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DSpace at VNU: Study on synthesis of Ni xZn 1-xAl 2O4 γ-Al 2O3 (x=0, 0.5, 1) spinel catalysts by hydrothermal method and their catalytic activity in aromatic hydrocarbon conversion

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e-Journal of Surface Science and Nanotechnology 23 June 2012-Study on Synthesis of NixZn1−xAl2O4/γ-Al2O3 x=0, 0.5, 1 Spinel Catalysts by Hydrothermal Method and Their Catalytic Activity

Trang 1

e-Journal of Surface Science and Nanotechnology 23 June 2012

-Study on Synthesis of NixZn1−xAl2O4/γ-Al2O3 (x=0, 0.5, 1) Spinel Catalysts by

Hydrothermal Method and Their Catalytic Activity in Aromatic Hydrocarbon

Conversion

Nguyen Thanh Binh, Hoa Huu Thu, Le Thanh Son, Tran Thi Nhu Mai, and Nguyen Hong Vinh

Department of Petroleum Chemistry, Faculty of Chemistry, Hanoi University of Science, 334 Nguyen Trai, Thanh Xuan, Hanoi, Vietnam

(Received 6 December 2009; Accepted 21 December 2011; Published 23 June 2012)

The spinel oxides NixZn1−xAl2O4/γ-Al2O3 (x = 0, 0.5, 1) were synthesized by hydrothermal method Oxides

obtained were characterized by XRD and SEM The XRD result showed principal spinel phase over all samples In

addition, NiO phase appeared for two cases of x = 0.5 and 1 Using XRD results, the Rietveld Refinement method

indicated that the sample ZnAl2O4/γ-Al2O3 consisted of wt 80% of ZnAl2O4 and 20% of γ-Al2O3 with crystal size of 60 nm and 40 nm, respectively This one was in accordance with SEM image which showed quite uniform particles with the side from 50 to 80 nm Catalytic activity was evaluated by methylation of toluene by methanol and dehydrogenation of ethylbenzene to styrene For methylation reaction, the results showed high selectivity in xylene In case of Ni0.5Zn0.5Al2O4/γ-Al2O3, at 400C, the result showed the best toluene conversion of 25.46% and selectivity in xylene was 88.33% In case of ethylbenzene dehydrogenation reaction, sample ZnAl2O4 synthesized

by coprecipitation method used as a reference catalyst We observed, after 180 min of time reaction, a double conversion of ethylbenzene on ZnAl2O4/γ-Al2O3 in comparison with ZnAl2O4reference In addition, working time

of ZnAl2O4/γ-Al2O3 was longer than this one of ZnAl2O4 reference [DOI: 10.1380/ejssnt.2012.259]

Keywords: Nano spinel; Ethylbenzene; Dehydrogenation

Spinels are blulk catalysts that have small total surface

area [1] But they have high thermal, hydrothermal

sta-bility, and acid, base, mechanical resistance The most

advantage of spinels that they are able to form the solid

solution with active components can be changed easily [1]

In fact, the spinels that active components are transition

metallic oxides usually present high catalytic activity in

oxidation reactions

Spinels were synthesized by many techniques For

ex-ample, the ancient techniques as coprecipitation of

mix-ture of metallic ions or by solid state reaction of mixmix-ture

of metallic oxides formed spinels with large crystal size

and small total surface area [2–4] Recently, the spinels

were synthesized by new techniques as sol-gel techniques,

hydrothemal method or decomposition of complexes as

precursors showed that obtained spinels had nano-crystal

size and large total surface area [5, 6]

NixZn1−xAl2O4/γ-Al2O3 (x = 0, 0.5, 1) by hydrothermal

method using active gel Al(OH)3 that obtained from

neutralization a solution of aluminum nitrate by

ammo-niac and acetates of bivalent metals, as Ni 2+, Zn2+

During the treatment in an autoclave at 250C, the ions

of bivalent metals form the precursors Al–O–M (M=Ni,

Zn) after the reaction:

Al≡ Al–O–H + M2+ + CH3COO

≡ Al–O–M(precursor) + CH3COOH (1)

Concurrently, in these conditions ion nitrate in solution

oxidize the acetic acid formed to help this chemical

Ad-vanced Materials and Nanotechnology 2009 (IWAMN2009), Hanoi

University of Science, VNU, Hanoi, Vietnam, 24-25 November, 2009.

Figure 1: SEM images of catalysts The SEM images of catalysts shower particle size distribution of these catalysts was

g

g

g

FIG 1: SEM images of catalysts

librium to move to right forming precursors When the precursors were calcined at 600◦ C, spinel phases on

γ-Al2O3was formed

A solution of aluminum nitrate 1.5 M was neutralized

by ammonia solution to pH = 5.5-6 In the obtained gelatinous precipitate, the zinc acetate and nickel ac-etate were dissolved with ratios calculated The mixture was stirred and treat at 250C in an autoclave for 15 h.

