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Connector Housing (1): Creating the Main Pad and Other Features Extruding the Main Pad 1. profile.Connector Housing (1): Creating the Main Pad and Other Features Extruding the Main Pad 1. profile.Connector Housing (1): Creating the Main Pad and Other Features Extruding the Main Pad 1. profile.Connector Housing (1): Creating the Main Pad and Other Features Extruding the Main Pad 1. profile.

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2 Pad function , connector profile 70mm pad

Designing the Catch

1 yz plane offset 35mm plane

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2 offset plane Sketch constraints

3 bottom line pad top coincidence constraint the vertical line pad back distanceconstraint dimension

4 sketcher offset plane 8mm (16mm) catch pad

Trang 3

Hint: Mirrored Extent option

Detent Pocket

1 main pad offset 20mm plane

2 offset plane sketcher , Part by Sketch Plane , pocket constraintprofile

Trang 4

43.Exit sketcher , pocket tool 9.5mm detent pocket

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Clip Design

1 main pad sketcher

2 clip Sketch

3 line pad coincidence constraint

top right point detent offset plane coincidence constraint constraint

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Drafting Surfaces Pad

1 perimeter face (5 faces) 3deg draft connector neutral element

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2 corner edge fillet top 1mm, 2mm radius fillet

Shelling the Part Pocket

1 connector 1mm thickness shell clip remove

Fillet

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1 part 1mm fillet

2 element Hide

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Creating a Hole

1 right edge 15mm, front edge 10mm 3.5mm diameter Hole

Creating a Pattern

1 hole rectangular pattern Using the as the

object first hole first hole 40mm pattern direction front edge

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Adding Standoffs and Reordering

1 part profile , standoff constraints

2 sketcher Pad tool 4mm standoff

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3 specification tree hole standoff , hole

4 Use rectangular pattern standoff duplicate hole

Trang 14

2 connector

Sketch

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1 tangent line Pad 4 constraint perpendicular

2 circle line Trim

3 sketcher part update (Auto Update off )

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Fillet

1 1mm 1.5mm fillet radius (EdgeFillet.1)

fillet radius

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1 new CAT Part

2 triangular pad main pad

XY plane sketcher

3 Profile tool outer profile

Ι Hint: triangle vertical constraint

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4 Constrain

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pocket Hinge thickness link Hinge pocket pad surfacepocket profile

7 pocket profile

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8 triangle profile Constrain .(Hint: contextual menu distance option )

9 sketcher triangle Parameter positive OZ pocket

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10 bearing main pad sketcher

11 15 mm radius circle pocket coincident constrain(contextualmenu)

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12 sketcher OZ cylinder pad up to plane limit type hinge

13 other bearing first cylinder pad duplicate simple copy & paste user patternduplicate bearing

main pad bottom surface sketcher

14 grid 2 point Sketch.4 tree

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19 edge radius 2mm fillet

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- Hole face

- parameter

-

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22 hole

cylinder pad sketch

(treeSketch.4 ) Keep specifications option

23

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Angle Bracket

Sketcher and Part Design workbench small bracket Profile sketcher Pad extruding

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Step 1: Part Design Parameter

1 new Part , Tools -> Options -> General -> Units mm

2 Tool -> Options -> Part -> Sketcher Sketcher Primary Spacing 20 mm, graduation

10

3 Tools -> Options -> Part -> Display Relations check

4 OK , Option

Step 2: Bracket Pad

dimension hole Bracket sketches pads 3mm

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34

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1 XY plane Sketcher Rectangle icon dimension

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2 Sketcher sketch height 26 mm Pad

part base pad .:

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24 Degrees Plane pilot hole center model hole pilot hole .

5 reference edge , Hole feature icon hole pad hole dimension

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pilot hole center 24 Degree plane

View -> Toolbars -> Reference Elements (Extended) Plane icon

8 Plane icon ,”Angle/Normal to Plane” plane _ reference pad and the

as the for the plane rotation axis pilot hole _24 Degrees Plane

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11 sketch a thickness 4 mm pad (2 limits option )

Rectangular Pattern tool Clevis

( tool Insert/Transformation Features )

12 Rectangular Pattern Icon , Clevis , reference direction red edge instances 2, spacing 16 mm

Trang 43

Step 4: Hole and Fillet Clevis

13 In order to define a concentric hole Clevis

R 13 edge the Hole tool Clevis .6mm diameter , Up to Last Option

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Edge Fillet fillet ( multi-select edges .)

14 R3 fillet (5 edges)

15 Create the R6 fillets (2 edges)

16 Finally, create the R8 fillets (2 fillets)

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45Meat Mincer Screw

Sketcher, Part Design, Wireframe and Surface screw

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46 CATIA Start menu Wireframe and Surface Workbench .

