extended for the whole range

Manuscript received August 1, 2009; revised January 12, 2010 and March 29,

2010; accepted May 14, 2010 Date of publication January 17, 2011; date of

current version August 12, 2011.

N.-V Nguyen and B.-X Nguyen are with the Department of Electrical

Engineering, Ho Chi Minh City University of Technology, Ho Chi Minh City,

Vietnam (e-mail: nvnho@hcmut.edu.vn; nxbac@hcmut.edu.vn).

H.-H Lee is with the Department of Electrical Engineering, University of

Ulsan, Ulsan 680-749, South Korea (e-mail: hhlee@mail.ulsan.ac.kr).

Color versions of one or more of the figures in this paper are available online

at http://ieeexplore.ieee.org.

Digital Object Identifier 10.1109/TIE.2010.2102312

Fig 1 Circuit diagram of five-level neutral point-clamped (NPC) inverter.

of the load power factor, but with the CPWM approach, the offset is modified to make commutation instants disappear at the highest current amplitudes [9] The description of current situations for the extended range was not clear The drawback was that it was a need of a detector of current vector position, angular conversion, and rotation operation Regarding the load power factor, other offset proposal of the optimal general DPWM was also found in [8] It was proven that the switching loss can be reduced to about 50–63% of the conventional continuous PWM method Studying of the minimized switching loss PWM technique for two-level inverter was then applied for the active power filter [12] There have been recently several studies about DPWM methods for multilevel inverter [13]–[16] The multicarrier-based DPWM methods for multilevel inverters are being deduced, in principle, similar to that of a two-level inverter For two-level inverters, two zero redundant vectors did not cause any complication with offset control The relationship between offset and switching states was simply clarified in [7], [10] However, the obtained results have not extended enough for multilevel inverters

It is due to the complication given by the existence of a larger number of redundant vectors, which offer a lot of possibilities for producing the DPWM offset function One of the typical DPWM methods was proposed for medium common mode [13], [14] Unfortunately, the described algorithm would be hardly applied to other DPWM cases The load current charac-ter and related DPWM algorithms for reducing switching loss have not been considered Obviously, to formulate a universal carrier-based DPWM technique like being attained in two-level inverters requires a comprehensive study

0278-0046/$26.00 © 2011 IEEE

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Fig 2 Explanation of voltage components in proposed model of multilevel

inverter.

Normally, a CPWM method can be developed in two stages

as follows: 1) producing fundamental reference and common

mode voltages [4] and 2) modifying the common mode voltage

to improve PWM performance

Besides modifying in DPWM, the previously mentioned

PWM method for attaining medium common mode voltage can

be also modified in SVPWM [17] Flexibility of carrier PWM

can be fully analyzed in a general carrier PWM approach with

any reference common mode [16] To have a deep

understand-ing of carrier PWM method in these stages, it should be brought

out the impacts of the common mode components on the control

characteristics of multilevel inverters

In this paper, a novel universal approach of CPWM methods

in multilevel inverters will be presented As an application, a

DPWM algorithm to minimize switching loss with

considera-tion on variable load currents will be proposed

II VOLTAGEMODEL FORMULTILEVELINVERTER

Define reference inverter voltages between the output and

dc-reference point “0,” consisting of active voltages V x12 , x =

a, b, c, and the reference common mode V 0ref, as shown in

Fig 2, as follows [16]:

V xref = V x12 + V 0ref (1)

Active voltages: V x12can be determined from the amplitude

V ref and phase angle θ of the voltage vector as follows:

V a12 = V ref cos θ

V b12 = V ref cos(θ − 2π/3)

V c12 = V ref cos(θ − 4π/3). (2)

Define M AX and M IN as, respectively, the maximum and

minimum values from three-phase active voltages as follows:

M AX = M ax(V a12 , V b12 , V c12) (3a)

M IN = M in(V a12 , V b12 , V c12 ). (3b)

Reference common mode voltage V 0ref is a zero-sequence

component defined within the limited boundaries of V and

Fig 3 Explanation of relationship between carrier PWM method and refer-ence voltages.

