Coagulation of a birch pulp filtrate taken from the oxygen bleaching stage, which Catalytic Wet Oxidation of Wastewater from Pulping Industry Using Solid Waste Containing Iron Oxides Pha
Trang 1Pulp and paper production is a particularly
pollut-ing industry as are major material productions The
man-ufacturing process of the pulping industry produces
great quantities of wastewaters which contain high
con-centrations of inorganic compounds (e.g., Na2CO3,
Na2SO4, Na2S, NaOH, NaCl) and organic compounds
(e.g., lignins, alcohols, polysaccharide fragments,
car-boxylic acids) (Adam et al., 1989; Pintar et al., 2001a;
Chakar and Ragauskas, 2004) A recovery and/or
elimi-nation process of these compounds is necessary to
mini-mize the production cost and/or reduce the pollution
generated
Vietnam is a tropical country with very high
bio-mass production; therefore, the pulp and paper industry
(PPI) has a good potential for growth, which is why the
United States government invested $3.6 billion in a
mas-ter plan to develop the Vietnamese PPI in the period of
2000–2010 The target production capacity of the plan is
more than 1 million ton/year of paper pulp by the year
2010, which could almost fully cover the domestic
mar-ket demand (Ministry of Industry of Vietnam, 1997)
Besides its undoubted benefits, PPI could be the heaviest
pollution producer, particularly concerning the aquatic
environment The sketch of material flows and waste
streams of PPI in Vietnam are summarized in Figure 1.
Due to the high contents in organic and inorganic compounds in black liquor, chemical recovery stages are established, including a vacuum evaporation system, Tomlinson’s incinerator with a steam recovery boiler for organics combustion and heat utilization, a caustization stage to recover NaOH and Na2S for reuse in the cook-ing stage This unit is identified by the dotted rectangles
in the right of Figure 1 Therefore, organic contaminants are combusted; 93–95% inorganic chemicals (caustic, sulfide) are recovered and reused in cooking; only solid CaCO3(from caustization) and a small amount of over-flow water and sulfide are produced Nevertheless, in Vietnam, there are only two plants, Bapaco and Cogido (situated at Phu Tho and Dong Nai provinces, Vietnam), which possess this recovery unit Other plants have not been equipped with this technology or other treatment stations Therefore, black liquor and other wastewaters are discharged without adequate treatment
Several studies have focused on the treatment of wastewaters of PPI in which different methods were
pro-posed Wallberg et al (2003) studied the ultrafiltration
of a Kraft black liquor (56 g/L of lignin, 37 g/L of inor-ganic materials, 16% of total dry substance and pH 13–14), using a KERASEP membrane (Novasep Corp.) with a cut-off of 15 kDa The temperature was found to have a significant influence on the flux of black liquor, which was 90, 110 and 130 L/m2h at 60, 75 and 90°C and 100 kPa, respectively Coagulation of a birch pulp filtrate taken from the oxygen bleaching stage, which
Catalytic Wet Oxidation of Wastewater from Pulping Industry Using Solid Waste Containing Iron Oxides
Pham Minh DOAN1, Ngoc Dung TRAN2, Thi Hau VU1
and The Ha CAO1
1The Center for Environmental Technology and Sustainable Development (CETASD), Hanoi University of Science, Vietnam National University,
334 Nguyen Trai, T3 Building, Hanoi, Vietnam
2Faculty of Chemistry, Hanoi University of Science, Vietnam National University,
19, Le Thanh Tong, Hoan Kiem, Hanoi, Vietnam
Keywords: Wet Air Oxidation, Wastewater Treatment, Heterogeneous Catalysis, Black Liquor, Pulping Industry
The pulping industry generates great quantities of wastewaters (WW ), where a small amount of black liquor
accounts for more than 90% of its entire manufacturing process load in organics Treatment of the black liquor
from pulping manufacture in ThaiNguyen province (Vietnam) by catalytic wet oxidation (CWO) under mild
re-action conditions (150–180°C, 15 bar) using solid wastes containing iron oxide as heterogeneous catalysts is
com-municated herein These solid wastes have been found to be active in the oxidation of pollutants in the black
liquor and show a high application potential in CWO processes for the treatment of this kind of industrial
waste-water.
Journal of Chemical Engineering of Japan, Vol 44, No 2, pp 123–129, 2011
Received on August 26, 2010; accepted on October 8, 2010
Correspondence concerning this article should be addressed to
D Pham Minh (E-mail address: doanhoa2000@yahoo.fr).
