A.I.4.1 Foundation execution method 7 A.I.4.2 Concrete execution method for body part 91 Execution of wall, concrete, steel, pit floor 9... Execution of wall, concrete, steel Base on str
Trang 1Thuyết minh biện pháp thi công nhà xưởng bằng tiếng anh
PROGRESS
Project: NienHsing-Garment Location: Thaibinh province
Trang 2A.I.4.1 Foundation execution method 7 A.I.4.2 Concrete execution method for body part 9
1 Execution of wall, concrete, steel, pit floor 9
Trang 36 Electricity, thunder proctection 22
7 Drainage and supply water system 23
A.II Construction execution progress and construction progress guarantee 24
A.III Guarantee method of construction quality 25
A.III.2
The explanation about material and machine supply
Contractor will appply works standard guarantee quality
Trang 41 Technical supervisors 26
2 Technical engineers and workers in work 26
A.III.4 Equipments for execution 26
A.III.8 List of main materials used in construction 28 A.III.9 Technical method to guarantee work quality 29
A.III.10 Apply progressive science and techonology in construction 30
A.III.11 List of main machine and equipment in construction execution 31
Part B: Fire fighting method, safety-insurance bid
environental hygiene safely for surrounding work 33B.I Fire fighting method, safety-insurance bid environental
hygiene safely for surrounding work 33
Trang 5B.I.1 General explanation 33 B.I.2 Safety –insurance for worker, risk of contractor 33 B.I.3 Material safety, equipment 34
B.I.6 Fire ,earthquake, flood and storm prevention method 34 B.II Safety for surrounding work 35
PART A
TECHNIQUE AND PROGRESS CONTENT
A.I:EXECUTION METHOD EXPLANATION
A.I.1: INTRODUCTION
Project :NienHsing-Gament
Location: Thai Binh -Province
Trang 61 Content of bidding package
Construction work is built on the area DaiTin Industrial –Thai Binh Province
Contruction work includes 20 articles Main factory has size 403×60
m Moreover, It has some articles such as : guard house, birk shed Construction work has great denstity, thus in construction progress,
it is necesar to locate plan reasonably
A.I.2: PREPARATION WORK
Contractor confirms preparation with large decision to quality of construction After searching for drawing contractor sees that this work requires high quality art, these are some preparation of
contractor before execution
contractor has planed to prepare manpower, materials, and
construction equipments Document is proceeded by contractor and finished when starting execution
2 Human Resource Contractor will appoint a vice director who
controls execution directly
_ Technology department of contractor has an experienced team
of staff who regularly follows up quality of construction work
_ Manpower: Contractor has been executing many project of
Taiwan, China, Korea and Japan, so contractor has a skillful and
Trang 7responsible team in construction work However, contractor still confirm quality of human resource to the success of contractor Hence, staffs are still trained to enhance ability and especially, 100% of workers are must work with good health skills and
safety
_ Human resource: Contractor arranges human resource depend
on work, especially main work like concrete building, plaster will
be guaranteed for production line Professional labor team
divided into plaster, building, plaster, steel, concrete, electricity, water supply, equipment installation is combined tightly with each other in execution to ensure progress
_ Equipment: Contractor has plan to use equipment reasonably, depends on work amount and progress, to supply on execution time, right standard
4 Plan
Plan preparation affects to execution progress and
construction work quality significantly To arrange reasonable plan, contractor will proceed survey and search for plane,
confirming plan of execution, set up execution progress in detail for each category to define office location, store, material ground,mixing machine area and entrance during execution time
Contractor proceeds preparation such as locating
construction, calculating material transport road, transport land, necessary area for mixing concrete ground, small structure,
Trang 8installation, mixing mortar, brick ground and formworks, steel ground and ensure arranged reasonable plan.