Tools -> Options , millimeter

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47Tools -> Options , sketcher grid parameter

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Profiles Helixes

screw element screw

helix strait line

(twelve points)

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12 12 helix

plane 12 profile then we are going to make each profile cornerHelix coincident

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,

1 Sketcher icon XY plane

2 Profile icon , grid profile

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3 Exit icon Sketcher

4 Line icon , dialog box Line type Point-Point option

5 In order to create the first of the line point , cursor Point 1 , contextualmenu Create Point ( third mouse button )

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6 Point new dialog box dialog box Point type Coordinates option

7 X=, Y= and Z= field point coordinate X=0, Y=0 and Z=0 OK

8 line second point point 2 field

contextual menu Point (third mouse button )

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9 Point new dialog box dialog box Point type Coordinates option

10 X=, Y= and Z= field point coordinate X=0, Y=0 and Z=200 OK

11 line point Line dialog box OK

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54

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17 helix starting point point

18 dialog box Axis field line

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19 dialog box parameter OK

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22 XY plane

23 helix OK

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24 Sketcher icon , plane

25 Profile icon , grid , profile :

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62

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26 contextual menu , Constraint

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27 With the Ctrl key

28 Constraint Defined in Dialog Box icon

29 Coincidence option dialog box , OK

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65

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30 helix 11 coincidence

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31 Exit icon Sketcher

Screw solid part

Loft

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helix guide lines solid loft

1 Part Design workbench (Start menu )

2 Loft icon

3 sketch

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4 , closing point section orientation closing points

5 Guide field

6 helix OK

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70

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9 remove OK

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variable radius fillets

1 Ctrl key edge ( thread )

2 Variable Radius Fillet icon ( Tri-Tangent Fillet icon )

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3 cone radius dimension dialog box radius 10

OK

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Pad

pad

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6 Sketcher icon , face

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7 Hexagon icon (Rectangle icon )

8 sketcher origin

9 grid , point

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81

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Groove

chamfer groove function

13 Sketcher icon YZ plane

14 Profile icon grid , profile

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profile contraints ,

15 screw profile constraints Ctrl key screw top face , profile edge

16 Constraints Defined in Dialog Box icon

17 Coincidence option

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18 coincidence creation OK

19 method , edges

coincidence constraint

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20 angular constraint Constraint icon

21 edge :

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22 edge

23 angular constraint angular constraint Click

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24 angular value , angular dimension double click dialog box :

25 value field 60 , OK

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26 linear constraint Constraint icon .27.profile point :

28 screw edge :

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29 constraint position constraint Click

30 dimension value , dimension double click dialog box :

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31 value field 46 , OK

32 groove ,axis , Axis icon

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33 grid , axis :

34 Exit icon Sketcher

35 , groove Groove icon , , sketch

36 groove parameters OK

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:

Pad

pad :

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37 Sketcher icon , face :

38 Circle icon

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39 circle center, origin

40 grid , circle radius point

41 Exit icon Sketcher

42 , Pad icon

43 sketch , parameter pad ( pad OK ):

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95

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hole :

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44 Hole icon

45 face (face circular , the hole face center ):

46 dialog box parameter , Threaded button Specification button

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47 Thread Definition dialog box parameter , OK

48 Select OK in the Hole Definition dialog box OK :

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chamfer :

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102 CATIA , Part Design Workbench (Start menu ).

Tools -> Options command , millimeter

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104 pad :

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105

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1 Sketcher icon , XY plane

2 Rectangle icon grid , rectangle :

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3 Exit icon Sketcher

4 Pad icon , parameter pad :

5 Sketcher icon , face :

6 grid , line :

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7 Exit icon Sketcher

8 Pad icon , parameter pad :

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9 Sketcher icon , face :

10 Using the grid , line :

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11 Exit icon Sketcher

12 Pad icon , parameter pad :

13 Sketcher icon , face :

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14 grid , profile :

15 corner :

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112

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16 grid , strait line :

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17 Trim icon trim the corners with the strait line in order to get:

18 line :

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19 Exit icon Sketcher

20 , Pad icon , parameter pad :

:

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116Draft Angles and Fillets

, draft angle (green) fillet (red) :

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1 Draft Angle icon parameter draft angle :

2 Draft Angle icon parameter draft angle :

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3 Draft Angle icon parameter draft angle :

4 Edge Fillet icon edge parameter fillet :

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5 Edge Fillet icon edge parameter fillet :

6 Edge Fillet icon edge parameter fillet :

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:

Holes

, hole :

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1 Hole icon , face :

2 dialog box parameter (Extension tab):

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3 dialog box parameter (Type tab):

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6 Constraints Defined in dialog Box icon

7 dialog box Concentricity option , OK

8 Exit icon Sketcher

:

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9 Hole icon , face :

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10 dialog box parameter (Extension tab):

