Seven decision variables, namely, biomass gasification temperature Tgasif, combustion temperature Tcomb, gas turbine inlet temperature T3, gas turbine isentropic effi-ciency hGT, compresso
Trang 1Research paper
Department of Mechanical Engineering, Faculty of Engineering, University of Guilan, P.O Box 3576, Rasht, Iran
h i g h l i g h t s
Apply a modified thermodynamic equilibrium modeling for a biomass gasifier
Apply a multi objective optimization technique based on a developed code in Matlab
Perform a sensitivity analysis to better understanding of decision variables change
a r t i c l e i n f o
Article history:
Received 1 June 2015
Accepted 27 August 2015
Available online 5 September 2015
Keywords:
Externally fired gas turbine
Gasification
Multi-objective optimization
Organic Rankine cycle
a b s t r a c t
This study deals with thermodynamic and economic analysis of a combined gas turbine and Organic Rankine Cycle integrated with a biomass gasifier A modified model is used to increase the precision of the gasifier thermodynamic model Seven decision variables, namely, biomass gasification temperature (Tgasif), combustion temperature (Tcomb), gas turbine inlet temperature (T3), gas turbine isentropic effi-ciency (hGT), compressor isentropic efficiency (hcomp), compressor pressure ration (rp) and maximum ORC operating pressure (P3R), are selected as the main decision variables of the combined system The total cost rate and exergy efficiency of the system are chosen as the two main objective functions A group method of data handling (GMDH) type neural network and evolutionary algorithm (EAs) are used for modeling the effects of the seven decision variables on both objective functions The result of multi-objective optimization shows that the exergy efficiency of the system is 15.6%, which can be increase to 17.9% in the optimal state, regardless of the total cost rate of system as objective function In addition, in order to better illustrate the effects of decision variables change in three selected points of the Pareto curve, a sensitive analysis is performed
© 2015 Elsevier Ltd All rights reserved
1 Introduction
The depletion of fossil fuels, environmental pollutions,
green-house gas emissions, and global climate changes together with the
potential of biomass to meet a part of energy demand have
con-verted biomass as one of promising renewable energy source[1,2]
The comprehensive energy policies adopted by governments have
developed significant research in this area and have paved the way
for utilizing such renewable energies In general, renewable
en-ergies can further reduce the environmental impacts and enhance
energy security as well Biomass sources such as paper, agricultural
products, forestry residues, stems, wood, and cane are examples of
the renewable sources with low heating value for energy production
Biomass is considered as renewable energy source because the carbon in biomass is regarded as part of the natural carbon cycle The recent studies on this issue mainly focus on a more efficient simulation this type of energy conversion and more accurate
combustion Generally, the efficiency of power production using biomass is low For example, the efficiency in small and large sys-tems is almost 15% and 30%, respectively[3] The use of biomass in gas turbines has its own problems The gas turbine is a highly sensitive mechanical device in which require extremely clean gas
so biomass combustion product needs expensivefilters in order to prevent fuel injector and routes from blocking and preventing turbine blades from different damages Also, the syngas produced with a low heating value by gasification process for use in a gas
* Corresponding author Tel.: þ98 133 6690271 9.
E-mail address: khshoaib@phd.guilan.ac.ir (S Khanmohammadi).
Contents lists available atScienceDirect Applied Thermal Engineering
j o u r n a l h o me p a g e : w w w e l s e v i e r c o m / lo c a t e / a p t h e r m e n g
http://dx.doi.org/10.1016/j.applthermaleng.2015.08.080
1359-4311/© 2015 Elsevier Ltd All rights reserved.
