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Microsensors, MEMS and Smart Devices - Gardner Varadhan and Awadelkarim Part 18 docx

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Trang 1

Accelerometer, 263-5

hybrid, 414-16

MEMS-IDT, 398-412

smart, 422

Acceptor atoms, 28

Acoustic device,

plate mode, 328-30

various types, 316

see also SAW microsensor

Acoustic wave, 380–14

in solids, 320-350

instrumentation, 337-8

Love, 312-14

propagation, 320-1, 325–34

shear horizontal, 311–12

velocity, 311

Actuator,

representation, 228

smart, 419

see also Microactuator

Adhesion problems, 170-1

AGC SAW circuit, 341

AMANDA process, 213-5

Anisotropic wet etching, 118-24

Anodic bonding, 140-3

see also Bonding

Antenna, 365, 413, 433

see also Microantenna

APCVD, 12

APM, 328-30

Application-specific 1C, 62

see also ASIC

Array fibre-optic, 186

ASIC, 62, 112-16

relative costs, 116

technologies, 114

Atomic,

bonding, 40-4

one-electron model, 35

Axle, micro, 214 Avalanche diode, 243-4

see also Diode

AZ-1350J, 20, 75

see also Resist

Bacteria detection, 426 Ball grid array, 111-12

see also Bonding

BCC, 47 BGA, 111-12

see also Bonding

Bio(chemical) microsensor, 280-299 calorimetric, 297-9

classification of, 282 potentiometric, 292-9 resistive, 283-96 Biochip, 438-42 BioMEMS chip, 438-42

Biosensor, see Biochemical microsensor

Bipolar, diode, 80 processing, 73-82 resistor, 81 transistor, 88 BIT characteristics, 82-90 Body-centred cubic, 47 Bonding,

anodic, 140-3 atomic, 40-4 ball grid array, 111-12 covalent, 43

die, 100-1 flip-TAB, 103 ionic, 42 metallic, 43-4 silicon fusion, 138-40

Trang 2

Bonding, (Continued)

tape-automated, 101-3

wire, 100-1

Boron etch-stop, 125

see also Etch-stop technique

Bulk micromachining, 117–144

see also Etching

Buried oxide process, 137

Calorimetric gas microsensor, 297-9

Camera, web, 423-4

Cantilever beam,

deflection, 249-51

fabrication, 133-4, 136-7

worked example, 123-4, 133-7

Car, micro, 198

Carbon structure, 48

Carrier concentration, intrinsic, 31

Catalytic-gate MOSFET, 293

see also MOSFET

CB configuration, 86

CC configuration, 86

CCD, 423–4

commercial, 424

CE configuration, 86

Ceramic,

materials, 58

MSL, 197–201

PCBs, 108

Chemical microsensor,

see Bio(chemical) microsensor

Chlorine molecule, bonding, 43

Circuit, SAW oscillator, 342

see also Equivalent circuit

CMOS process, 90-3

SOI, 97–9

Coil, micro, 185

Common-base configuration, 86

see also Transistor

Common-collector configuration, 86

see also Transistor

Common-emitter configuration, 86

see also Transistor

Complex reciprocity relation, 467-75

Conductimetric

bio(chemical) sensor, 282-91

FET 97

Cone, micro, 193

Contact potential,

see Diffusion potential

COP, 20, 75

see also Resist

Coriolis force, 266 Coulombic sensor, definition, 230 Coupled-mode,

model, 477-9 theory for SAWs, 360-4 Covalent bonding, 43

see also Bonding

Coverage, step, 14 Crab-leg flexure, 253-4

see also Microflexure

Crystal, growth, 63-6 puller, 55 structure indices, 45 Crystallinity, 44-9 Cup, micro, 193, 198 Cut-in potential, see threshold voltage CVD, 12, 354

reactor, 64

see also Deposition

Cyanate ester, 106 Cyanobacteria, detection, 425 Czochralski,

puller, 64-5 technique, 54 DCOPA, 20 Depletion capacitance, 84 Deposition,

epitaxial, 68-70 evaporation, 51 homoepitaxy, 57 molecular beam, 57 sputtering, 51–2 vapour-phase epitaxy, 57 Diamond structure, 53 Dichlorosilane, 14 Die bonding, 100–1

see also Bonding

Dielectric properties, PCB materials, 107

see also Material

Diffusion, coefficient, 31 dopant, 30–1 extrinsic, 31 intrinsic, 31 potential, 83 Diode, avalanche, 243-4 bipolar, 80 forward voltage, 237