Research Paper
Trang 2contains less than 400 mg/L of wood extractives and
lig-nans, was carried out by Leiviska and Ramo (2008),
with or without the use of a cationic polyelectrolyte The
best result was obtained with a copolymer of acrylamide
and methacrylate of medium molecular weight and
medium charge density at 72°C and pH 5–6 with
extrac-tives removal up to 92% However, the pollutants
sepa-rated with these techniques must be treated, and thermal
treatments are usually applied Font et al (2003) studied
the incineration and pyrolysis of lignin separated by
the precipitation of a black liquor using sulfuric acid (weight percentage: 63.9% C, 25.8% O, 6.2%
H, 0.8% N, 1.7% S) High emissions of CO were found between 25000–90000 mg/kg for incineration and 30–3000 mg/kg for pyrolysis The main by-products formed in the combustion were methane, ethylene, acetylene, benzene, toluene, indene, naphthalene, ace-naphthylene, phenantrene, fluorantene and pyrene Therefore, these by-products limit the efficiency of ther-mal processes Recently, an advanced oxidation process
Fig 1 Sketch of material flows and waste streams of PPI in Vietnam:
WW 1 Wastewaters from raw material washing: This kind of WW contains mainly solid dregs, mud, bamboo or wood husks and chips, etc They can be easily removed by settling techniques with or without coagulation Treated wastewater can
be reused or discharged
WW 2 Black liquor: Black liquor (BL) is the effluent of the cooking of raw materials from the Kraft process to free the
cel-lulose fibres (Smook, 1992) Although this wastewater contributes to only a small amount of total wastewater volume, it contains about 90% organic load of the entire PPI wastewaters or more than half of the energy content of raw materials fed into the digester A high quantity of inorganic compounds was also present as mentioned above
A condensate could be formed from two stages of cooking and BL evaporation The main composition of cooking conden-sate is methanol, volatile organic compounds, and a significant quantity of sulfur compounds, main odor source in PPI
WW 3 Bleaching wastewaters (BWW ): The bleaching technology used in Vietnam dates from the 1970’s BWW is formed
after a chemical process to improve the brightness and whiteness of pulp, using different bleaching reagents (Cl 2 , ClO 2 , NaClO, H2O2, O3, etc.) This effluent is the principal source of organochlorines, which are persistent to conventional biolog-ical treatment
WW 4 Paper making wastewaters: This wastewater comes from a paper making stage; therefore, it contains mostly sus-pended solids and is easily treated.
Trang 3was thoroughly investigated for the treatment of
differ-ent wastewaters Photocatalysis of an alkaline bleaching
effluent (initial TOC 980 mg/L, pH 10.3 and COD
2255 mg/L) was performed in a batch reactor using TiO2
and ZnO as photocatalysts (Cristina Yeber et al., 2000).
The decolorization was completed and the
mineraliza-tion was at about 50% after 120 min of treatment in the
presence of the catalysts Ko et al (2009) studied the
ozonation of diluted black liquor (initial COD 165 g/L
and COD of diluted effluent between 50 and 600 mg/L)
COD conversion reached 75% for diluted effluent of
150 mg/L of initial COD, but it was only 20% when the
initial COD was 600 mg/L, after 30 min of treatment
More recently, wet air oxidation (WAO), which is
based on the oxidation in liquid phase of pollutants
under high temperature and high pressure, has been
demonstrated to be an effective technology for the
treat-ment of different kinds of wastewater (National
Academy Press, 1993; Luck, 1999) This process was
demonstrated to be efficient for effluent containing a
high concentration of organic compounds, up to 100 g/L
of COD (Mishra et al., 1995) The main disadvantage of
WAO process is the severe conditions required to
achieve sufficient oxygen activation, typically being in
the range of 180–315°C and 20–150 bar (Luck, 1999)
Under such extreme conditions, the selection of reactor
materials and safety requirements become critical The
use of catalyst, heterogeneous or homogeneous (so
CWAO), was usually the best choice for oxygen
activa-tion in much milder condiactiva-tions In other works, CWAO
was generally more efficient than WAO under the same
reaction conditions (Pintar et al., 2001b; Pham Minh et
al., 2005; Barbati et al., 2008; Chaliha et al., 2008).