Applied Thermal Engineering 91 (2015) 848e859
Trang 2turbine combustion chamber requires a large amount of air for
combustion process, which this can expose compressor to surge[4]
The above-mentioned problems could be resolved by using
external combustion of biomass and a high temperature heat
exchanger
Datta et al [5] discussed energy and exergy analysis for an
externallyfired gas turbine including biomass gasification process
for distributed power generation They used thermodynamic
equilibrium modeling for simulation syngas production from
biomass and carried out energy and exergy analysis The study of
the effect of important parameters such as cold end temperature of
heat exchanger and compressor pressure ratio were parts of their
investigations They obtained thermal efficiency of system between
16% and 34% depending on design parameters variations Arnavat et
al.[6]considered a trigeneration system using biomass as a prime
mover The system consisted of biomass gasification and use of
syngas to drive an internal combustion engine and utilize waste
heat to drive a double-effect absorption chiller In their study,five
considered in which each one of them had the same investment
cost but with different power, heating and cooling output In
another study Ahmadi et al.[7]considered a novel multi generation
biomass-based integrated energy system They performed a
multi-objective optimization method to determine the best design
pa-rameters for the system A sensitivity analysis was conducted to
show the effect of design parameters on exergy efficiency, total cost
rate, and CO2emission
considered three cases based on the variations in compressor
pressure ratio and temperature difference of the cold end of the
heat exchanger tofind the impact of parameter variations on three
cases Their results indicated that gasifier and combustion chamber
have the highest rate of irreversibility
In another study, Soltani et al.[9]carried out exergy analysis for
a system with co-firing of natural gas and biomass Their analysis
included a review of the effects of compressor pressure ratio and compressor isentropic efficiency and the effects of mass ratio of
combined cycle configurations included co-firing of natural gas and biomass Their study included an assessment of the exer-goeconomic of these two systems and the effects of various pa-rameters on their performance Their analysis showed that the
better performance than the pure biomass configuration in terms of lower economic factors and lower cost of biomass The results show that energy and exergy efficiencies of the configuration with co-firing of natural gas and biomass were 2% and 4% higher than pure biomass Ahmadi et al [11]carried out an multi-objective optimization for a new multi-generation energy system including power, heating, cooling, hot water and hydrogen They merge the new environmental cost function with the thermoeconomic cost objective and introduce a useful thermoenvironomic function The results of multi objective optimization suggest the best values for the design parameters In other research, Ahmadi et al.[12] pre-sented an exergo-environmental analysis for an integrated organic Rankine cycle for tirgeneration purpose The results show that exergy efficiency and sustainability index increase with increasing compressor pressure ratio and gas turbine inlet temperature
A review of the above studies indicates that most of the in-vestigations examine the performance variations in different con-figurations of system Given that the results of the studies must finally result in the selection of the optimal cycle in terms of eco-nomic and thermodynamic performance, the optimization of the relevant systems is necessary both in terms of economic and
in-vestigations in thermoeconomic and optimization of the previous studies, the present work concentratesfirstly to develop models of thermodynamic and economics of an organic Rankine cycle and an externallyfired gas turbine integrated with a biomass gasifier The second part of this work is to apply multi-objective optimization
Nomenclature
mole of syngas
Subscripts
Cond, R Organic condenser
Pump, R Organic pump
Greek symbols
S Khanmohammadi et al / Applied Thermal Engineering 91 (2015) 848e859 849
Trang 3procedure tofind the optimum working conditions and to show
sensitivity of the optimum performances in terms of decision
var-iables The overall objectives of this study can be summarized as
follows:
Applying a modified model of thermodynamic equilibrium for
the gasification system
Exergy analysis of the proposed system to obtain the first
objective function
Development of economic model of the system to obtain the
second objective function
Multi objective optimization procedure using evolutionary
ge-netic algorithm for producing Pareto front
2 System modeling
A schematic of combined gas turbine and Rankine cycle
inte-grated with the syngas producer shown inFig 1 The system
con-sists of a hot air driven gas turbine The gasifier in the system
produces syngas using gasification of dry biomass The product of
inFig 1 The products enter the ceramic heat exchanger to increase
exiting air from the compressor This type of high temperature
