Multi Pump Compatibility Offer Mono-joker with auxiliary pump permutation Multi-joker with auxiliary pump permutation Mono-Joker with continuous operating time limitation Multi-joker
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Application Card
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1 Compatibility with ATV38 & Multi-pump card
The main objective of this card is to drive a whole pumping installation through only one Altivar 61 and to insure :
the flow
installation through the Altivar 61
ATV38 Multi pump 600 pieces each year
Trang 51 Typical Application
I Multi Pump Compatibility Offer
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Mono-joker with auxiliary pump permutation
Multi-joker with auxiliary pump permutation
Mono-Joker with continuous operating time limitation
Multi-joker with continuous operating time limitation
Mono-joker with auxiliary pump permutation and continuous operating time limitation
Multi-joker with auxiliary pump permutation and continuous operating time limitation
Reference:
VW3A3502 : multipum card to develop AT38 to ATV61
VW3A3503 : multipum card for ATV61
Trang 7Control the Starting and stopping of an auxiliary pump
The PI regulator output (frequency reference
of the variable pump) is used to control starting or stopping of an auxiliary pump with hysteresis
I Multi Pump Compatibility Offer
2 Features
Trang 8Sleeping / Wake up functions
It allows the joker pump stop when the flow is equal
to zero ( all auxiliary pump at stop)
It allows the restarting of the Joker pump when a flow
is requested by the installation
Seuil sommeil
Retour PI
T Seuil Réveil
Fréquence
Moteur
T LSP
Temps de prise en compte
I Multi Pump Compatibility Offer
2 Features
Trang 9Friction loss compensation
losses in the reticulation system A step compensation is available.
I Multi Pump Compatibility Offer
2 Features
Trang 10Pumps working time
Pressor sensor calibration
Reference given by the Keypad
The time scale of the counter pumps can be change
for the commissioning phases of the installation : Hours Minutes
I Multi Pump Compatibility Offer
2 Features
Trang 11System overview I Multi Pump Compatibility Offer
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3 New feature
Spanish English German French Italian
For all the other languages the Menu will be in English
Dedicated Screen
RUN Term + 50.00Hz 1250A
1.14 Multi Pompes
Mode Fonct : 5
Nb de pompes : 3
Tempo Ppe On : 10s Tempo PpeOff : 15s TempoFctSom : 20s CODE << >> Quick RUN Term + 50.00Hz 1250A 1.14 Multi Bombas Modo func : 5
Nº bombas : 3
T.Con.B.Aux : 10s T.Desc.B.Aux : 15s Temp.Dormir : 20s CODE << >> Quick RUN Term + 50.00Hz 1250A 1.14 Multi Pump Working Mode : 5
Nbr of Pumps : 3
Time On Paux : 10s Time Off Paux : 15s Time Sleep : 20s CODE << >> Quick RUN Term + 50.00Hz 1250A 1.14 Controller Inside O01 : 5
O02 : 3
O03 : 10
O04 : 15
O05 : 20
CODE << >> Quick
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4 Field test result
Available for field test Contact the Product Manager for ATV61 S.BOIS
e.g Spain
AGROHERNI S.L
Pumping for Fields irrigation
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1 Why a new card ?
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2 New card features
Wide Application Coverage
High Performance
Compatibility with a larger variety of pumps
Superior Pump System Protection
Better User Interface
Customer language
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Irrigation
Fast acting PID control
- Fast shut down algorithm prevents pressure overshoots when fast acting valves close
Auto Shut Down Algorithm
- The system will pump unsupervised for a selected time, after which it will automatically stop
Wide Application Coverage
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Irrigation
Flow Limitation
- Used when flow must be restricted to a particular level The system operates in pressure control as long as the measured flow is below the flow limit At that point speed is adjusted to stay below the allowable flow
Set point range limitation
- Irrigation pumps may be able to pump up pressure to above the withstand pressure of the weakest part of the distribution system Unwanted high setpoint selection can be prevented by dialling the correct range
Wide Application Coverage
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Flow limit active
Flow limit Reset
Flow
Set-point limit
Flow limit disabled
Flow limit active
Flow limit Activate level
Applied set-point
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Jockey Pump control
- For low demand situations, a jockey pump can be used
in conjunction with a lead pump system The Jockey pump works in on-off control between two pressure setpoints
Night and Day algorithm
- During night time, the system operates in fixed speed between two pressure setpoints In case of excessive demand, the system reverts back to normal lead pump operation
Wide Application Coverage
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Controller
Inside ATV61 or ATV71
Contactor or soft starter
Non return valve
Pressure transducer
Isolating valve
Optional flow switch
Jockey / joker pump (1 only)
Optional flow meter
Variable speed pump
Fixed speed pump (Maximum of 3)
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Set-point
Jockey start pressure
t
AAA
Demand increasing Jockey not adequate
Jockey on Jockey off Jockey on
Main system wakeup
Jockey stop pressure
Jockey pump
Pressure
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Wide Application Coverage
Crops can be protected from frost damage by sprinkler or mist systems