After calculating for necessary, contractor proceed to protect from dust for environment
1 Requirements when arranging execution plan
When arranging the execution plane, contractor will calculate
to ensure following factors:
Offices and depots: Ensure enough area, satisfy functions of office
Store floor is embanked high and chocked for damp-proof to cement
Trang 9 Inflammable materials are put separately and packet in
buckets
Fire extinguishers in offices and depots
Security office: Near the entrance and observable to
everywhere in the construction site Fixed telephone, fire
extinguishers, security equipments in security office
Reinforcement executing ground: Tent floor is built high and have satchels
Formwork assembling ground: Contractor uses most of
corrugated ion formwork The system to support formwork is log
of wood and steel log Contractor is responsible for maintaining formwork
Contractor also uses both steel and wooden formwork Thus, processed formwork must be far away from depots
There are 2 main power sources:
For equipments and machines
For other activities
Trang 10Contractor installs tension pole across roads, wire is larger than
Arrange plan, contractor guarantee the standard of work,
environment, security and safety
A.I.4 EXECUTION METHOD
GENERAL REQUIREMENT
Guarantee execution steps as same as design
Guarantee safety for people, machines and work
Guarantee surrounding environment
Avoid making noise
Clean transport means when leaving the work
Contractor covers the boot of bike when going out the wor
Trang 11In order to set up, maintain figures in work correctly, survey team receives a border line and investor’s standard (receivable certificate) Then, team is responsible for defending border line and fix.
Base on border line high standard to main pivot, set up pitch system to confirm the pivot Setting up pitch by: each pitch is confirmed by center point This point is set up to use easily and exactly, not affect to execution In execution, contractor bases onpitch and height to execute according to requirement of investor and drawing
Survey is always checked and noted in detail Figures are announced to investor
A.I.4.1 FOUNDATION EXCUTION METHOD
1)Excavation method
Due to large amount of land, we use both method of machine and manuals Excavating by machine is used regularly, using manuals to fix foundation hole Excavating and fixing foundation hole follow to designed depth
Around hole, drainage ditches and arrange pump to absorb water continuously in case of rain
Excavation process is suitable for restriction to guarantee the stability of roof In case of less stable place, we process to build stake
Dimension, form, height of foundation hole must be suitable for design Taking over before going on next work
* Risk of excavation
Trang 12Digging in the heavy rain causes soil fall After rain, filling in hole, change 15cm in hole in comparison to designed level After fixing each ground layer, replacing foundation by concrete bricks There is “underground rock” or other, replace by mixing sand and crushed rock.
Filling up foundation hole
After executing foundation concrete, filling foundation hole
* Technical requirement in filling land
When covering sand, guarantee that foundation sand has moisture in restricted area Dry sand needs to be watered; reducemoisture for much humid sand
Cover sand and distribute into each layer and stamp
*Technical method
Use compactor and worker
Stamp layer to another tightly
Fill sand by line
2 Foundation work
After finishing foundation, place and fix it
Pour the lean concrete layer for foundation Use survey machine
to confirm centre and mark on the surface of middle layer
concrete Proceeding steel installation when the concrete commit
to the hardness Use block for small concrete with the same
depth as concrete layer for steel Label of this is equal to one of foundation concrete
After reinforcement assembling, installing casing used iron formwork Foundation formwork commit to designed type
Trang 13Foundation casing is kept by steel column which is wrapped and wooden column It is important for contractor to guarantee
stability of formwork
Checking steel formwork and cleaning before pouring
concrete
Pour foundation concrete: Replace mixed concrete into
concrete pump Material of concrete commits to clean standard Use stamping concrete d=45-60mm to stamp concrete The concrete is poured into each layer and damped following to
technique Surface of foundation is smooth by hawk, guarantee flat degree and designed level
Covering foundation is only proceeded after maintaining concretefollowing technique finishing, underground work and accepted by investor
A.I.4.2: CONCRETE EXECUTION METHODS FOR BODY PART
RAW MASONARY
1 Execution of wall, concrete, steel
Base on structure design contractor estimate, design using casingand recycling during work
Reinforcement assembling
Tie block concrete with the same thickness as protected concrete and grade as one of structure concrete
Preliminary acceptance for reinforcement
Drill concrete floor to hammer steel to fix wall thickness
Formwork assembling in one side only
Trang 14Pour concrete for wall
2 Reinforcement assembling
Before install steel for the wall, contractor uses survey
machine to define centre of pivots on the concrete floor
Base on pointed centre on the concrete, check the right position of steel, tight steel to other steel in case of right position
* Wall reinforcement procedure
– Drill to create roughness of wall foot concrete and clean – Adjust straight ahead steel bar, ensure distance between steel bar
– Connect straight steel bars with another
1 Wall formwork combination
Contractor confirms: Formwork combination must make wallstraight, flat, smooth Thus, formwork must be hermetic, stable Corrugated iron formworks have the same size as structure size
In case of missing corrugated iron formworks, contractor uses wooden formwork Contractor cleans and paints a petrol layer before using to untie easily
* Formwork assembling procedure
Trang 15Base on defined centre of pivot Line 2 lines to wall edge Drilled hole D12, distance 1.5m per 1 hole.