ceramic heat exchanger is capable of raising the air temperature up
to 1350 C The airside can handle air at pressures from 1 bar to
13 bar, which makes this exchanger ideal for using clean air to drive
a gas turbine In the ceramic heat exchanger, exiting a part of the
combustion products is removed to the evaporator of organic
Rankine cycle The reminder of combustion products enters into
another heat exchanger to produce domestic hot water Finally,
products of combustion discharges into the ambient at 130 C
Furthermore, the initial designing state of the system is listed
inTable 1
The thermodynamic properties of streams and system
perfor-mance are evaluated with EES (Engineering Equation Solver) In
addition, a code developed in Matlab software program using an
evolutionary algorithm is used to perform multi-objective
optimi-zation method
2.1 Thermodynamic model
Before proceeding to the development of each components
thermodynamic model, the assumptions for the system are given as
follow:
The molar compositions of standard air are taken 79% nitrogen,
21% oxygen in 101.325-kPa and 25 C[10]
The biomass moisture content for the system under study is
considered 16%
The gas turbine isentropic efficiency is 89%[13]
The isentropic compressor efficiency 87%[10]
The pressure drop in the combustor chamber is 0.5% of inlet
pressure[13]
The isentropic efficiency of the turbine and pump with organic
fluid is 85% and 70% respectively[10]
The pressure drop in hot and cold fluid of heat exchanger is 3%
and 1.5% of inlet pressure respectively[13]
The ultimate analysis of dry biomass (wood) shows the
com-pounds as: 50% carbon, 6% hydrogen, 44% oxygen[14]
The cost of biomass (wood) is considered 2 $/GJ[15]
The wood chemical formula based on one carbon atom could be
2.1.1 Gasifier Thermodynamic equilibrium procedure has been used for modeling the process in the gasifier[39] The chemical reaction in the gas producer system is assumed as:
CHxOyNzþ wH2Oþ mðO2þ 3:76N2Þ/x1H2þ x2COþ x3CO2
þ x4H2Oþ x5CH4þ x6N2
(1)
Here, CHxOyNzdenotes the biomass chemical formula and w is the amount of water per kmol of biomass All coefficients x1to x6 are obtained by performing atomic balance and using equilibrium constant equations The procedures are given as follows:
To obtain the rest of equations two equilibrium equations are derived As it is expected that pyrolysis products before reaching reduction region arefired and prior to emitting from gasifier ach-ieve equilibrium state, the reactions can be written as follows:
The above reactions are known as methanation reaction and gasewater shift reaction, which the equilibrium constants for them are given as follows:
K1¼PCH 4
P2H2 ¼x5
K2¼PCO 2PH2
PCOPH2O¼x3x1
Finally, for the calculation of gasification temperature (Tgasif) the energy balance is applied as:
hf;biomassþ whf;H2O¼ x1hf;H2þ Dhþ x2hf;COþ Dh
þ x3
hf;CO2þ Dhþ x4
hf;H2Oþ Dh
þ x5
hf;CH4þ Dhþ x6
hf;N2þ Dh
(10)
where, hf;iis the formation enthalpy in terms of kJ/kmol, and its value for all the chemical compositions is zero in the reference state and Dh is enthalpy difference value for the given state with reference state
2.1.2 Combustion chamber
A complete combustion process is assumed in the combustion chamber of the system As given by the following:
x1H2þ x2COþ x3CO2þ x4H2Oþ x5CH4þ x6N2þ m0ðO2
þ 3:76N2Þ/aCO2þ bH2Oþ cO2þ dN2
(11)
S Khanmohammadi et al / Applied Thermal Engineering 91 (2015) 848e859 850
Trang 4The coefficients x1to x6have already been calculated and m0is
the number of mole required for complete combustion per mole of
syngas Applying atoms balance and using energy equation similar
to equation(10)for the combustion chamber m0is calculated
X
j¼react
hf;j¼ X
j¼Prod
ni
hf;iþ DhTcomb;i (12)
2.1.3 Ceramic heat exchanger
Considering energy balance equation between hot and cold
stream, it is possible to achieve the following equation for the heat
exchanger[40]
It should be mentioned that heat loss to environment is
neglected
The concept of logarithmic mean temperature difference
(LMTD) is used to determine the temperature deriving force for
heat transfer inflow systems, most notably in heat exchangers The
LMTD is a logarithmic average of the temperature difference be-tween the hot and cold feeds at each end of the double pipe exchanger The larger the LMTD, the more heat is transferred The use of the LMTD arises straightforwardly from the analysis of a heat exchanger with constantflow rate and fluid thermal properties For the ceramic heat exchanger LMTD can be express as:
LMTDHE¼ðT6 T2Þ ðT5 T3Þ
ln
T 6 T 2
T 5 T 3
2.2 Exergy analysis Mass, energy and exergy balance for each component of the system are applied The following equation is used to obtain irre-versibility in each component[16]
X in
_minexin¼X
out
The exergy of each stream is composed of two parts including chemical and physical one
The physical exergy of each stream depends on its temperature and pressure and is given as follows:
where o is reference state In addition, the chemical exergy of gas mixture could be obtained through the following equation[41]:
exch¼Xxiexcho;iþ RT+
X
Fig 1 A schematic of the modeled cycle with the external combustion of the syngas produced from wood biomass and organic Rankine cycle.