V 0M in, as follows:

V 0M in ≤ V 0ref ≤ V 0M ax (4a)

V 0M ax = (n − 1)V dc − MAX (4b)

Define V k , k = 0, 1, 2, , (n − 1) voltage levels on the dc

side as follows:

Among them, define V L(x) and V H(x) two active voltage

levels closest to the reference voltage V xref(Fig 2)

V L(x) ≤ V xref ≤ V H(x)

V H(x) = (V L(x) + V dc ). (6) The relationship between voltage model and modulating signals in a Carrier Phase Disposition PWM method can be

clarified in Fig 3 The voltage quantity V x , x = a, b, c, will be presented in relation to the control signal v x (V dcis the voltage

on one dc cell) as follows:

V x = v x V dc (7)

The following quantities: v xref , v x12 , v 0ref , and v 0add cor-respond to reference inverter voltage, active voltage, reference common mode, and additional common mode voltages, respec-tively For them, their relationship is expressed in vector form

as follows:

 ref =  v12+ v 0ref  I,  I = [1, 1, 1] T (8a)

 ref  =  v ref + v 0add  (8b) where

 ref = [v aref , v bref , v cref]T

12= [v a12 , v b12 , v c12]T (9)

In (8a) and (8b), the reference v 0ref and additional common

mode v 0add are two components of a unified common mode voltage

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Fig 5 (a) Reference vector in vector triangle, (b) Switching time diagram in

active carrier waveforms in multicarrier PWM.

An inverter voltage is varied between the two active levels

of V H(x) and V L(x) , where indexes L (x) and H (x)are deduced

as two integer values closest to the reference signal v xref , x =

a, b, c, which satisfies the conditions (Figs 3–5) according to

L (x)=



n (x) if 0≤ v xref < (n − 1)

n (x) − 1 if v xref = (n − 1)

where

n (x) = Int(v xref ); x = a, b, c. (11)

Nominal carrier waveform: a carrier waveform varying in the

range of (0, 1)

Nominal modulating signals ξ x, 0≤ ξ x ≤ 1, are defined as

subtractions of the following:

ξ x = v xref − L (x) ; x = a, b, c. (12)

Define maximum, medium, and minimum values of the

three-phase nominal modulating signals as follows:

max = M ax(ξ a , ξ b , ξ c)

mid = M id(ξ a , ξ b , ξ c)

min = M in(ξ a , ξ b , ξ c ). (13)

Define  s M ax and  s M idvectors as

 M ax = [s aM ax , s bM ax , s cM ax]T

 M id = [s aM id , s bM id , s cM id]T (14)

where for x = a, b, c

s xM ax=



1 if max = ξ x

s xM id=

1 if mid = ξ

x

Fig 6 Switching diagram in normalized two-level inverter.

TABLE I

N OMINAL S WITCHING S TATES AND S WITCHING T IME D UTIES

The vectors  s M ax and  s M ididentify the relative position of nominal modulating signals in a nominal carrier waveform For

instance, two vectors  s M ax = [1, 0, 0] T and  s M id = [0, 0, 1] T

give ξ a > ξ c > ξ b The intersections between the nominal

car-rier waveform and three-phase nominal modulating signals ξ x will define switching state sequence  s1,  s2,  s3, and  s4, as shown

in Fig 6 Their corresponding switching time duties K1, K2,

K3, and K4can be deduced in Table I The nominal switching

states  s1and  s4are corresponding to two active zero redundant

states in a virtual two-level inverter These nominal vectors  s1,

2,  s3, and  s4and switching state sequence  S1,  S2,  S3, and  S4

of multicarrier PWM method are closely related as follows:



S j =  L +  s j , j = 1, 2, 3, 4. (17)

The vectors  L,  ξ ref ,  s1,  s2,  s3, and  s4 can be used to characterize switching behavior of multilevel inverters The switching process of multicarrier PWM method can be simply followed by a single-carrier PWM method of the virtual two-level inverter The transforming vector helps to define actual switching states

Similar equations for SVPWM, multicarrier, and single-carrier PWM can be deduced as follows:



V ref = K1V 1+ K2V 2+ K3V 3+ K4V 4 (18)

 ref = K1S 1+ K2S 2+ K3S 3+ K4S 4 (19)

 ref = K11+ K22+ K33+ K44 (20)

where



V j = V dc S  j (21)



ref =  v ref − L (22)

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erence inverter voltage V xref (Fig 4) In carrier PWM

im-plementation, the active components remain unchanged while

an additional offset v 0add can be set within defined limits

The additional offset in multilevel inverter should avoid extra

switching The modified voltages would attain one of some

closest dc-levels with possibly a minimum move of leg

volt-ages In the nominal switching diagram, this happens as adding

an offset ξ0 to the references ξ x The offset ξ0= v 0add is

defined as follows:

ξ 0M in ≤ ξ0≤ ξ 0M ax (24a)