Hammer steel pieces D12 following to line in order to
become bolt inside formwork
Combine one side corrugated iron form work
Install steel boxes into 3 lines:
Line 1: 20cm from bottom of concrete wall
Line 2: 60cm from Line 1
Line 3: 15cm from wall surface
Boxes control thickness of concrete wall If thickness of wall always commit to standard, casing will not be deformed
After installing and fixing boxes bar, conducting to tie
concrete block into other steel wall side Then, clean wall foot and combine casing
After combining, casings are propped up by length control machine Contractor uses D12 cable with control machine to control and to pull casing inverse to propulsive force of pulled bar in order
to balance pressing force on casing, guarantee stability of casing and control wall casing to the right or the left easily
After combining casing, contractor invites investor to check Next, contractor prepares to pour concrete
Concrete pour requirements
Avoid changing position of steel, formwork and guarantee the depth of protected concrete layer
Trang 16Pouring concrete continuously in oder to avoid separately of concrete until finishing any structure following to design.
The height of falling concrete is smaller than 1.5m to avoid classifying If it is higher than 1.5m, pour concrete by sloping
conduit or movable pipe Material conduit must be smooth and
hermetic Material conduit width is as 3.5 times as the largest
diameter of reinforcement Slope of conduit is guaranteed for
concrete not stuck
Pouring concrete note:
Formwork, scaffold and reinforcement are tested tightly in case of trouble
Concrete is stamped by stamping machine All position is stamped in the right way
Canvas is available to cover concrete when rain Concrete is not poured because of problems, wait until it reaches at 25kg/cm2 Before pouring, roughness flat is handled, pour solid cement, mix additive for damp-proof
Thickness of concrete layer bases on concrete supply,
transport distance, type of stamping power, characteristic of
structure and it doesn’t exceed standards:
Straight stamping: Length of each layer <= 1.25 length of stamping
Across stamping: Length of each layer is 12- 20cm
Following and noting contents in periods of pouring concrete: Beginning and ending time
Concrete grade, depression
Trang 17Concrete amount in each period
Check concrete sample
Temperature
Concrete temperature
Concrete maintenance: Useful for developing speed of
concrete according to design requirement, method, and concrete maintenance procedure TCVN 5592-1991 “Heavy concrete requires natural warm maintenance” Moisture maintenance procedure
divided into 2 periods: first maintenance and following maintenance
1 Reinforcement concrete column execution method
To executing column, contractor gives execution order:
Use Theologize to place centre of pivot
Confirm size of column circumference
Drill and hammer D12 onto edge
Trang 18Install reinforcement concrete column
Tie steel concrete block
Acceptance for column reinforcement
Combine 3-size formwork of column
Adjust, fix 3-size formwork box on the right position
Adjust straight reinforcement column, block to guarantee protected layer for reinforcement around column
Clean pivot foot
Combine other size of formwork
Adjust; prop up formwork in the centre of pivot and straight Acceptance for column formwork
Method of propping up and adjusting formwork column
When pouring the floor concrete, contractor calculate to place anchor on the floor surface to be point to hook cable
To control column, contractor estimates to prop up
First line is next to floor surface
Second line is 1.4m from floor
Third line is 50 cm from column
(Base on specific height of each column, contractor adjusts distance
of 2 columns)
To balance force and pull in or pull out easily, contractor uses column to pull by steel and cable with diameter 8-12mm
Trang 19To check vertical of formwork column, contractor equips plumb bob for each team, combine with survey team to check
straight level of formwork
The column with the height of more than 1.5m, contractor arranges concrete door across formwork column so that height of concrete <= 1.5m Concrete door is next to the largest In column foot, contractor arranges 1 toilet door to clean that
Contractor install waiting steel to combine wall
After taking quality of formwork column, contractor invites investor to check and conduct to pour concrete
Contractor swept a petrol layer to prevent formwork to