Table 1
Initial performance parameter of the integrated system.
Gas turbine inlet temperature 877 C
Air gasification mass flow rate 1.09 kg/s
flow rate
S Khanmohammadi et al / Applied Thermal Engineering 91 (2015) 848e859 851
Trang 5here xiis molar fraction of ith component and exch
o;i is standard
exergy of ith pure material[17] To obtain the fuel chemical exergy,
it is required to calculate the lower heating value of fuel and the
coefficientbwhich is calculated as follows[5,8]:
HHVðkJ=kgÞ ¼ 349:1C þ 1178:3H þ 100:5S 103:4O 15:1N
21:1ASH
(20)
b ¼
1:044 þ 016Z H
Z C :34493Z O
Z C
1þ :0531Z H
Z C
1 0:4124Z O
Z C
(21)
Here ZC, ZHand ZOare the mass elements of carbon, hydrogen
and oxygen in biomass For the wood with the given chemical
formula and the above equation, higher heating value of the fuel
19,980 kJ/kg is obtained Also, the lower heating value of biomass
can be calculated in the following equation and given that
hfg¼ 2258 kJ/kg[18]
LHVðkJ=kgÞ ¼ HHV hfg
9H
100
(22)
where H is the percent of hydrogen and M is the percent of
mois-ture in biomass fuel In order to accurate evaluation of the system
and obtain the parameters, which play critical roles in the
exergy losses in the components of the cycle under study
The organic Rankine cycle (ORC) has the principles of the steam
Rankine cycle, but uses organicfluid with lower boiling point to
recover energy from a lower temperature heat sources The
work-ing fluids play an important role in the performance of organic
cycle The organicfluid selection directly affects the efficiency of the
system, operating parameters, environmental impacts, and
eco-nomic factors There are several studies conducted by different
workingfluids (e.g Ammonia[19], R11 and R134a[20], and R152a
[21]) depending on a low-grade temperature energy source,
avail-ability and material limitation Concerning the heat source
tem-perature and the lower pressure of organic Rankine cycle
(condenser pressure)five types of organic fluid selected for organic
cycle.Table 3shows some properties of these fluids and
perfor-mance parameters of system for mentioned organicfluids
Also,Fig 2show the TeS diagram for these four organic working
fluids In addition, two bounds temperature for heat source
tem-perature (Tmax) and cold temperature (Tmin) is illustrated in this
figure
As shown inTable 3the exergy efficiency of system for R123,
show a higher value Furthermore, the higher value of critical
temperature offers a distinct advantage over other workingfluids
R123 with a low life cycle in the atmosphere dose not contributes to
the greenhouse gas effect responsible for global warming as GWP
index indicate too In addition, the value of ozone depletion ratio
for R123 is a reasonable value Following the International
regula-tions (Kyoto and Montreal Protocols), and regards to the above
mentioned characteristics of workingfluids the R123 is used as
organic workingfluid in this study
4 Group method of data handling (GMDH) According to literature, there has been ample research conducted
on optimization using evolutionary method tools for system
iden-tification Among these methodologies, the Group Method of Data Handling (GMDH) has proven itself as a self-organizing approach by which complicated models are generated based on the evolution of their performances In this paper, groups of 2500 data series are selected for the training and test purpose, from which 1500 are used for training while the remaining 1000 data are merely used for the model evaluation The obtained polynomial models are then used in
a Pareto based multi-objective optimization approach to determine the best possible combination of exergy efficiency (j) and total cost rate ( _Ctotal) of the system, known as the Pareto front
5 Optimization 5.1 The definition of objective functions Two objective functions in multi objective optimization
system (to be maximized) and the total cost rate of combined system (to be minimized) The objective functions in this study can
be written as follows:
j ¼Ex_ Q;domesticþ __Wnet;ORCþ _Wnet;GT
_Ctotal¼ _Ztotalþ _Cbiomass (24) _Ztotal¼ _ZCompþ _ZGTþ _ZAPþ _ZCCþ _ZDHWþ _ZGþ _ZPump;Rþ _ZEv;R
þ _ZTur;Rþ _Zcond;R
(25)
Table 2 Exergy destruction rate and exergy efficiency for different components.