Trang 3

I-V characteristic, 85, 236

PIN, 243-4

p-n, 243–4

Schottky, 243-4

DIP, 100

Dispersion equation, Love wave, 330-3

DNA chip, 441

Donor atom, 28

Dopant, 76

diffusion of, 30–1

silicon, 69

see also Diffusion

Doping,

selective etching, 124-6

semiconductor, 27-33

d-orbitals, 38

Dry etching, 23–7, 134-7

see also Etching

DSE, 124-6

see also Etching

Dual-in-line package, 100

see also Package

Duffin's equation, 261

E coli detection, 436, 438

ECL, 72

EDP, 124

see also Etching

EFAB, 203

Effective electron mass, 28

EGS, 55, 64

Electronic nose, commercial, 427

Electrochemical cell,

2-electrode, 127

3-electrode, 129

4-electrode, 130

etch-stop, 126–31

Electromagnetic spectrum, 241

Electron,

one-electron atomic model, 35

-electron shell interaction, 40

Electronic,

nose, 423-30

tongue, 433

Elements in periodic table, 41

Energy of ionization, 28

E-nose, see Electronic nose

Epitaxial,

deposition, 68-70

growth of silicon, 56-8

see also Deposition

Epoxy, 106

Equivalent circuit, gyroscope, 394 IDT pair, 392 transistor, 96, 98 Error correction, 345 Etchant,

EDP, 124 KOH, 22, 24, 76 reactive ions, 25

see also Etching

Etching, gaseous, 26 doping-selective, 124-6 dry, 23-7, 134-7 electronic materials, 22-7 isotropic, silicon, 118–24 plasma, 158-62

reactive ion, 25 SAW IDT process, 348 SCREAM, 134 wet, 22, 24, 76 Etch-stop technique, 124-34 boron, 125

electrochemical, 126–31

E-tongue, see Electronic tongue

Evaporation of metal, 50

see also Deposition

Evaporator, 51 Extrinsic diffusion, 31 Face-centred cubic, 47 FCC, 47

FET, see Field-effect transistor

Field-effect transistor, 90, 93 channel conductance, 97 characteristics, 93 equivalent circuit, 96, 98 family, 90

model, 96

see also MOSFET

Film properties for oxides, 14 Flats,

definition, 56 wafer, 67 Flexible board PCB, 105-7

see also PCB

Flip TAB bonding, 103

see also Bonding

Flip-chip, bonding, 103-4 MEMS-IDT device, 415

see also Bonding

Trang 4

Row microsensor, 268-70

commercial, 270

Folded-flexure, 253-4

see also Microflexure

FPW, 316

see also SAW

Free electrons, 36

Funnel, micro, 191

Furnace,

oxidation, 10

three zone, 12

Gas

chromatograph, 437

commercial sensors, 285

microsensors, 299

Gas-sensitive SOI MOSFET device, 99

g-cell, see Accelerometer

Gear, micro, 214

Geophone, 413

Gripper, micro, 167–70

Growth,

crystal, 63-6

epitaxial, 56-8

molecular beam, 57

Gyrometer, 266-8

equivalent circuit model, 394

SAW, 380-95

SAW-IDT, 363

see also Microgyrometer

Gyroscope, see Gyrometer

Hall,

coefficient, 272-3

effect, 272

plate sensor, 272-3

Hammock flexure, 253-4

see also Microflexure

HCP, 48–9

Heteroepitaxy, 69

Hexagonal close-packed structure, 48-9

HF etching, 127

Homoepitaxy, 69

Hooke's law, 324

Hotplate, micro, 286

HTCC, 109

Humidity sensor, SAW, 376-80

Hybrid,

accelerometers, 414–6

gyrometers, 414–16

technologies, 108-12

TT model, 89 Hydrazine, 125 1C,

package, 102 process performance, 72

see also Package

IDT microsensor, 360-% fabrication, 347-58 IDT-IDT pair, 361 IDT-SAW wireless, 433 measurement, 337-46 model, 392