If enabled, this feature will automatically start the pump
if the temperature, measured via an analogue input, decreases below the frost setpoint for a certain time period
An instant start temperature can also be set for protection against rapid temperature changes
Once run is initiated only manual shutdown is possible
heat
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Pressure Boost mode
- For long supply lines or high rise buildings, it may be required to boost the pressure at regular intervals The inlet pressure is monitored and the pressure reference
is reduced if the inlet pressure is low
Wide Application Coverage
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Controller Inside ATV61
Pressure
Non return valve
Pressure setpoint = Pressure setpoint - Low inlet pressure
Compensation
Primary pump
Booster pump
Booster pump
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Controller
Contactor or Soft Starter
Pressure Transducer
Optional Flow Switch
Controller Inside ATV61
Contactor or Soft Starter
Non return valve
Pressure Transducer
Isolating valve
Optional flow meter
Pressure Transducer
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Booster pump
Inlet (suction)
pressure
Outlet pressure
Inlet pressure low, pump
will enter sleep mode after
booster sleep delay
Set point upper limit
Inlet(suction) pressure lower limit
Pressure
t
Inlet(suction) pressure acceptable level
Set-point
Suction pressure acceptable, restart after wake up delay
t
A
AA
A
Feature / level is
adjustable
AA
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Slow response for staging and de-staging
- Staging and de-staging is triggered by pump speed and pump pressure error and can be delayed to guarantee smooth action
Friction compensation
- The pressure setpoint is adjusted to overcome losses in the reticulation system Continuous adjustment and/or step compensation can be selected
Wide Application Coverage
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Flow (Friction Loss) Stepped
Compensation
II New Multi Pump Offer
Lead Pump Speed
Feed Back
Lead pump only compensetion
Pump 1
compensation
Pump 2 compensation
Pump 3 compensationA
A
A
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A
Lead Pump Speed
Pressure Feed Back
Flow (Friction Loss) Hazen-Williams
Compensation
Flow Feed Back
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3 High Performance
Setpoint Ramping
On transition from any state into PID control, the reference is ramped from the current feedback level to the required setpoint This prevents an unwanted initial large error
Pipe fill algorithm
On initial start-up pipes may be empty Starting PID control under these conditions would result in the PID ramping up, due to a low feedback Pipe fill runs the system at a preset speed until a start pressure is reached and then transfers into PID control.
System Drained
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Set-point
System run command
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Pressure Pipe fill Plus Set-point Ramp
Feature / level is
adjustable
AA
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2 modes available, mono joker and auxiliary pumps permutation
or mono joker and auxiliary pumps permutation with the limitation of the operating time
Staging and de staging
Staging and de staging conditions can be based on speed, pressure, PID error or any combination of these A delay allows for further fine tuning During this operation, the speed of the variable speed pump is set to adjustable values This ensures smooth pick up and drop off for fixed speed pumps
Reduced Overshoot
Reduced Undershoot
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4 Pump Compatibility
If pumps with a flat H-Q curve are used, it may be difficult to identify a no demand situation.This algorithm detects a no demand situation via the response to a step decrease in setpoint.
Some pump systems require the main pump to
be primed with fluid prior to starting to prevent them from running dry for too long
H
Q
Standard no demand
detection impossible
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5 Enhanced System Protection
Cavitation protection
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6 User Friendly HMI and set-up
Screens in clear text
Set-up screens only visual if required
requires
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DESTAGE JOCKEY
SENSORS FLOW LMT PID
STAGE
>>
EXPANDED
RUN TIMES NIGHT & DAY FLOW COMP BOOSTER
RUN Term +0.0Hz OFF
Feedback Pres
>>
1.14 PUMP CONTROL TIME: 11:23
Flow Display
Act PID Ref
System Status EXPANDED Modbus add Prg C DATE/TIME SETTINGS
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Help Screen
Drive state ::::
ETA status word ::::
ETI status word ::::
Reset Flt Hi P Fbk T/O Reset Flt High Pressure
TK
F1
Press
Help available on fault
If the fault is not genuine use the help key to see sugestions for further application tuning
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System Overview
Controller Inside ATV61
Contactor or soft starter
Non return valve
Pressure transducer
Isolating valve
Flow switch
Jockey / joker pump (1 only)
Analogue flow meter
Variable speed pump
Fixed speed pump (Maximum of 3)
High pressure switch
Low pressure switch
Auto run
Pulse flow meter Frost protection
Fault Fault
Fault
Low well switch
Protective manual
Overide manual
Fault reset
Trang 41for your attention
Thanks
Thanks
Trang 42I- Launching product features II- Programing lab on ATV21 III- Harmonic solution
IV- HVAC, Engergy saving V- Water solution with multipump card
inside card