Component Exergy destruction rate
Exergy efficiency Compressor _Ex D ¼ _Ex 1 þ _ W C _Ex 2
j comp ¼_Ex2 _Ex 1
_
W C Heat exchanger _ExD;HE¼ _Ex 2 _Ex 3 þ _Ex 5a _Ex 6
j HE ¼_Ex5a _Ex 6
_Ex 3 _Ex 2 Gas turbine _ExD;GT¼ _Ex 3 _ W GT _Ex 4
j GT ¼ W_GT
_Ex 3 _Ex 4 Combustion chamber _ExD;CC¼ _Ex 4 þ _Ex b1 _Ex 5
j GT ¼_Ex5 _Ex 4
_Exb1
Gasifier _ExD;gasif¼ _Ex biomass þ _Ex air _Ex b1
j gasif ¼_Ex5 _Ex 4
_Exb1
Domestic hot water _ExD;DHW¼ _Ex 6 _Ex 7 þ _Ex W1 _Ex W2
j DHW ¼_ExW2 _Ex W1
_Ex 6 _Ex 7 Organic pump _ExD;pmp¼ _Ex 1R _Ex 2R þ _ W pmp
j pump ¼_Ex2R _Ex 1R
_
W pump Organic evaporator _ExD;eva¼ _Ex 5b _Ex 5c þ _Ex 2R _Ex 3R
j pump ¼_Ex3R _Ex 2R
_Ex 5b _Ex 5c Organic turbine _ExD;tur¼ _Ex 3R _Ex 4R þ _ W tur
j tur ¼ W_tur
_Ex3R _Ex4R
Organic condenser _ExD;cond¼ _Ex 4R _Ex 1R þ _Ex C1 _Ex C2
j tur ¼_Ex4R _Ex 1R
_Ex C1 _Ex C2
S Khanmohammadi et al / Applied Thermal Engineering 91 (2015) 848e859 852
Trang 6Several varieties of methods are proposed to calculate purchase
equipment cost in terms of design parameters Here, the functions
used by Bejan et al [24], Ahmadi [25], Soltani et al [10] and
local conditions and Iran interest rate are applied
_ZK¼ ZKCRF4
Here ZKis the purchase cost of each component which is
pre-sented in theAppendix A, CRF is capital recovery factor, N is the
maintenance factor which is regarded usually as 1.06 [16] The
capital recovery factor has a relationship with interest rate and
operation years as follows:
CRF¼ ið1 þ iÞn
where i is interest rate and n is function year.Table 4shows the
required parameters for the calculations relevant to purchase
equipment cost and economic factors
Biomass fuel cost calculation is mainly dependent upon the type
of raw material, and collection and processing methods For
instance, forest waste has a higher purchase cost and a lower
processing cost On the contrary, industrial and municipal waste
has a much lower and even negative cost; but a higher processing
cost Collection method and transportation distance of such
ma-terial also affect thefinished cost The overall fuel cost as a function
of internal energy can be written as follows[27]:
biomass cost¼
cost=ton 1000
3:6 LHV
(28)
In addition, it is assumed that the cost of wood biomass and transportation are 40 $/ton
5.2 Decision variables Given the performance data of the modeled system and the design process of the system under study, seven variables in flu-encing the system performance are taken into account based on previous investigator results [8e10] These parameters include biomass gasification temperature (Tgasif), combustion temperature (Tcomb), inlet gas turbine temperature (T3), gas turbine isentropic
efficiency (hGT), compressor isentropic efficiency (hcomp) and
cycle performance pressure (P3R) as decision variables Table 5
shows reasonable variations interval for the above parameters
5.3 Evolutionary genetic algorithm Genetic algorithm as a repetitive algorithm with random search strategy and biological evolution modeling attempts tofind optimal solutions [28] The main feature of evolutionary algorithms is a population in which individuals are a series of design parameters and decision variables and the optimal solution is found among them[29] More detail about genetic algorithm and multi objective optimization can be found in Refs.[30e33]
6 Results and discussion 6.1 The model validation Thermodynamic modeling of syngas production through biomass gasification is the most important part of the modeling of
thermodynamic model, the results were compared to those of other studies It should be noted that to make the results and modeling
was used in this study, i.e by multiplying variable coefficients to equilibrium constants and minimizing the error root mean square
of the model and the experimental results to enhance the accuracy
of preceding models[34] It should be mentioned thataandbare two constants applied to equilibrium constants to enhance the model precision
Table 3
Thermodynamic properties and some characteristics of organic fluids [22,23]
Working fluid Molecular weight Critical temperature (K) Critical pressure (MPa) GWP a ODP b Second law efficiency of system (%) Output work of ORC (kW)
a GWP: Global Warming Potential (GWP) for 100 years integration.