SAW, 307-8

IH process, 182-4

see also MSL

Implantation of ions, 31–2 Information-processing triptych, 3

Input transducer, see Sensor

Input-output representation, 228 Integrated circuit,

bipolar, 73-82 CMOS, 90-3 Moore's law, 2 SOI CMOS, 97-9 Intelligent sensor, 419-20 Interconnect technologies, 109

see also Bonding Interdigital transducer, see IDT

Interfacing devices, 432 Intermediate frequencies, 371 Intrinsic diffusion, 31

see also Diffusion

Ion implantation, 31–2 Ionic bonding, 42

see also Bonding

lonization energy, 28

IR sensor, 246

see also Radiation microsensor

ISFET, 109 Isotropic etching, 118–24

see also Etching

JFET, 94

see also FET

Josephson junction, 279

see also SQUID

Junction, field-effect transistor, 94 Josephson, 279

Trang 5

INDEX 497

Thermocouple, 232-6

see also Diode

Kapton, see Polyimide

Kodak-747, 20, 75

see also Resist

K-shell, 36

Lame constants, 471

Lattice constant, 45

Lens, quadrupole, 439

Lift-off

SAW IDT process, 348

technique, 21–22

Lithography, 15–18

MSL, 173-226

SL, 173

Love,

modes, 330-4

surface acoustic waves, 312–14

see also SAW

LPCVD, 12

see also Deposition

L-shell, 36

LTCC, 109

Magnesium, atomic structure, 44

Magnetic microsensor, 270–280

classification of, 271

diode, 275-7

galvanic, 272-4

resistive, 274-5

transistor, 276

Magnetic quantum number, 36

Magneto-,

diode, 275-7

galvanic effect, 272

galvanic microsensors, 272-4

resistive devices, 274-5

restrictive strain gauge, 277-8

transistor, 275-7

Market,

MEMS, 7

microsensors, 3,4

Mask, formation, 18–19

Mask-projection MSL, 193-7

see also MSL

Mass spectrometer, 436-9

Mass-IH process, 184-8

see also MSL

Material,

ceramic 58-9

electronic, 9-34

mechanical properties, 255 MEMS, 35-59

smart, 419 MBE, 57

see also Deposition

MCM technologies, 108-12

see also Package

Mechanical microsensor, 247-70 acceleration, 263-5

classification, 248 gyration rate, 266-8 pressure, 24, 257-63 strain, 277-8, 367-71 MEMS,

basic architecture, 419 devices, 434-42 definition of, 5 evolution of, 5 market, 7 materials/preparation, 35-59 SAW gyroscope, 380-95

see also MEMS-IDT

MEMS-IDT microsensor, 397-416 acceleration, 398-412

see also MEMS

Mesoporous catalyst, 298 Metal, 49-58

evaporation, 50 nanoporous, 298 oxide gas sensors, 283-96 properties of, 49-50 Metallic bonding, 43-4

see also Bonding

Metallisation, 50-2 Metallurgical-grade silicon, 55 Methane molecule, 44 MGS, 55

Microaccelerometer, 263-5 commercial, 265 hybrid, 414-16 MEMS-IDT, 398-412 smart, 422

Microactuator, gripper, 167–70 linear motion, 151 mirror, 435 made by MSL, 216–18 motor, 159-61 pump, 221–3 SMA, 216 Turbine, 198 Microantenna, 239-40, 245-7, 372