Obtained precursors were washed with water distillated, dried at 160C for 12 h, then obtained solids were

cal-cined at 600C for 4 h to form catalysts Used catalysts

had particle size of 0.5-1 mm

The phase composition and the structure of the cat-alysts were analyzed by XRD using SIEMEN D5005

Diffractometer with Cu Kα radiation (λ = 1.5406 ˚A) The calculation of content of crystal phases and crystal size by Rietveld Refinement method using Fullprof 200 and BGMN software based on RXD results of ZnAl2O4

/γ-Al2O3sample was carried out according to Ref [7] The observation of the catalysts surface and estimation particle size of catalysts were using SEM-5410LV with the enlargement of 20000 times

The influence of reaction temperature and catalyst

ISSN 1348-0391 ⃝ 2012 The Surface Science Society of Japanc (http://www.sssj.org/ejssnt) 259

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Volume 10 (2012) Nguyen, et al.

Figure 2: Results of calculation of content of crystal phase and crystal size of ZnAlFIG 2: Results of calculation of content of crystal phase and crystal size of ZnAl2O4/γ-Al2O3 sample by Rietveld Refinement

method using Fullprof 2000 and BGMN software

composition to catalytic activity were investigated using

methylation of toluene by methanol Reaction were

car-ried out in a reactors of gaseous phase, reaction

temper-ature from 290-400C, volume rate of toluene of 2.5 h−1,

ratio of reagents of: toluene: methanol: water= 1:4:1.5,

after 30 minutes the products were taken out to analyze

by GC-MS

The comparison of catalysts activity of ZnAl2O4

/γ-Al2O3 sample and ZnAl2O4 sample synthesized by

co-precipitation, and influence of reaction time to catalytic

activity were carried out using oxidation dehydrogenation

of ethybenzene to styrene using oxygen of air The

reac-tion was carried out at 450C, volume rate of 1 h−1, rate

of air flow of 10 ml/minute

The liquid products were analyzed using

GCMS-HP6890 equipment with HP5 capillary column, carrious

gas of helium, MS detector, temperature of column top

was 50C, temperature of column end was 270C.

The SEM images of catalysts were represented in Fig 1

The SEM images of catalysts shower particle size

distri-bution of these catalysts was quite uniform Estimation

of particle size in samples synthesized by hydrothermal

method from 50 nm to 80 nm For the sample obtained by

coprecipitation, particle size was approximately 130 nm

We have recorded XRD patterns of the catalysts

The XRD patterns of catalysts confirmed that spinel

phases and γ-Al2O3 phase were formed very well For

Ni0.5Zn0.5Al2O4/γ-Al2O3 and NiAl2O4/ γ-Al2O3

sam-ples, beside spinels and γ-Al2O3phases, formation of NiO

phase was observed

On XRD patterns of catalysts, an enlargement of picks

was observed This effect was generated by small crystal

size

The results of calculation of content of crystal phases

tent in catalysts reaction yield at reaction temperature of

Figure 5: Influence of temperature to reaction

on catalysts Ni

0 5 10 15 20 25 30

Content Zn (%)

FIG 3: Influence of Zn content in catalysts reaction yield at reaction temperature of 400C

and crystal size of ZnAl2O4/γ-Al2O3sample by Rietveld refinement method using fullprof 2000 and BGMN soft-ware was shown in Fig 2 The result showed that this sample consisted of 80% of NiAl2O4 with crystal size of

60 nm, and 20% of γ-Al2O3 with crystal size of 40 nm

This result was corresponding to SEM images of the cat-alysts

The results of study on methylation of toluene by methanol were shown in Figs 3, 4 and 5 The re-sults showed that xylene was formed with high se-lectivity When increasing the reaction temperature, the conversion of toluene increased but the selectivity

of xylene decreased Methylation reaction of toluene

on Ni0.5Zn0.5Al2O4/γ-Al2O3 showed the highest toluene conversion of 25.46% with xylene selectivity of 88.33% at

400C, a little amount of benzene and trimethylbenzene

was formed from secondary reactions

The composition of catalysts also influenced on

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e-Journal of Surface Science and Nanotechnology Volume 10 (2012)

0 10 20 30 40 50 60 70 80 90 100

0 10 20 30 40 50 60 70 80 90 100

Content Ni (%)

tent in catalysts reaction yield at reaction temperature of

Figure 4: Influence of Ni content in catalysts reaction yield at reaction temperature of 400 C

Temperature ( C)

/ -Al 2 O 3

/ -Al 2 O 3

Figure 5: Influence of temperature to reaction

O and

g

0

0

Content Zn (%)

FIG 4: Influence of Ni content in catalysts reaction yield at reaction temperature of 400C

0 5 10 15 20 25 30

200 250 300 350 400 450 500

Temperature ( o C)