b ODP: Ozone Depletion Potential, relative to R11.
Fig 2 TeS diagram for organic working fluids.
Table 4 Economic factors.
Operation and maintenance coefficient 1.06 Hours of the system function annually (Hour) 8000
S Khanmohammadi et al / Applied Thermal Engineering 91 (2015) 848e859 853
Trang 7bK2¼x3x1
The results indicate that in terms of the valuesa ¼ 2.89 and
b¼ 1, the model has a good consistency with previous works The
compositions are shown inFig 3 [35,36]
6.2 The results of exergy and economic analysis
The results of thermodynamic analysis are presented here
Table 6shows the main output of the system for the initial
per-formance parameters
place, for each component the exergy destruction rate is calculated
Fig 4illustrates the percent of exergy destruction for the
compo-nents of the studied system The results indicate that the maximum
exergy destruction rate is related to gasifier, combustion chamber,
organic Rankine cycle evaporator, and domestic hot water heat
exchanger The main reason of exergy destruction in gasifier and
combustion chamber is the presence of a high temperature
enhance the intensity of irreversibility in these components
On the other hand, in organic Rankine cycle evaporator, as high
temperature stream (combustion products) transfers its heat to
organic working fluid, it could be said that high quality energy
converts into low quality energy and this is the main reason of high
rate of exergy destruction in such component Similarly, domestic
hot water generator allocates a main part of the system exergy loss
to itself
In addition,Table 7shows the exergy efficiency of each com-ponents of the cycle
Fig 5show the exergy and energy efficiency for three modes of the system As it can be seen, the exergy and energy efficiency in the combined heat and power mode has the highest value because
a larger part of primary energy converts to useful products In this case, the gas turbine output is 1669 kW; the ORC output is 292.3 kW and domestic water heater produces 2569 kW hot water
It can be found that the energy efficiency in the combined heat and power mode is higher than exergy efficiency for the same case Since the exergy of produced hot water is lower than its energy for
a determined massflow rate and temperature, the energy efficiency
is more than exergy efficiency in combined heat and power mode The results of the economic analysis of the system under study are shown inTable 8 The cost of each component is compared to the equations of different references and is given in theAppendix A
Table 5
Decision variables and their reasonable range.
950 K < T gasif < 1150 K Thermodynamic limitation
1300 K < T comb < 1450 K Metallurgical limitation
1250 K < T 3 < 1350 K Heat transfer limitation in heat exchanger
0.78 <hcomp < 0.89 Cost limitation
0.78 <hGT < 0.91 Cost limitation
7 < r p < 11 Cost limitation
800 < P 3R < 1200 Thermodynamic limitation
0
10
20
30
40
50
60
Present Study
Experimantal (Alaudin Z.A.[36])
Experimental (Jayah T.H.[37])
Zainal model [16]
Fig 3 A comparison of the present study results with experimental results and
pre-Table 6 Parameter values resulting from exergy and energy analysis of the system.
Net Power output, _ W net (kW) 1961.3 Exergy efficiency of system,j(%) 16.13 Energy efficiency of system,h(%) 24.15 Total exergy destruction rate, _ ExD;tot(kW) 13,357
Hot water mass flow rate, _m DWH (kg/s) 21.9
1.3% 2.2% 0.6%
29.8%
47.0%
6.8%
0.1%
11.5%
0.3% 0.4%
Fig 4 The percent of exergy loss for each component of the cycle.