Trang 6

Microarray of chemical resistors, 289

Microaxle, 214

Microcalorimetric gas sensor, 297-9

Microcar, 198

Microchromatograph, 437

Microcoil, 185

Microconcentrator, 218–20

Microcone, 193

Microcup, 193, 198

Microelectronic,

process dissipation, 72

technologies, 62–116

Microelectronics history, 1

Microflexure, 251–4

crab-leg, 253-4

folded, 253-4

hammock, 253-4

see also Cantilever beam

Microfluid components,

bioMEMS chips, 438-42

cup, 193, 198

nozzle, 166–70

pipe, 185, 187, 210

titerplate, 442

tube, 191, 193

Microfunnel, 191

Microgear, 214

Microgripper, 167–70

Microgyrometer, 266-8

hybrid, 414-16

resonant, 267

ring, 267

SAW, 380-95

SAW-IDT, 363

Microhotplate fabrication, 286

Microlens, quadrupole, 439

Micromachines,

car, 198

emergence, 7

Micromachining,

bulk, 117–144

bulk vs surface, 111-2

surface, 145-72

see also Etching

Micromirror, 435

Micromotor, 159-61

Micronose, 428

see also Electronic nose

Micronozzle, 166-70

Micropellistor, 297-9

Microphone, condenser, 157–8

Micropillar, 185

Micropipe, 185, 187, 210 Micropump, 221-3 Microsensor, 228-302 bio(chemical), 280-99 evolution of, 2 IDT, 360-96 intelligent, 419-20 magnetic, 270-280 market, 3

mechanical, 247-70 MEMS-IDT, 397-416 optical, 424

pressure, 257-63 radiation, 240-7 SAW, 303-17 SAW IDT fabrication, 347-58 smart, 418-44

strain, 367-72 thermal, 230-40 wireless SAW, 364-6 Microshuttle, 251-4 Microspectrometer, 436-9 Microspiral, 191

Microspring, 198, 210 Microstereolithography, 173-226, ceramic, 197-201

classical, 181

IH process, 182-4 mass-IH process, 184-8 projection, 180, 193-7 scanning, 180

super-IH process, 186-9 two-photon, 189-92 techniques, 6 Microstructure, axle, 214 ceramic, 197-201 coil, 185

cone, 193 cup, 193, 198 flexural, 251-4 funnel, 191 gear, 214 metallic, 202-5 nickel, 210 nozzle, 166-70 pillar, 185 pipe, 185, 187, 210 polymer, 191 shuttles, 251-4 spiral, 191 spring, 198, 210

Trang 7

INDEX 499

titerplate, 442

tube, 191, 193

wire, 216

Microtechnologies, standard, 71

see also Bipolar, CMOS

Microtiterplate, 442

Microtube, 191, 193

Microturbine, 198

Microwire, 216

Miller indices, 45

Minimum line width, 17

Mirror, micro, 435

MISCAP gas-sensitive, 292-9

MISFET gas-sensitive, 292-6

MISiC Schottky diode sensor, 295

MMA, see Actuator

Model,

coupled-mode, 360-4, 477-9

cross-field, 392

FET, 96

hybrid-jr, 89

one-electron atom, 35

MOEMS, 434, 436

Molecular beam epitaxy, 57

see also Deposition

Molecule,

chlorine, 43

methane, 44

Monolithic,

mounting technologies, 100

processing, 70-99

Moore's law, 2

MOS processing, 90-3

see also SOI CMOS

MOSFET, 90-3

characteristic, 95

gas-sensitive, 99, 292-9

symbols, 94

worked example, 90-3

Motor, micro, 159-61

Mounting technologies, 100-4

M-shell, 36

MSL, 173-226

ceramic, 197-201

classical, 181

IH process, 182-4

mass-IH process, 184-8

projection, 180, 193-7

scanning, 180

super-IH process, 186-9

two-photon, 189-92 techniques, 6 Multichip modules, 108-111

Nanoporous metal, 298 Navier-Stoke's equation, 327 Network analyzer, 338-9 Neuromorphic chip, 430 Neurone chip, 431 Nose, electronic, 423-30 Nozzle, micro, 166-70

n-p-n transistor characteristic, see also Transistor

n-type semiconductor, 27

OCP, 127 One-electron atomic model, 35 Open-circuit potential, 127 Optical microsensor, 424