ξ 0M ax= 1− max = K1 (24b)

ξ 0M in=− min = −K4. (24c)

Adding the offset ξ0redistributes time duties as follows:

K1 = K1− ξ0; K2 = K2; K3 = K3

The control characteristics of a CPWM method in multilevel

inverters can be described completely by (4), (24), and (25)

The offset function v 0ref makes carrier PWM in multilevel

inverters different from that in two-level inverters The selected

value of v 0ref determines the active low leg voltage levels (L),

which define the first one from the switching states involved

in the commutation sequence Therefore, the selection of v 0ref

is decisive to switching state sequence For conventional

two-level inverter, this step is not significant because both two two-levels

of the leg voltages and related switching state sequence in the

considered hexagon sector are totally known Adjusting the

second offset ξ0enables to attain the PWM behaviors of

mul-tilevel inverters It is realized in a similar way as in two-level

inverters [7], [10] Its value adjusts the time duty distribution

of the involved redundant vectors that influence PWM quality

Shortly, the first offset v 0ref presents a particular solution of

the carrier PWM control problem in multilevel inverters and

defines switching state sequence The second offset ξ0 (and

nominal signals) will give a common solution and define the

time—duties It becomes a control variable of the universal

CPWM method in multilevel inverters

For DPWM with minimized offset error, the additional offset

ξ0can be deduced as follows:

ξ0=



K1 for K1< K4

−K4 for K4< K1. (26)

The offset error is determined as follows:

Fig 7 Three-level NPC Inverter DPWM without optimized switching loss

for m = 0.9 in (a) minimum and (b) medium common modes Diagrams of modulating signal v aref —(8a) and modified modulating signal v 

aref—(8b).

If K1= K4for reducing the common mode voltage against the dc midpoint, it is set as follows:

ξ0=



K1 for d1< d4

−K4 for d1> d4 (28)

where

d1=|v 0ref + K1− 0.5(n − 1)|

d4=||v 0ref − K4| − 0.5(n − 1)| (29) For DPWM method with minimized offset error, the di-agrams of reference modulating signal, the common mode,

and the modified modulating signal for m = 0.9, are shown

in Fig 7 The corresponding offsets are set for minimum and medium common modes, respectively Their related offset

components v 0ref are defined as follows [16]:

v 0ref =

v 0M in if 0.5(n − 1) < v 0M in ≤ v 0M ax

0.5(n − 1) if v 0M in ≤ 0.5(n − 1) ≤ v 0M ax

v 0M ax if v 0M in ≤ v 0M ax < 0.5(n − 1).

(30b)

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Fig 8 (a) Algorithm diagram for producing reference modulating signals in the optimized DPWM method.

B Optimized DPWM for Variable Load Power Factor

The principle is that an additional common mode will be

adjusted for producing a DPWM mode, which avoids

com-mutation for the phase of the absolute highest current If it

does not happen, the phase of the second highest current value

will be set for no commutation For variable load power factor,

the idea of optimized switching loss in two-level inverters [6],

[9] can be extended for multilevel inverters Some

modifica-tions are needed and with the help of the proposed carrier

PWM method

The proposed algorithm is shown in Fig 8 From the original

voltage reference v xref given by (8a) and (30), the three-phase

nominal modulating signals ξ a , ξ b , and ξ c can be deduced

using (10)–(12), whose maximum and minimum values are

determined as max and min (13) Additional common mode

is designed to limit resulting signals within the active carrier

range First, an additional offset is proposed to avoid

commu-tation at the phase of absolutely maximum current If not, an

extra offset to avoid commutation at medium current will be

selected As a result, commutations will be disappeared either

in a phase of maximum peak current or a medium one The

algorithm requires measuring load currents

In the diagram, parameters I max and I mid are, respectively,

the largest and medium absolute values from three-phase load

currents, i.e.,

Imax= M ax ( |i a |, |i b |, |i c |)

I = M id ( |i |, |i |, |i |) (31)

Parameters x IM ax and x IM id are two indexes from three abc

coordinates, corresponding to maximum and medium currents

in (31) Because there is no need of the detector of current vector position, the proposed implementation is more advan-tageous than the algorithm in [9] An investigation on the effect

of the proposed algorithm for various load power factors has been realized For demonstration, a simulation of the DPWM

algorithm with medium common mode for m = 0.5 was

imple-mented The simulation results are shown in Fig 9 Three-phase

load R − L was set as R = 3 Ω and L = 0.08 H(PF = 0.125).