Table 7 Exergy efficiency for each component of the cycle in: T comb ¼ 1177 (C ),
r p ¼ 9, T gasif ¼ 827 (C ), Moisture content ¼ 0.16, Biomass flow rate ¼ 0.8 kg/ s.
Component Exergy efficiency (%)
Combustion chamber 64.4
Domestic hot water 26.6
Organic evaporator 23.1
S Khanmohammadi et al / Applied Thermal Engineering 91 (2015) 848e859 854
Trang 86.3 Optimization results
The optimization results of the system based on selected
deci-sion variables and objective functions are shown in theFig 6 This
figure shows the optimal point for the system based on the
objective functions defined in the equations(22) and (23)
It can be seen that thefinal cost of the system increases steadily
with an increase in the system exergy efficiency The results
indi-cate that by an increase in efficiency from 14.5% to 16.5%, the final
cost increases from 75 $/h to 77 $/h which is an optimal value
However, higher increase in efficiency from 16.5% to 17.9% can exert
a higher cost to the system
As shown inFig 6, although the design point C has a maximum
efficiency of 17.9%, the system cost rate in this point will reach
maximum value of 87 $/h However, design point A has the
mini-mum design cost in which the system cost rate is 75 $/h Therefore,
the design point C is the optimal design point when it is regarded as
the only objective function of the system efficiency, and the point A
is the optimal design point when the cost function is considered as
the only objective of the system optimization
In general, in multi-objective optimization and Pareto diagram,
all points are considered as the optimal solutions of problem, and
ultimately system designers and decision makers attempt to select
a point as the optimal solution by considering some designing
consideration.Table 9presents the value of decision variables in the
selected design points A, B and C
In order to obtain a diagram through which it is possible to
obtain the system cost in terms of exergy efficiency, the Pareto
frontier diagram is depicted inFig 7
To predict the system behavior andfind a correlation between exergy efficiency and final cost of system a relation derived based
on Pareto frontier diagram
_CtotðhexÞ ¼817:7h3exþ 1:464 104h2
exþ 1722hexþ 132:9
h4
ex 56:98h3
exþ 898:6h2
ex 3589hexþ 815:8
(31)
As it shown inFig 7, the optimized values for exergy efficiency
on the Pareto frontier valid in the range between 14% and 18% and the equation(31)are valid for the same range
0
5
10
15
20
25
30
Energy efficiency (%) Exergy efficiency (%)
Fig 5 Comparison of energy and exergy efficiency for different types of system.
Table 8
The results of the economic analysis of the system under study in: T comb ¼ 1177 (C ),
r p ¼ 9, T gasif ¼ 827 (C ), Moisture content ¼ 0.16, Biomass flow rate ¼ 0.8 kg/s.
Component Cost ($) Cost rate ($/h)
Biomass fuel (wood) 2 ($/GJ) 117
Fig 6 The optimized points based on the defined objective functions.
Table 9 The characteristics of the selected design points A, B, C.
Optimum point T comb (K) r p P 3R (kPa) hcomp hGT T gasif (K) GTIT (K)
A 1449 7.08 800.5 0.9 0.78 1114.6 1266
B 1449 8.6 800.5 0.9 0.78 1065.7 1269.6
C 1449 9.97 1171 0.9 0.78 987.2 1266.4
Fig 7 The Pareto frontier diagram: the optimal approximations for the objective
S Khanmohammadi et al / Applied Thermal Engineering 91 (2015) 848e859 855
Trang 96.4 Sensitivity analysis
In order to better understand the system behavior and the
impact of the decision variables on the thermodynamic and
eco-nomic performance of studied system, in the optimal points A, B
and C, sensitivity analysis is extracted on these variables
6.4.1 Gasification temperature
The diagram inFig 8indicates that by an increase in gasification
temperature, the overall cost as well as the system exergy efficiency
will be reduced As it can be seen from the results, in the design
exergy efficiency has no sensitive change while the system cost rate
experiences a severe increment This fact reveals that by selecting
the point C as the design point, changing the gasification
temper-ature, as a parameter for enhancing efficiency is not cost-effective
and therefore the points A and B show a more reasonable
behavior from cost rate point of view
6.4.2 Combustion temperature One of the most significant design parameters in this study is combustion temperature, which directly affects gas turbine per-formance and organic Rankine cycle.Fig 9shows the behavior of objective functions with variations of this parameter
Based on the behavior of the above diagram for the selected points, it could be inferred that an increase in the combustion temperature leads to an increase in the exergy efficiency of the studied system and has a positive economic impact on the system cost reduction
With a close analysis of such variations, it could be seen that by
an increment in the combustion temperature, the cost of high-temperature heat exchanger, which plays significant roles in the system cost, reduces significantly In addition, considering the cost function of the high temperature heat exchanger, it could be seen that the cost of heat exchanger reduces as combustion temperature increases due to the increased logarithm mean temperature dif-ference Therefore, the system overall cost will be decreased It must be noted that even though increased combustion temperature improve both objective functions, metallurgical and physical
Fig 8 The impacts of gasification temperature variation from 950 K to 1150 K on the
system objective functions in the optimized points A, B and C.