Orbitals, see Shell

Oscillator circuit for SAW, 342

Output transducer, see Actuator

Oxidation, 10 Package, DIP, 100 SMT, 100

see also Bonding

Passivating potential, 127 Pattern transfer, 15-22 PBS, 75

PCB, ceramic, 108 dielectric properties, 107 fibre properties table, 105 flexible board, 105-7 plastic moulded, 107 resin properties, 106 solid board, 104-5 technologies, 104-7 PECVD, 12, 354 precursors, 355 unit, 356

see also CVD

PEEK, 214 Pellistor, 297-9 Periodic table, 35, 41 Perturbation analysis, 467-75 PETEOS, 355

PGA, 62

see also Programmable

Trang 8

PHET, 131

Photocell, 241-2

Photoconductive device, 241-2

Photopolymerisation, 174– 7

Photovoltaic,

devices, 242-4

electrochemical etch-stop, 131

Piezoelectric,

constitutive equations, 325

effect, 306, 324

Pillar, micro, 185

PIN diode, 243-4

Pipe, micro, 185, 187, 210

PLA, 112

see also Programmable

Plasma etching, 158-62

Plastic moulded PCB, 107

PLD, 113

see also Programmable

PMMA, 20, 75, 333

see also Resist

p-n junction diode, 83

see also Diode

Polycrystalline, structure, 44

Polyimide, 20, 106

Polymer gas-sensitive MOSFET, 294

see also MOSFET

Polysilicon,

beam worked example, 148-51

deposition of, 15

Potential,

diffusion, 83

energy of ionic bonding, 43

open-circuit, 127

passivation, 127

Potentiometric sensor,

bio(chemical), 292-9

definition, 230

PP, 127

PR 102, 20, 75

see also Resist

Pressure microsensor, 24, 257-63

capacitive, 258

commercial, 263

definition, 258

piezoelectric, 258

resonant, 260

SAW, 375-6

smart, 421-2

worked example, 163-5

Price-performance indicator, 4

Principal quantum shells, 36

Printed circuit technologies, 104-7

solid board, 104-5

see also PCB

Printing, projection, 17 proximity, 17 shadow, 17 Processing, bipolar, 73-82 electronic materials, 9-34 monolithic, 70-99 MOS, 90-3 SOI CMOS, 97-9 Programmable, devices, 112-16 gate array, 62 logic arrays, 112 reflectors, 414 Projection printing, 17 MSL, 193-7

see also Printing

Properties of, ceramics & polymers, 465-6 electronic materials, 15 metals, 49-50

semiconductors, 52-8, 464 silicon, 54

Proximity printing, 17

see also Printing

PTAT sensor, 238

see also Temperature

microsensor PTFE, 106 p-type semiconductor, 29 Pulsed potential anodisation, 131 Pump, micro, 221-3

PVC, 106 Pyroelectric device, 244-5 Quadrupole lens, 439 Quantum number, magnetic, 36 table of, 37 Quantum shell, principal, 36 Quartz, 309, 316

Quartzite, 54 Radiation microsensor, 240-7 commercial, 245

IR, 246 materials used, 243 pyroelectric, 244-5 vector representation, 228

Trang 9

INDEX 501

Rayleigh wave, 308-11

generalised, 327

Reactive ion etching, 25

see also Etching

Reactor,

CVD, 64

epitaxial, 68

LPCVD, 12

Read-out wireless, 412-14,

see also Wireless

Reflector, 414

see also Mirror

Resin, PCB, properties of, 106

Resist, 18

AZ-1350J, 75

commercial, 20, 75

COP, 75

definition of, 15

Kodak-747, 75

PMMA, 75

PR 102, 75

properties of, 20

spin-casting, 74

Resistive temperature sensor, 231-2

Resistivity of silicon, 234

Resistor, bipolar, 81

Resonant comb-drive actuator, 161-2

RH, see Humidity

RIE, 25

see also Etching

Rotor,

on a centre-pin bearing, 152-4

on a flange bearing, 154-5

Sacrificial layer technology, 145-54

SAW, 320-35

see also Acoustic wave

SAW microsensor,

amplitude measure, 339-40

circuit calibration, 344

coupled-mode theory, 360-4

dependent parameters, 360

frequency, 341

gyration rate, 380-95

humidity sensor, 376-80

introduction, 303-17

Love, 312-14

oscillator circuit, 342

phase measurement, 340

pressure, 375-6

Rayleigh, 308-11

resonator, 388

strain, 367-72 temperature, 239-40, 371-5 SAW-IDT microsensor, 347-53 gyration rate, 363