Ni 0.5 Zn 0.5 Al 2 O 4 /g-Al 2 O 3

ZnAl 2 O 4 /g-Al 2 O 3

Figure 5: Influence of temperature to reaction

/Al O and

g

FIG 5: Influence of temperature to reaction yield on catalysts

Ni0.5Zn0.5Al2O4/Al2O3 and ZnAl2O4/Al2O3

alytic activity Figure 3 showed influence of Zn content in catalysts to reaction yield, at temperature of 400C (Zn

content = nZn/(nZn+nNi) A maximum yield attained on

Ni0.5Zn0.5Al2O4/γ-Al2O3catalysts at Zn content of 54%

Increasing of Ni content in catalysts effected to decrease xylem selectivity, and increase content of secondary prod-ucts from parasite reaction Figure 4 showed influence of

Ni content in catalysts on selectivity of xylene, at temper-ature of 400C The results showed that when the absence

of water in the first material, the conversion of toluene was very low, about 8.14% on Ni0.5Zn0.5Al2O4/γ-Al2O3 cata-lysts at 400C This permitted to predict that alkylation

of toluene was mainly catalyzed by OH groups link with metal ion as Bronsted acid centers that the water had the role to form them

The results of study on oxidative dehydrogenation of ethylbenzene to styrene were represented in Figs 6 and 7

The results showed that styrene selectivity was very high

on both of two samples The ethylbenzene conversion on ZnAl2O4/γ-Al2O3sample was about two times more than

on ZnAl2O4 sample synthesized by coprecipitation after react time of 180 minutes This can be explained by small crystal size and large total surface area of ZnAl2O4

/γ-Al2O3 sample

The catalytic activity decreased slowly according to the reaction time ZnAl2O4/γ-Al2O3 sample contained

Al2O3 as solid acid and it had porous structure effected

0 5 10 15 20 25 30 35 40

0 20 40 60 80 100 120 140 160 180 200

Time (mins)

ZnAl 2 O 4 /g-Al 2 O 3

ZnAl 2 O 4

ence of reaction time to styrene

g

g

g

FIG 6: Influence of reaction time to styrene selectivity on catalysts ZnAl2O4/γ-Al2O3and ZnAl2O4

ZnAl 2 O 4

60 65 70 75 80 85 90 95 100

Time (min)

ZnAl 2 O 4 /g-Al 2 O 3

ZnAl 2 O 4

ence of reaction time to styrene Figure 7: Influence of reaction time to

ethylbenzene conversion on catalysts

g

g

g

g

g g

FIG 7: Influence of reaction time to ethylbenzene conversion

on catalysts ZnAl2O4/γ-Al2O3 and ZnAl2O4

secondary reactions involving cracking reaction, dealky-lation conducting to form little amount of benzene, ben-zaldehyde, benzofurane as second products observed on GCMS diagram The cock content on ZnAl2O4/γ-Al2O3

sample was of 85.8 mg/1g catalyst, on ZnAl2O4 sample was 57.9 mg/1g catalyst after 3 h of reaction

The catalysts of spinels on gamma aluminium oxide

- NixZn1−xAl2O4/γ-Al2O3 (x = 0, 0.5, 1) were

synthe-sized using hydrothermal method XRD patterns of

cat-alysts confirmed that spinel phases and γ-Al2O3 phase were formed very well

Calculation of content of crystal phases and crystal size

by Rietveld Refinement method using Fullprof 2000 and BGMN software based on XRD results of ZnAl2O4

/γ-Al2O3 sample showed that this sample consisted of 80%

of ZnAl2O4 with crystal size of 60 nm, and 20% of

γ-Al2O3 with crystal size of 40 nm These results were corresponding with SEM images

For methylation of toluene by methanol on catalysts, xylene was formed with high selectivity Ni content in catalysts influenced to toluene conversion and xylene se-lectivity

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Volume 10 (2012) Nguyen, et al.

For oxidation dehydrogenation of ethylbenzene to

styrene, ZnAl2O4/γ-Al2O3 sample was better than

ZnAl2O4 sample synthesized by coprecipitation with

higher catalytic activity and longer life time

These results contributed to study to synthesize and

catalytic activity of nanostructure materials

Acknowledgments

The authors gratefully acknowledge financial support from the National Foundation for Science and Technology Development of Vietnam (NAFOSTED)

[1] P V Tuong, Inorganic Materials (Editor of Vietnam

Na-tional University in Hanoi, Hanoi, 2002)

[2] B Gillot, A Ruosset and G Dupre, Solid State Chem 25,

263 (1978)

[3] M Bremer, S Fischer, and N Langbein, Thermochimica

Acta 209, 323 (1992).

[4] J I Dicosimo, J Catal 178, 499 (1998).

[5] H Heegn, J Cryst Res Technol 35, 255 (2000).

[6] Y Xie, J Mater B 34, L1 (1995).

[7] J Rodriguez-Carvajal, An Introduction to the Program

FULLPROF 2000 (Laboratoire Leon Brillouin (CEA

-CNRS), France, 2001)

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