Design Criteria – Lower Skin Panelshall be sized using tension and shear interaction criteria: all = allowable tension stress of the material used t = applied tension stress s = a
Trang 1Procedure of Initial Sizing
Design Criteria Initial Sizing
Trang 2Design Criteria – Upper Skin PanelNo local buckling up to ultimate load They shall be sized using compression and
shear interaction criteria:
c = applied compression stress
all = allowable compression stress of the panel, which is the smallest value of : crippling stress
skin local buckling stress
intermediate (Johnson Euler) column buckling stress
s = applied shear stress
all = allowable shear stress of the panel, which is the smallest value of :
skin shear local buckling stress
allowable shear stress of the material used
0
1
2
2
cr
s cr
c
s
c c s
Trang 3Design Criteria – Lower Skin Panelshall be sized using tension and shear interaction criteria:
all = allowable tension stress of the material used
t = applied tension stress
s = applied shear stress
Please note that Lower panel is also critical due to fatigue The criteria have to be considered is :
2 3
: Mises Von
to according failure
material as
where
0 1
t comb
comb
all
0 0 1
1
t
G all
Trang 4Design Criteria – Spars
They shall be sized using shear criteria :
s = applied shear stress
all = allowable shear stress of the panel, which is the smallest value of:
skin shear local buckling stress
allowable shear stress of the material used
0 1
s
all
Trang 5Design Criteria – Ribs
Due to concentrated loads (attachments: engine, flaps, etc):
Due to shear loads : Due to aerodynamic loads, the ribs shall be designed as
beams simply supported at the spars The web shall be sized using shear criteria :
s = applied shear stress
all = allowable shear stress of the panel, which is the smallest value of:
0 1
s
all
Trang 6Design Criteria – Ribs Cont.
Due to crushing loads : The stiffener shall be sized using compression
criteria :
= applied compression stress
0 1
all
Trang 7Initial Sizing: Upper and Lower Skin Panel
idealised depth of the primary structural box, h
and bottom surfaces required to react the
appropriate bending moment, M, at each section from: P = M/h
Trang 8Initial Sizing: Upper and Lower Skin Panel
Trang 9Initial Sizing: Upper and Lower Skin Panel
only by the spar caps:
Initially assume Ab is divided equally between all the boom spar
caps on one side of the box, and fb is the allowable proof stress in this case
b b
b
hf
M f
P
Trang 10Initial Sizing: Upper and Lower Skin Panel
For a distributed flange assume initially a uniform effective thickness across the width, w, to give
Typically this thickness will be made up of skin and stringer area The effective stringer are being about half of that of the skin area Thus the actual skin thickness is about:
b
e
hwf
M
t
b
e
hwf
M
t 0 . 65
Trang 11Allowable Stresses - Direct
(bending) Stress
The accurate evaluation of the allowable bending stress is
complex, requiring a knowledge of the detail features of the
structure both in the compression and tension surfaces
Experience suggests that if the magnitude of the allowable
compression stress is also used for the tension surface it makes the right order of allowance for fatigue/crack propagation
requirements although this assumption can only be approximate, especially when the allowable compression stress approaches the 0.2% proof value Thus the same allowable stress level may
be initially assumed in both surfaces The main parameter in
determining the allowable compression stress is the loading
intensity
If mass booms are used as the primary means of reacting direct load, then it is appropriate to assume that under ultimate bending loads the 0.2% proof stress may be used
Trang 12Allowable Stresses - Direct
(bending) Stress
allowable bending stress at ultimate loading may be assumed to be the lesser of the 0.2% proof stress or fb, where fb may be
approximately represented by:
where L is the local rib or frame spacing
w is the width of the box perpendicular to the bending axis
P is the effective end load
A is a function of the material
FB is dependant upon the form of construction
2 / 1
wL
P F
A
Trang 13 Note that the value of A are appropriate to allowable stress and (P/wL) in MN/m2 units In general the values of A give conservative values for F b at stresses below the limiting value.
Typical values for FB are also given.
Trang 14Comparison efficiency for various stringer shapes:
Ideal Practical design Panel type
Skin
Str
A
A
Efficiency
Skin
Str
A
A
Efficiency
Trang 15Geometry Elements Design
practise
a
a
t
b
10 or less
w
w
t
b
18-22
f
f
t
b
6-8
skin
str
A
A
0.5
a
t 0.7t
w
f
b b
0.4
Trang 16Initial Sizing: Spar Webs
i. Due to Overall Torsion Moment:
Estimate the enclosed area, A, of the primary structural box at
representative sections across the span
The corresponding shear flow is:
QT = T/2A
Where T is now the applied distributed torsion, and QT will be
nose up or nose down and hence positive or negative depending on the sign convention
Select the allowable shear stress, fs as appropriate
The mean material thickness needed to react the torsion
moment is then:
tq = T / 2Afs
Trang 17Initial Sizing: Spar Webs
Qv = V/hT,
where V is the applied vertical shear force
Where x is the chordwise location of particular web relative to the mid point of the box
T V
w
x Q
s
w w
f Q
t
Trang 18Initial Sizing: Ribs Web
i. Due to concentrated loads (attachments: engine, flaps, etc):
can be taken as a cantilever beam loaded by a vertical shear force equal
to the hinge reaction and a bending couple due to the offset of the hinge chordwise from the rear spar location The spar web will react most of the vertical shear, and in practice if the hinge fitting is perpendicular to the rear spar, the rib flanges at the spar will be loaded by direct forces given by:
Where V is the hinge reaction
x is the offset of the hinge from the spar
h is the depth of the rib at the spar
h
x V
R
Trang 19Initial Sizing: Ribs Web
ii. Due to shear loads :
R
rib (i+1)
rib (i)
rib (i-1)
Qz 1 Qz 2
R Qz 1 - Qz 2 (1)
2
z Q Q
R
FS RS
q 3 q 3 h q R
h
3
2
(daN/mm) = shear flow (6)
d up upright h h FS h RS
2
h
3 2
(daN/mm) = shear flow (6)
2
Trang 20Initial Sizing: Ribs Web
iii. Due to crushing loads :
Where:
lower = normal stress at lower panel ; trib = rib web thickness
lower
rib
panel n
t h E
L
t
.
.
.
2
) (
) ( upperpanel abs lowerpanel