WAO and CWAO of wastewaters from the Kraft
bleach plant were carried out by Pintar et al (2001a,
2001b, 2004) WAO was efficient for the oxidation of
ganic compounds present in these wastewaters (total
or-ganic carbon-TOC between 665 and 1331 mg/L) at
190°C and 5.5 MPa in a batch reactor TOC abatement
was up to 87% after 8 h of reaction Adding a TiO2
sup-port or supsup-ported ruthenium (3 wt%) catalyst enhanced
the efficiency of the treatment with TOC removal being
nearly total Acetic acid was found to be the final organic
product after oxidation Titanium dioxide and supported
ruthenium catalysts were shown to be stable over a long
reaction time (more than 150 h) in a fixed-bed reactor
No leaching of metals was observed after the reaction
Other work on the CWAO of effluents from a bleaching
plant was carried out by Zhang and Chuang (1998) using
different catalysts A supported palladium catalyst was
found to be more effective than supported manganese,
iron, or platinum catalysts for the oxidation of
waste-waters with initial TOC of 720–1500 mg/L at 190°C and
1.5 MPa oxygen pressure WAO and CWAO of diluted
black liquor (initial COD after dilution 2700 mg/L,
pH 8) were also realized in a batch reactor in the
ab-sence and in the preab-sence of different homogeneous and
heterogeneous catalysts (CuSO4, 5%CuO/C, 60%CuO– 40%MnO2and 60%CuO–40%CeO2) (Garg et al., 2007).
The best results were obtained with 5%CuO/C and 60%CuO–40%CeO2, yielding 78%COD conversion after 4 h of reaction at 150°C and 0.85 MPa
One important factor in selection of catalysts for wastewater treatment is the cost The present paper shows the results on the use of solid wastes from differ-ent production process in Vietnam in WAO, using pure oxygen as an oxidation agent
1 Experimental
The wastewater used in this study was taken from HoangVanThu alkaline pulping manufacturer (ThaiNguyen province, Vietnam) It was black in color and had an unpleasant odor It was stored in a deep-freezer and was defrosted just before use Some
parame-ters of this effluent are shown in Table 1.
The catalyst precursors were solid wastes taken from four manufacturers in Vietnam: 1—GiaLam water plant (named Cat-1; sludge of ground water processing); 2—LamThao superphosphate plant (named Cat-2; solid waste of SO2production by incineration of pyrite-FeS2); 3—Vietnam Ford Co (named Cat-3; solid waste from the treatment of wastewater of metal processing shop, facility by FeCl3 and lime coagulation); 4—TanBinh Chem Co (named Cat-4; solid waste of alumina pro-duction from bauxite) The choice of these solid wastes was based on their possible richness in iron oxides, which could be used as a heterogeneous catalyst in
CWAO (Quintanilla et al., 2008), and their very low
costs The original catalysts were obtained by simple a preparation procedure: drying, grinding and sieving to yield particles smaller than 0.5 mm, then thermal treat-ing in air at 400°C Modified catalysts could be obtained
by the addition of copper, manganese and magnesium
Table 1 Some parameters of the black liquor used in this
study
Solid in suspension ⫺ SS a [g/L] 1.2
ABS: UV adsorption at 390 nm
a : mass of substances in black liquor remaining on filter paper
in blue band and drying at 103°C
b : mass of solid substances in 1 L of black liquor after drying at 103°C
c : residue after calcination of dried TS at 700°C with respect to the mass of dried solid substances
Trang 4oxides on the original catalysts using impregnation
tech-nique The original catalyst was impregnated with a
so-lution of CuSO4or MnSO4 After drying, the solid was
re-impregnated with a solution of NaOH to transform
copper and manganese sulfates into hydroxides The
solid was dried again and finally calcinated in air at
400°C for 4 h The modified catalysts containing
magne-sium oxide were prepared with MgO in powder form
Original catalysts were characterized by X-ray
diffrac-tion (XRD) using a Siemens D5005 diffractometer with
Cu Ka1 ⫹ 2radiation at 0.154184 nm
The oxidation of black liquor was performed in a
450-mL batch reactor, equipped with a magnetic stirrer
and an electric heating jacket The internal face of the
reactor was coated with a Teflon layer to avoid the
possi-ble influence from the metal wall For the reaction,
100–150 mL of black liquor, with or without dilution,
and 2–3 g of catalyst were introduced into the reactor
After purging and heating to the working temperature
(150–180°C), the reactor was pressurized and
main-tained at 15 bar with O2 The oxidation was started by
setting of magnetic stirrer speed (1000 rpm) Samples
withdrawn from the reactor were analyzed in terms of
COD, color and pH The analysis of COD was carried
out using a classical dichromate method (APHA, 1995)
The color was measured as absorption value (ABS) at
390 nm using a cuvette with a thickness of 1 cm on a
UV-VIS 1201 (Shimadzu Corp.) The pH was measured
with a pH-meter installed in our laboratory COD and
color reductions were calculated with the following Eqs
(1) and (2)
XCOD[%] ⫽ 100(CODt⫺ COD0) / COD0 (1)
XABS[%] ⫽ 100(ABSt⫺ ABS0) / ABS0 (2)
(COD0, CODt, ABS0, ABSt: COD and UV absorption
values of effluents before and after CWO treatment,
re-spectively)
2 Results and Discussion
2.1 XRD
Three original catalysts including Cat-1, Cat-3,