absorb cement to untie casing easily
b Concrete column execution
Contractor waters column foot then close cleaning door in column foot
Avoid separating concrete; contractor pours a yellow sand layer mortar with rate 1/2 in foot column before pouring concrete
With high concrete column, contractor pours concrete into many layers Thickness of layer <= 40cm After finishing, contractor
continues to pours other When stamping, power-hammer is staked out into previous layer to guarantee separation
Contractor knocks surrounding casing so that concrete
surface is smooth besides stamping
To control the height of concrete column, contractor uses theodolite to confirm stamping bottom Stamping bottom is used to pour concrete column Contractor marks red paint line on the
surface of formwork column as control landmark for height
Trang 20Concrete column requirements
After untying casing, concrete surface must be smooth
solid
Untied column has square sharp, angles aren’t changeable Right position for column
Column must be straight
c Formwork combination notices
If there is any leaky hole, it needs maintaining and preparingcasing
2 Reinforcement , casing and concrete floor beam
Execution order this procedure affects to progress and quality of work Contractor gives casing execution procedure so that executionprocedure is circulated:
Use survey machine to check beam
Install beam untie system
Adjust top column to beam bottom
Install satchel
Cover corrugated-iron formwork as beam formwork
Use survey machine to check or beam bottom
Adjust beam bottom according to design
Check beam bottom casing
Install beam steel
Install formwork into beam
Install column to prop up floor
Trang 21Cover formwork into floor formwork
Check casing and beam
Install floor reinforcement
Check floor beam casing and floor beam steel installation
1 Floor beam casing execution
General requirement
Casing and column structure bases on casing structure, commit to following requirement:
– Guarantee right size and sharp
– Guarantee tight to avoid loss of cement
This affects to execution progress and work quality significantly.Contractor uses Pal and Minh Khai scaffold casing combining with wooden formwork so that work gets high quality and execution
process The system is installed to guarantee the high stability These materials are used to execute the following casings:
– The system of propping scaffold combining steel column
constriction
– The combination between U steel cross bar and wooden satchel.– The combination among casing corrugated iron and wooden pressing casing
* Preparation steps:
– Contractor calculates the height of scaffold which is used for the propping straight for each girder, floor system based on the building height
Trang 22– Calculate the capacity which presses into wooden satchel in order to define the height it.
– Define the general height of all materials:
The height of scaffold
The height of wooden satchel of girder and floor
The thickness of corrugated – iron formwork
Contractor arranges the executing formwork team based on the amount of work
The system of PAL and Minh Khai scaffold will be put upon the jack system to adjust height The foot jack will be put upon the thick casing to avoid its concentrating force to concrete casing Minh Khai scaffold will be used to plaster and build work
Contractor uses steel bar alternated wooden propping to ensure safety and right techniques for stair execution
Contractor will put the parts of materials available in
concrete such as bolt, iron hook… to use for the works of later parts, pipe other materials following design
Floor casing is installed by fixing steel casing which connects
to each other to form a large part The system of casing will be put upon the system of steel satchel and PAL scaffold
Adjust the system of casing, floor according to design
Contractor uses foot jack, top jack of scaffold system which can
be adjusted up and down with the check of measuring devices Contractor will organize to take over casing to avoid later unfortunate mistake before installing reinforcement The take- over content includes rechecking centre, rod, the height of casingaccording to design Check shape, size, smooth, clean, stability ofcasing Check the stability of casing, scaffold and floor
Trang 23Contractor ensures the right time, ensure concrete attain theright volume and contractor also ensure to have enough take-over note which attain the result.