Finding the exact DPWM offset functions v 0ref for dc voltage balancing while attaining optimized switching loss is beyond the scope of this paper The three nearest vectors—NTV with a minimized number of switching could almost achieve dc voltage balance, by selecting the starting state (corresponding

to the lowest levels of the leg voltages) of the sampling period

[18], [19] The selected vector could give an equivalent v 0ref,

then the introduced algorithm can be applied for deducing ξ0 However, the previous algorithm which was presented makes the dc balancing slow down [18] To get a better response for balancing dc voltages, multiple-switching algorithms can

be used, but they cause more switching loss [20] Generally, they have a different character from conventional CPWM techniques

C Comparison of Switching Loss

In conventional carrier PWM method, there is only one switch involved in sampling period during transient in each

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Fig 9 Three-level inverter: Optimized DPWM for modulation index of m =

0.5 Diagrams of optimized modulating signal A-phase, load currents, and

trigger pulses to switching pairs of A-phase Load R = 3 Ω and L = 0.08 H.

phase Let us suppose diodes to be ideal, the active switch

would have to maintain 100% voltage during the current

transi-tion For n-level NPC inverter, the voltage across the switch is

high as the current changes, equal to the off-state voltage V of f

as follows:

V of f = V dc (32)

A linear and rectangular commutation can be used to calculate

the average value of the local switching loss over the

fundamen-tal cycle T sof any phase as follows [8], [21]:

P swave= 1

V of f (t on + t of f)

2T s



0

f i (θ)dθ (33)

where

f i (θ) =



|i a |, ξ a = 1 ∧ ξ a = 0

The switching loss function (SLF) is found as follows:

SLF = P swave

P0=V of f (t on + t of f )I m

πT s

1

where I m is the amplitude of the load phase current; and P0is

the switching loss value under continuous PWM condition

In two-level inverter, the offset range is limited within the

defined two dc rails As a result, the optimized SLF is easily

deduced, dependent on only the load power factor Applying

the proposed optimized algorithm for the two-level inverter, the

diagram of the SLF function was drawn, as shown in Fig 10

The obtained SLF diagram is similar to that of the optimal

PWM method in [8], but in comparison with its diagram, the

Fig 10 Optimal DPWM SLF diagram deduced for two-level inverter.

Fig 11. Three-level NPC inverter Function SLF = f(m, ϕ) for medium

common mode optimized DPWM.

SLF function of the proposed DPWM attains smaller values close to±75 ◦.

In the multilevel inverter, the reference three-phase voltages can appear differently among carrier bands Any change in the fundamental voltage or the offset may change relative positions

of the three phases to the closest dc-levels The SLF function can be properly used to evaluate the effectiveness of the pro-posed DPWM method, which for given offset function, depends

on the load power factor and modulation index To demonstrate

it, the SLF of two popular cases as the minimum and medium common mode DPWM, has been calculated for three- and five-level inverters and shown in Figs 11–14, respectively

For the three-level inverter, because of the small difference

of the SLF function in two previously mentioned DPWM methods, only one of them is shown in Fig 11 Different behaviors from both DPWM methods appear obviously for the

five-level inverter for modulation index range of m > 0.25.

The influence of the load power factor on the SLF function of

DPWM methods can be investigated For example, if ϕ = 0 ◦,

two DPWM methods have similar behaviors for m < 0.5, as shown in Fig 12 For 0.63 < m < 0.73 and 0.825 < m < 1,

the SLF of the minimum common mode DPWM attains value less than 0.56 and 0.54, respectively, while the medium com-mon mode DPWM introduces SLF values less than 0.54 and

0.57 for 0.5 < m < 0.63 and 0.73 < m < 0.825, respectively.

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Fig 12 Five-level inverter Functions SLF for (curve 1) minimum and

(curve 2) medium common mode for (a) ϕ = 0 ◦ and (b) ϕ = 30 ◦.

Fig 13. Five-level NPC inverter Function SLF = f(m, ϕ) for medium

com-mon mode optimized DPWM.

