CHƯƠNG TRINH đào tạo TÔNG THỂ CHO NHÀ máy THỰC PHẨM MATRIX TRAINING PROGRAM FOR FOOD FACTORY

ON THE JOB TRAINING COURSES TIME BUDGET ESTIMATION 8 TRAINER LIST... Step 1 – THEORY PART Step 2 – ON THE JOB TRAINING Step 3 – EVALUATE RESULT After theory training course, Opts will j

Training PLAN 2012

For MENTOS

Perfetti Van Melle VN

ON THE JOB TRAINING COURSES

TIME BUDGET ESTIMATION

8

TRAINER LIST

4 R&D: Lai Thị Châu Ngọc/Hữu Ý

5 Engineer: Phan Thanh Toàn

Phạm Hồng Tấn

6 Pro.: Bùi Viết Trung

1

Step 1 – THEORY PART Step 2 – ON THE JOB TRAINING Step 3 – EVALUATE RESULT

 After theory training course, Opts will join the OJT part (practice at production area)

- Total hours:

16h/process operator 16h/packing operator 19h/TL& Sups

All course (safety/quality/operating /procedure…) will hold by

supervisors/senior operators under supervising by Training Manager

During OJT, Training Manager/Trainer will follow up opt’s performance by weekly production report (line

efficiency/discipline record/failure record/

quality results)

 The training report will summarized monthly by Manufacturing Training &

Improving Manager to Management

 Each part, Training & Improving Manager will summarized evaluation result and send to Management.

 Training & Improving Manager will hold meeting monthly between Management to inform/discuss all information relative to training tasks

After 6 months training, Production team will report performance base

on production efficiency report

Totally we divide 2 parts:

- 1 st : 28h/Packing operator & 24h /

Process operator for theory

- 2 nd : 16h/operator for

refreshment//every 6 mouths.

All operators must join all part of

the training courses base on

their working shift

All course will hold before shift 2

& after shift 1 with average

4h/week/group (including training

& refresh training courses)

For Team Leaders &Supervisors:

- All courses will hold after shift 1

with average time/week.

- Total hours: 28h/staff

 Training time must record for

overtime payment (for direct

July- Sep 2012

1) Training Needs

2) Project launching &

Material Preparation

Step 1: Theory Training

Basic theorecial Courses

Step 2: OJT Training

Step 3: Result Evaluation

Step 4: Refresh training

Prepare by Bui Viet TrungPrepare by Bui Viet Trung

THEORY COURSES FOR OPERATOR

THEORY COURSES FOR OPERATOR

•5S (principle & practical)

•OEE, waste in Production

THEORY COURSES FOR TL& SUPERVISOR

HIRA (hazard Identification & Risk Assessment)

for individual opts

•Quality require (Export/HT…)

•Quality Checking point(Start/Stop check list)

•Operation & checking require (AQL)

•Some Frequent defects

•Complain from customer

THEORY COURSES FOR TL& SUPERVISOR

•Team operating management skills

•HR management for production

Prepare by Bui Viet Trung

OJT COURSES FOR OPERATOR

5

1.Safety

Safety on side (practical)

Safety observation, Un-safety

2 Quality

Quality require (Export, Home trade…)

Checking point (Start/Stop check list)

OJT COURSE FOR TL& SUPERVISOR

5

1.Safety

General safety

MIBB(Meeting-Inspection-Behavior Behavior Feedback) Focus: Safety observation, Unsafe action

Observation-HIRA (hazard Identification & Risk Assessment) for individual opts

•Quality require (Export/HT…)

•Quality Checking point(Start/Stop check list)

•Operation & checking require (AQL)

•Some Frequent defects

•Complain from customer

Prepare by Bui Viet Trung

OJT COURSE FOR TL& SUPERVISOR

•Team operating management skills

•HR management for production

To evaluate base on 5 criterion skill:

1 Safety: No accident cause of people

2 Quality: Achieve product quality expected

3 Hygiene: Achieve 5S& GMP expected

4 Productivities: Achieve line performance expected

5 Cost: Reduce none quality cost

Prepare by Bui Viet Trung 14

2 Improve opts performance

3 Improve manufacturing efficiency

4 To focus continuous improvement : reduce

changeover, reduce downtime.

5 Develop operating skill for Opts

6 Encourage team work spirit all among operators

16

Prepare by Bui Viet Trung

PD Manager

is on

oversea

training

7 BENEFITS FROM PROJECT

Improve line efficiency

OEE Training Before Training After

Bosch

14pcs-Machines

11pcs-Machines

17

PD Manager

is on

oversea

training

7 BENEFITS FROM PROJECT

Standard Training Before Training After

28h/opt/year 28h/TL/year 24h/TL/year 28h/Sups/year

16h/opt/year 16h/TL/year 16h/TL/year 19h/Sups/year

Hours budget estimate 2012

19

Document preparation

No.

Training courses/

Issue to consolidatio n

Target participants

6 Evaluation Form for evaluation All

Prepare by Bui Viet Trung

Training requirment

Theory for Operators:

- Presentation contents need delivery:

Training requirment

OJT for Operators:

- OJT content need delivery:

1 Writing (WI, SOP )

2 Following work result reported by direct

supervising(4weeks ).

Training requirment

Theory for TL& Sups:

- Presentation contents need delivery:

Training form

1 Internal training record sheet

2 Course evaluation sheet

Training form

Exam sheet sample :

Prepare by Bui Viet Trung