Fig 9 The effects of combustion temperature variation from 1300 K to 1450 K on the
Fig 10 The effects of the parameters variation (a) the compressor isentropic efficiency from 0.78 to 0.89 (b) the gas turbine isentropic efficiency from 0.78 to 0.91 in the
S Khanmohammadi et al / Applied Thermal Engineering 91 (2015) 848e859 856
Trang 10limitations allows increase in combustion temperature to a limited
extent[37]
6.4.3 Isentropic efficiency of compressor and gas turbine
Fig 10shows the effect of changes in the efficiency of isentropic
compressor and turbine efficiencies on the objective functions An
Increment in the compressor isentropic efficiency and gas turbine
isentropic efficiency has a different effect on the objective
func-tions.Fig 10(a) shows that in the optimal points, more increase in
isentropic efficiency leads to a higher cost and higher exergy
effi-ciency for the system
The results indicate that the higher isentropic efficiency of
compressor means reduced work exerted on compressor, and in
turn, an increase in the system exergy efficiency On the other hand,
this effect can increase thefinal cost of compressor, and by keeping
fuel cost and purchase equipments cost constant, the system total
cost rate will be increased
In addition, results indicate that an increase in isentropic ef
fi-ciency of gas turbine can both positively affect the system total
exergy efficiency and final cost rate of system Increased output
working of the system due to an increase in isentropic efficiency is
one main reason for the enhancement of the system
thermody-namic performance Moreover, although increase in turbine
isen-tropic efficiency from 87 to 91% leads to an increase in gas turbine
purchase cost, decrease in fuel cost in output constant power can
reduce total cost rate, which the results of theFig 10(b) refers to
this issue
6.4.4 Compressor pressure ratio
pressure ratio on two objective functions in the selected optimal
points As it could be seen, for a higher-pressure ratios, exergy
ef-ficiency is high and the system overall cost increases It can be
found that with an increment in the compressor pressure ratio the
outlet compressor temperature will be increased which resulted in
a reduction of heat transfer from hot stream (combustion products)
to cold stream (air) Consequently, a slight reduction in heat
exchanger purchase cost, and increase in the price of some
in-stallations such as compressor and gas turbine lead to the increase
of overall cost of system In addition, it could be inferred that in the design point C, by an increase in exergy efficiency, the total cost has
a drastic increase
6.4.5 Gas turbine inlet temperature
Fig 12shows the effects of variation in gas turbine inlet tem-perature parameter on two objective functions The results indicate that an increase in this parameter can affect the system perfor-mance to a limited extent and improve both objective functions By
a closer look at the gas turbine purchase cost equation, an incre-ment in gas turbine inlet temperature can increase gas turbine purchase cost, however, it can significantly reduce high tempera-ture heat exchanger purchase cost, which in turn decreases overall cost It must be noted that considering the limited variation range
of this parameter inFig 12 and the designing limitations of the desired cycle, the parameter cannot be regarded as an influencing parameter for efficiency increase
Fig 11 The effects of the compressor pressure ratio variation from 7 to 11 on objective
Fig 12 The effects of the inlet gas turbine temperature variation from 1250 K to
1350 K on objective functions in the optimized points A, B and C.
Fig 13 The effects of the maximum pressure of the organic Rankine cycle variation
S Khanmohammadi et al / Applied Thermal Engineering 91 (2015) 848e859 857