As a result, if a combination of two DPWM methods is

applied, the SLF function will attain a value less than 0.57 for

the whole modulation index It is except the vicinity of m =

0.3, where SLF can reach a maximum value of 0.63 Similarly,

for ϕ = 30 ◦, the SLF can achieve values less than 0.57, as

shown in Fig 12(b) The complete space diagrams to describe

the SLF function of variables m and ϕ for the five-level inverter

are drawn for medium and minimum common mode optimized

DPWM methods, as shown in Figs 13 and 14, respectively

IV EXPERIMENTALRESULTS

The proposed algorithm was verified with the use of

three-phase three-level NPC inverter Experimental

hard-ware used power devices insulated-gate bipolar transistor

FG60N100BNTD and the control kit DSPACE DS1104 Two

dc voltages obtained from the output of a single-phase rectifier

were then filtered out by two capacitors of 4700 μF They were

measured utilizing the LEM LV25 NP; the load currents were

Fig 14. Five-level NPC inverter Function SLF = f(m, ϕ) for minimum

common mode optimized DPWM.

Fig 15. Experimental results: Modulation index of m = 0.5 Modulating

sig-nal corresponding to two switching pairs of A-phase and three-phase currents

on DSPACE Control Desk.

Fig 16. Experimental results: Modulation index of m = 0.5 Two-phase load

currents.

measured with the Hall sensors LEM LA 25NP via the low-pass filter, whose cutoff frequency was set at 500 Hz The resulting data were passed to the DS1104 processor Control parameters and diagrams, such as load currents and modulating signals, were also monitored and viewed on a DS1104 Control Desk Developer The frequency of the triangle carrier waveform was selected as 5 kHz Parameters were set as Vc1 = 75 V,

Vc2 = 75 V; fout= 50 Hz A 3-hp three-phase induction motor

at a balanced load was used For demonstration, the PWM

algo-rithm to optimize switching loss was implemented for m = 0.5

(Figs 15–18) For these experiments, the power factor of the

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Fig 17. FFT diagram of A phase load current for m = 0.5.

Fig 18. FFT of A-phase load voltage for m = 0.5.

Fig 19 Diagrams of three-phase load currents and A-phase modulating

signals when modulation index changed abruptly from m = 0.2 to m = 1

load was determined to be 0.125, the same as that in the

previous simulation In these figures, the corresponding

dia-grams of modified modulating signal of two switching pairs of

A-phase, two-phase load currents, and related fast Fourier

trans-form (FFT) analysis are drawn A discontinuous commutation

happened at the maximum current values, as shown in Fig 15

In other experiments with R − L load, R = 10 Ω and L =

0.18 H, the response of modulating signals in the proposed

DPWM algorithm after a step change of modulation index

from 0.2 to 1 was followed in Fig 19 Finally, the dc neutral

fluctuations for the continuous PWM and the proposed DPWM

were tested for m = 0.5 and m = 0.9 were shown in Figs 20

and 21, respectively Their response was shown the same For

limited pages, there were presented only the diagrams of the

proposed DPWM method For small modulation index, the

voltage fluctuation was negligible

Fig 20. DC voltages measured on two capacitors for m = 0.5.

Fig 21. DC voltages measured on two capacitors for m = 0.9.

V CONCLUSION

In this paper, a novel analysis of the multilevel inverter model has been proposed Two offset components have char-acterized entirely features of CPWM methods The proposed PWM method was then applied to optimize the switching loss

by avoiding commutations at the peak load currents Being different from the two-level inverter, the optimized DPWM SLF function is dependent on the modulation index The two popular

as the minimum and medium common mode-based optimized switching loss DPWM algorithms would properly give a ben-eficial reduction of switching loss Moreover, the method is advantageous for its simple algorithm The proposed method has been verified by the simulation and the experimental results

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Bac-Xuan Nguyen received the M.S degree in

automatic control engineering from the Ho Chi Minh City University of Technology, Ho Chi Minh City, Vietnam, in 2009.

He is a Lecturer in the Faculty of Electrical and Electronics Engineering, Ho Chi Minh City Uni-versity of Technology His research interests mainly include advanced control of electrical machines and power electronics.

Hong-Hee Lee (S’88–M’91) received the B.S.,

M.S., and Ph.D degrees in electrical engineering from Seoul National University, Seoul, South Korea,

in 1980, 1982, and 1990, respectively.

From 1994 to 1995, he was a Visiting Professor at Texas A&M University, College Station Since 1985,

he has been a Professor of electrical engineering at the University of Ulsan, Ulsan, South Korea He is also the Director of the Network-based Automation Research Center, which is sponsored by the Ministry

of Knowledge Economy His research interests are power electronics, network-based motor control, and control networks.

Dr Lee is a member of the Korean Institute of Power Electronics, the Korean Institute of Electrical Engineers, and the Institute of Control, Robotics, and Systems.

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