Cat-4, pretreated at 400°C in air, were found to be
amor-phous materials As an example, Figure 2 shows a XRD
pattern of Cat-1, which originated from ground water
processing
On the other hand, Cat-2 seems to have higher
crys-tallinity (Figure 3) We found the presence of magnetite
in this sample Other peaks are presently not identified
2.2 Catalytic activity of original and modified
cata-lysts at mild temperature
Table 2 shows the results obtained in CWO of the
black liquor in the absence of catalyst and in the
pres-ence of the heterogeneous catalysts after 1 h of reaction
at 150°C and 15 bar oxygen pressure These conditions
are typical for CWO because no activity is known at
am-bient temperature and pressure
Comparative activity of catalysts can be evaluated according to the conversion of COD under the same re-action conditions Obviously, CWO is much better than simple WAO Non-catalytic (WAO) can remove only 13% COD of black liquor, while all CWAO experiments reached between 28 and 38% after 1 h of reaction, which
is as much as 2–3 times more It should be noted that 150°C and 15 bar are very mild conditions for WAO and CWO process
Among four original catalysts, Cat-1 and Cat-3 (re-actions No 2 and 11) were slightly better than Cat-2 and Cat-4 (reactions No 3 and 19), with 34% of COD re-moval To make the catalysts more active, some active components such as CuO, MnO2and MgO were added Copper and manganese oxides are currently used as the active phase of catalysts in the total oxidation of organic
pollutants (Akyurtlu et al., 1998; Hocevar et al., 2000;
Hu et al., 2001; Santos et al., 2001; Yoon et al., 2001; Akolekar et al., 2002) Particularly, in the case of black
liquor, MgO was added to confirm the results of Robert (Tutorski, 1998), in that Mg salt is active in oxygen
Fig 2 XRD pattern of Cat-1
Fig 3 XRD pattern of Cat-2; *: diffraction of magnetite phase Fe 3 O 4
Trang 5delignification Therefore, the modification of original
catalysts was carried out on Cat-2 and Cat-3 This
modi-fication enhanced the catalytic activity of Cat-2, but
de-creased the catalytic activity of Cat-3 We presently have
no explanation for the last case Further study on the
characterization of these catalysts will be necessary to
explain these results
For the modified catalysts with the addition of one
metal oxide (CuO or MnO2 or MgO), we observed an
order of activity as follows: MgO ⬇ CuO ⬎ MnO2 This
means that MgO was also active in the oxidation of
or-ganic pollutants For modified catalysts with the addition
of two metal oxides, catalysts containing copper and
magnesium oxides showed the highest activity Finally,
the highest COD conversion was obtained at 38% with
6%CuO–6%MgO/Cat-2 after 1 h of reaction (No 8)
In parallel with the COD reduction, color removal
was also observed In all cases, color reduction was
more important than COD reduction This observation
could be explained by the fact that color removal needs
only destructive oxidation, while COD removal requires
complete oxidation In fact, under CWO conditions,
polyphenolic compounds (lignin) were firstly
decom-posed into smaller colorless molecules such as acetic
acid (Pintar et al., 2001a, 2001b, 2004) Heterogeneous
catalysts are known to promote the formation of
O-radi-cal species which effectively decompose colored organic
compounds (Arena et al., 2010) CWO also oxidizes
sul-fur based compounds into sulfates having no particular
odor The pH of treated effluent was also decreased in
comparison with that of crude effluent by the formation
of shorter acidic molecules in oxidation conditions of WAO and CWO Despite a high COD reduction of up to 38%, the pH of treated effluent was, in most cases, found to be about 8.2–8.4 This may be due to the pres-ence of a buffer system, for example, Na2CO3/NaHCO3,
in the black liquor, as illustrated in Figure 4 for the
titra-tion of the black liquor with a solutitra-tion of H2SO4 (9.8 wt%), where we observed a pH buffer domain above
Table 2 Results on the oxidation of black liquor; temperature: 150°C, pressure: 15 bar with oxygen, stirrer speed:
1000 rpm, reaction time: 1 h, catalyst mass: 2 g, volume of black liquor: 100 mL, initial COD: 44.4 g/L, ini-tial ABS at 390 nm: 72.9%; iniini-tial pH: 11.8
pHt
Fig 4 Titration of 50 mL of black liquor with sulfuric acid (9.8 wt%) at ambient temperature
Trang 6the value of pH 9.5 This observation was important in
confirming that transition metals present in the catalysts
do not dissolve Deactivation of catalysts is known to
occur under lower pH conditions when large amounts of
organic acid intermediates are produced (Besson and
Gallezot, 2003)
2.3 Influence of temperature
The influence of the temperature on COD and color
removal was investigated between 150 and 180°C using
3 g of 6%CuO–6%MnO2/Cat-3 and 150 mL of diluted
black liquor (COD and ABS at 390 nm after dilution
with distilled water: 23.5 g/L and 51%, respectively) In
these experiments, samples were withdrawn periodically,
and thus we used a higher volume of effluent Then, to
assure the quantity of oxygen introduced in gas phase of
reactor would be sufficient for possible total oxidation,
dilution of the effluent with the diluted water was
neces-sary The results are shown in Figure 5.