strain, 370

SAW-R, see SAW resonator

SC, 46 Scanning method, 181-9 Schottky diode, 243-4

see also Diode

SCREAM, 134 Seebeck coefficient, effect, 232 semiconductor, 234-6 Seismic mass, fabrication, 408-12 Semiconductor,

dopants, 76 doping of, 27-33 growth and deposition, 54-8 properties, 52-8

Seebeck effect, 234-6 Sensor,

bio(chemical), 280-99 classification, 228-9 definition of, 3 energy domain space, 228 input-output, 228 magnetic, 270-280 mechanical, 247-70 pressure, 257-63 price-performance indicators, 4 radiation, 240-7

smart, 5 thermal, 230-40

see also Microsensor

Shadow printing, 17

see also Printing

Shape-memory alloy devices, 216 SH-APM, 316

see also SAW

Shear horizontal mode, 328-30, 311-12

see also SAW

Shear sensor, 141-3 Shell, 36

Shippley S-1813, 75

see also Resist

SH-SAW, 311-12

see also SAW

Shuttle, micro, 251-4 Silicon,

boule, growth of, 55 dioxide, deposition, 11

Trang 10

Silicon, (Continued)

crystal growth, 54

electron grade, 55

epitaxial growth of, 56-i

fusion bonding, 138-40

Hall coefficient, 272-3

metallurgical grade, 55

neurone, 431

nitride deposition, 11

resistivity, 234

Seebeck effect, 234-6

sources and dopants, 69

table of properties, 54

Silicon micromachining,

bulk, 117-144

surface, 145-72

see also Etching

Simple cubic structure, 46

SiO2 properties, 14

SL, 173

see also MSL

SMA wire, 216

Smart,

accelerometer, 422

actuator, 419

controller, 419

material, 419

mirror, 435

MOEMS, 436

structure, 419

Smart sensor, 418–44

accelerometer, 422

definition, 5

pressure 421-2

types WI, 418

SMT, 100

see also Package

SNP chip, 438-40

SOI CMOS,

devices, 429

processing, 97-9

Space lattice, 45

S-parameter, 404

Spectrometer, mass, 436-9

Spin casting of resist, 18

Spin, total, 36

Spiral, micro, 191

Spring, micro, 198, 210

Sputtering, 51-2

see also Deposition

SQUIDs, 277-80

ST-quartz, 316

Statics, mechanical structures, 249-51 Step coverage, 14

Stereolithography, 173

see also MSL

Straggle, implanted ions, 33 Strain sensor,

magnetostrictive, 277—8 SAW, 367-71

Structure, body-centred, 47 carbon, 48 diamond, 53 face-centred cubic, 47 hexagonal close-packed, 48-9 polycrystalline, 44

simple cubic, 46 zinc-blende, 53 SU-8, 213

see also Resist

Super-IH process, 186-9

see also MSL

Surface acoustic wave, 308–11

see also SAW microsensor

Surface, micromachining, 145-72 mount technology, 100 Synchronous frequency, 307 TAB, 101-3

see also Bonding

Taguchi gas sensor, 283 Tape-automated bonding, 101-3

see also Bonding

TCR, definition, 231 Teflon, see PTFE Telemetry wireless, 366 Temperature microsensor, diode, 236-9

resistive, 231-2 SAW, 239-40, 371-5 table, 233

thermocouple, 232-6 transistor, 236-9 TEOS, 13, 355 Thermal, evaporator, 51 flow sensor, 268-70 oxidation, 10 sensor, 230–40 Thermistor, 232 Thermocouple, 232-6 Thermodiode, 236-9

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