11 dialog box parameter (Type tab):

12 Extension tab , dialog box Positioning Sketch icon

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13 Ctrl key , edge point

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14 Constraints Defined in dialog Box icon

15 dialog box Concentricity option , OK

16 Exit icon Sketcher

17 :

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129

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mirror

1 Mirror icon , face :

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2 dialog box OK

:

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3 Mirror icon , face :

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4 dialog box OK

:

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Shaft

tee fitting main part solid body , bodymain part body

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1 , Body Insert + Body function body

tree :

Trang 136

2 core creation , No Show part body .Hide/Show icon , Part Body

, shaft :

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3 Sketcher icon , ZX plane

4 grid , profile constrain

5 shaft , axis Axis icon , grid , axis :

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6 Exit icon Sketcher

7 Shaft icon , sketch

8 dialog box parameter , OK

:

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:

Shaft

shaft :

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4 Exit icon Sketcher

5 Shaft icon , sketch

6 dialog box parameter , OK

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:

Fillet

fillet :

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1 Edge Fillet icon , edge parameter fillet :

:

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145

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Body

main part core

1 Show part body Hide/Show icon

treePartBody

2 core body cursor (tree) , contextual menu Body.2 object +Remove function(MB3)

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147 :

Trang 148

Tee Fitting save

CATIA V5 Assembly Design

Analysis

Part Design, Generative Drafting, DMU Navigator Version 4Data

1 Assembly Design

Trang 149

149(1)Pull-Down Menu Assembly Design (2) Workbench Assembly Design

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Workbench Icon 1 Dialog Box Assembly Design ,

2 Assembly Design Icon

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- New Component ( ) : Sub Assembly

- New Product ( ) : Assembly Design Product( )

- New Part ( ) : Assembly Design Part

- Existing Component ( ) : Assembly Part

- Replacement component ( ) : Assembly

- Manage Representations ( ) : Assembly

- Define Multi Istantiation ( ) : , , , ,

Trang 152

- Fast Multi Istantiation ( ) : Define Multi Istantiation Icon

Trang 156

156 >

- Contact Constraint ( ) : ,

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>

- Offset Constraint ( ) :

>

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< >

< 320deg >

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<Icon Compopnent >

<Fix Together >

< Component >

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<Reuse Pattern Icon Part Pattern >

Part >

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main-body >

Clearance :

Trang 167

< .>

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168

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CATIA V5 Loader

<1> Bucket

1 Start menu (Wireframe and Surface Design) CATIA

2 yz plane sketch , profile

1>

1> < 2>

line circle < 2> line circle Tangency trim

3 profile 3D mode < 3> Extrude

4> surface

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<2> bucket

8>

2 pad < 9> < 10> 0.5 , 1 pad.

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3 Specification Tree Body2 bucket yz plane < 11> mirror.

11>

<3> Bucket ,

Trang 173

Work Object) < 14> "Up to plane"Type pad

14>

4 <2>-1 PartBody Insert Body3 Plane3 < 15> 1 pad Body3

Trang 174

)

18> "Up to plane"Type pad Body4 yz Plane mirror

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< 19>

6 PartBody yz Plane < 20> Mirrored extent 21.5 pad , Insert

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176

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(Metal Steel) < 27>

< 27>

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178

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CATIA V5 Loader Assembly

CATIA V5 Assembly Design

Trang 181

< 3> .

< 4> Part - Bucket Arm(#1) Part .

Part

Trang 182

< 7> .

Trang 183

.

Trang 186

Hide/Show

< 14> (Coincidence Constraint) < 15>

.

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< 16> Arm(#1) Arm(#2)

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4 Link Assembly

< 20> Link

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190 < 21> Bucket , < 22>

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191 < 23> Bucket Link Assembly Link Arm(#2) .

(Manipulation) Link < 24> .

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192 Link Arm(#2) Assembly < 25> Part .

< 26> Link Assembly .

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194 Arm(#2) Load(#1) < 29>

< 30> Load(#1) Assembly

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6 Load(#2) Assembly

Load(#2) < 31>

Load(#2) Arm(#1) Assembly.

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196 Load(#2) Assembly < 34> .

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Part

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7 Cylinder(#1) Assembly

Cylinder(#1) < 36>

.< 37>

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199

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8 Cylinder(#2) Assembly

40>

Trang 202

Constraints Hide/Show

Trang 203

203

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204

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< 1.> Mesh

Local mesh size Mesh

Trang 212

Local sag

Trang 214

214

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216Element Type Local Mesh

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220

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Stress Von Mises

Trang 222

Adaptivity Box

Trang 224

224.

Trang 225

225Analysis Workbench Part Design

Generative Structural Analysis

Trang 227

227

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Force Geometry Virtual Part

Force

Trang 230

230

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231

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232

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