At each temperature, the COD and color of effluent
continuously reduced over the reaction time The
tem-perature had an evident influence on COD abatement
COD abatement improved with higher temperatures The
best result for COD conversion of 58% was obtained at
180°C after 3 h of reaction From these results, the
acti-vation energy for COD reduction under experimental
conditions was calculated to be a value of 97 kJ/mol On
the other hand, the effect of the temperature on the color
removal was less evident The best result for color re-moval was 74% at 180°C after 3 h of reaction
2.4 Influence of the ratio of catalyst mass to effluent volume
The influence of the ratio of catalyst mass to efflu-ent volume was also investigated Oxidation of 100 mL
of diluted black liquor was carried out in the presence of 1–4 g of 6%CuO–6%MgO/Cat-3 at 150°C and 15 bar oxygen pressure The results after 1 h of reaction are
psented in Table 3 As expected, the COD and color
re-moval increased with an increase in the catalyst mass to effluent volume ratio
2.5 Discussion
Black liquor of the pulping industry is well-known
as an important source of industrial wastewater, charac-terized by high contents of organic and inorganic pollu-tants In this study, we chose the CWO process as a method for the treatment of black liquor containing 44.4 g of COD The objective of this work was to con-firm the efficiency of different solid wastes in the CWO treatment of this effluent The most important result of this work is demonstrating the technical feasibility of using available waste material for the preparation of CWO catalysts
Conclusions
The present study is the first to prove that industrial solid wastes containing iron oxides are active in CWO of black liquor from PPI Furthermore, MgO was also found to be an active component In the case of the solid wastes from the production of SO2(Cat-2), the catalytic activity can be enhanced by the addition of a well-known catalytic component such as CuO, MnO2 or MgO For practical application, further research on the composi-tion and nature of the catalysts should be performed to better understand the catalytic behavior of the original and modified catalysts The stability of these catalysts also must be confirmed The reduction in toxicity and biotoxicity of treated wastewaters could be verified prior
Fig 5 Influence of the temperature in the oxidation of
di-luted black liquor; pressure: 15 bar with oxygen,
stir-rer speed: 1000 rpm, catalyst mass: 3 g, volume of
black liquor: 150 mL, COD and ABS at 390 nm after
dilution: 23.5 g/L and 51%, respectively
Table 3 Influence of ratio of catalyst mass to effluent
vol-ume in the oxidation of diluted black liquor; temper-ature: 150°C, pressure: 15 bar with oxygen, stirrer speed: 1000 rpm, reaction time: 1 h, catalyst: 6%CuO–6%MgO/Cat-3, volume of diluted black liquor: 100 mL, COD and ABS at 390 nm after dilu-tion: 23.5 g/L and 51%, respectively
mcat/ Veffluent COD t XCOD ABS t XABS
Trang 7to subsequent final biological treatment Furthermore, it
can be expected that the efficiency of the process will be
improved by optimizing reactor engineering aspects of
the process
Acknowledgments
We would like to express our deep gratitude to Prof Nguyen
Huu Phu, NCST, Vietnam, for the use of Parr Instrument We are also
grateful to Nafosted for financial support and our colleagues at
CETASD for their technical assistance.
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