b Reinforcement and casing execution
Contractor proceeds installing reinforcement upon the system
of already finished casing right after installing them
The type of reinforcement will be put at least 45cm high from the floor and stay in the roof factory area before and after
being curved Reinforcement must be ensured to be cleaned before pouring concrete without oil or other poisonous
substance
Contractor will arrange enough materials, machine which serve for processing cool curving, installing reinforcement according to designwhich is registered by investor and TCVN 8874-91
Reinforcement work will be processed right at construction and theninstalled at right position according to design and located reliably Constructor arranges each steel team which is delivered the specificworks with different department
Floor reinforcement, stair are installed right upon the system of floorcasing Constructor will install main reinforcement beam right after installing the system of bottom casing beam Constructor will install secondary reinforcement beam outside and then locate at beam’s design position
Reinforcement is connected with each other soft steel line
(0.8-1mm) to ensure the stability when pouring concrete Nut and code connect surely to straight steel by tying or wielding Wielding
reinforcement work will be processed according to TCVN
5724-93(VN STANDARD 5724-93) The wielded beams are suitable with necessary demand and they will not be crust over and
swollen Contractor will cast the concrete mortar
Trang 24blocks which has the height equal to reinforcement protection
concrete of each structure according to design to ensure the later pouring concrete work
Contractor follows all the reinforcement work according to
design notice and investor
Contractor will invite investor’s technical supervisor to take over andsign the papers about reinforcement
c Floor concrete beam execution
Concrete work is processed right after taking over
reinforcement installation, the take-over documents are complete.Contractor also does the check of casing system, scaffold to
ensure the stability in pouring concrete process before officially pouring concrete
Concrete beam, floor use commodity concrete poured by pamp
Contractor calculates to pour each concrete within a day Concrete will calculate to guarantee technical demands about circuit
Execution circuit and execution circuit method.
Concrete must be stopped pouring according to restriction about circuit if the pause time of pouring concrete is up to 90min
in any circumstances
Contractor will commit to TCVN 4453-95 standard about
concrete pouring circuit
Floor concrete pouring circuit is 1/3 span to the perpendiculardirection to short side and to the pouring concrete direction
Circuit must have 1mm flexible steel net to connect later section; it must be blocked so that concrete will not be flown
Trang 25After stopping pouring concrete, if the next block concrete is poured, the circuit contact must be carved roughly and watered
by solid cement, at this point, we use washer water proof and gluelayer Contractor will pour a mortar layer with rate 1:2 with damp proof additive
Notice when pouring concrete contacts with circuit:
1 Concrete at circuit can not mixed with large rock or in pouring concrete process rocks are concentrated in circuit, they must be given away
2 Stamping carefully without any mistake
Concrete pouring method for
floor Divide pouring concrete part: Concrete part is defined for each small pour so that the pouring time is not up to 60min after being finished This method is to cut concrete pouring work
in order to not be concentrated; therefore, concrete will not be separated Moreover, after pouring the later concrete layer, the previous begins
Pour the floor concrete, contractor applies myriopod method
When pouring each layer, contractor uses stick to cover in order to the thickness of concrete is 1 cm bigger than one of floor Then, compacting carefully until there is an appearance of concrete
layer This the time, contractor stops compacting and conducting to complete the concrete surface
To confirm the thickness of floor concrete, contractor uses astick connected to a bar The thickness of concrete commits to
standard when when concrete surface meets the bar Besides
checking method, contractor arranges a survey machine to combineflat level and high level in pouring
concrete
Maintenance method after pouring concrete:
Trang 26Contractor needs to prepare satchel, casing to prevent rain or sunlight which affects to the quality of concrete
Concrete maintenance is an important part to have stable
concrete and prevent structure surface from split To guarantee the quality of concrete, contractor maintain concrete after 7
hours For the floor, contractor focuses on damp-proof
After pouring concrete and complete concrete surface, contractorprevent work from radiation of the sun according to requirementsand TCXDVN: 318-2004 about maintenance and concrete
structure
Concrete needs maintaining at least 7 days continuously and watered during that time
Requirements in concrete execution of the work
Before using, contractor gives investor quality certificate to
guarantee no alkali reaction
After designing concrete, contractor gets the sample to check Materials with standard is kept in the construction site to
compare with other
In case of the rain, contractor covers against water
Concrete experiment:
After pouring concrete, contractor gets concrete samples in the work The sample must have date, month, year, work name Eachsample group includes 6 pieces.3 pieces have age of 7 days and
3 pieces of 28 days
Contractor guarantees experiment equipments in the
construction site and maintains during execution time:
+ Standard screen system
Trang 27+ Suitable weighbridge, equipments to identify moisture
+ Gauge glass
+ Concrete test equipments:
Cudgel and beam
16 metal patterns with 150mm to try cube sample
Cistern 1 2*1.2*0.6 to maintain concrete
Bricks must be solid, not separated and reach the standard Half baked bricks, brickbats are rejected
Mortar commits to design Using mixing mortar after 30 minutes, not using mixing mortar for a long time
b Preparation
In the construction, contractor puts lead of waited steel to
connect wall to reduce plasticity of construction blocks and