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Preliminary Studies for Production of Fatty Acids from Hydrolysis of Cooking Palm Oil Using C.. Abdul Rahaman School Of Chemical Engineering, Engineering Campus, Universiti Sains Malaysi

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Preliminary Studies for Production of Fatty Acids from Hydrolysis of

Cooking Palm Oil Using C rugosa Lipase

N.A Serri, A.H Kamarudin*, S.N Abdul Rahaman School Of Chemical Engineering, Engineering Campus, Universiti Sains Malaysia,

14300 Nibong Tebal, Pulau Pinang

*Corresponding author: chazlina@eng.usm.my

Abstract: Hydrolysis of triglyceride to yield free fatty acids and glycerol from cooking

palm oil have been studied for various parameters such as enzyme and oil loading, temperature, pH and agitation speed A maximum conversion was achieved in 90 min at oil concentration of 0.1 g/ml, enzyme loading of 7.46 kLU/ml, temperature of 45°C, pH 7.5 and 200 rpm A kinetic model based on mechanism of lipase catalyzed in oil-aqueous system using Michaelis-Menten equation was used to determine the rate constant of V max and K m , and it was found to be 370.37 mol/min mg-enzyme and 1.23 g/ml, respectively

Keywords: enzymatic, hydrolysis, palm oil, batch process, kinetics

Abstrak: Hidrolisis trigliserida menghasilkan asid lemak bebas and gliserol daripada

minyak masak sawit telah dikaji untuk beberapa parameter seperti beban enzim dan minyak, suhu, pH dan kelajuan pengadukan Penukaran maksimum terhasil dalam masa

90 min pada 0.1 g/ml minyak, 7.46 kLU/ml enzim, suhu 45°C, pH 7.5 dan 200 putaran seminit Model kinetik berdasarkan lipase dimangkirkan di dalam sistem minyak-air menggunakan persamaan Michaelis-Menten mendapati pemalar kadar untuk V max dan K m ialah masing-masing 370.37 mol/min mg-enzim dan 1.23 g/ml

Kata kunci: kaedah berenzim, hidrolisis, minyak kelapa sawit, proses kelompok, kinetik

1 INTRODUCTION

Production of fatty acid and glycerol from oils are important especially in oleochemical industries Glycerol and fatty acids are widely used as raw

existing industrial process hydrolyzes oils to fatty acids and glycerol at

and byproducts takes place resulting in extremely dark fatty acids and discolored aqueous glycerol solution Physical refining involves subjecting the oil to steam distillation under high temperature and vacuum for removal of the free fatty

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acids Both the hydrolysis and the subsequent distillation of fatty acids to produce pure products are energy intensive process

Nowadays, researchers have used enzyme catalyzed hydrolysis occurring

at room temperature in order to reduce energy consumption and minimize

thermal degradation of the products The use of highly active lipase from C rugosa has been widely studied for the purpose of fat and oil hydrolysis.2,5–11 The advantages of the enzyme hydrolysis technique include; the use of bio-route technology that only requires a mild temperature, simple operational procedure and low cost as well as energy consumption Palm oil has been selected to be the main interest in this study because of Malaysia being the largest producer of oil palm plants compared to that of other vegetable oil which makes it economically intuitive to consider palm oil as the feed stock for free fatty acids production in this region

2.1 Materials

Cooking palm oil used in this study was obtained locally Lipase (EC

3.1.1.3) from C rugosa (Type VII, 746 units/mg) was purchased from Sigma-Aldrich (Japan) Iso-octane with 99.84% assay was purchased from Fischer

purification

2.2 Enzymatic Hydrolysis

A stoppered 250 ml conical flask was initially filled with 3 g of cooking

palm oil and 30 ml of iso-octane solvent A 30 ml of phosphate buffer solution,

pH 7.5 (unless otherwise stated) was added into the conical flask so that the ratio

of oil to aqueous (buffer solution) is 1 The mixture formed two layers Three other identical mixtures as above were prepared To start the reaction, 0.3 g lipase

from C rugosa was added to three flasks of reaction mixtures and one left for

control measurement The mixtures were agitated in the orbital shaker (Certomat,

min from each flask

2.3 Determination of Degree of Hydrolysis (Conversion) and Rate of

Hydrolysis

The degree of hydrolysis was determined by titration of the oil phase samples with 0.1 M sodium hydroxide (NaOH) To each samples, 5 ml of the oil

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phase was dissolved in 5 ml ethanol:diethyl ether (1:1% v/v) The amount of 0.1

M NaOH required to neutralize the acid was noted A blank titration was done as control sample Phenolphthalein was used as an indicator The degree of

hydrolysis, X is calculated as below:

, % =

10 (weight of sample)

(1)

The rate of hydrolysis, r was calculated as:

=

dt

dX W

S

where;

dX/dt = Slope of degree hydrolysis versus time at t = 0

3.1 Typical Hydrolysis Profile

Figure 1 shows a typical hydrolysis profile of palm oil at temperature of

45ºC for an initial palm oil concentration of 0.1 g palm oil/ml iso-octane at

agitation speed of 200 rpm and oil-aqueous ratio of 1 The enzyme used was 7.46 kLU/ml From the graph (Fig 1), the conversion percentage was initially increased but slowly decreased with time The conversion of oil to the fatty acid

at the interface of the oil-aqueous solution limited the surface reaction for the hydrolysis to occur The highest percentage conversion happened after the hydrolysis reaction was carried out for 90 min Similar hydrolysis profiles were obtained under other experimental conditions All subsequent experiments discussed were taken at 90 min of reaction time

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Conversion (%)

Time (h)

Figure 1: Typical oil hydrolysis (Temperature 45oC; E = 7.46 kLU/ml; S0 = 0.1g/ml; pH

7.5; 200 rpm)

3.2 Effect of Enzyme Loading

The enzyme loading was varied from 3.73 kLU/ml to 14.92 kLU/ml, for cooking palm oil concentration of 0.1 g/ml and a temperature of 45ºC with agitation speed of 200 rpm Figure 2 shows the degree of hydrolysis increased as the enzyme concentration increased from 3.73 kLU/ml to 14.92 kLU/ml However, the conversion starts to plateau with 7.46 kLU/ml enzyme loading A similar observation was reported by other researchers for hydrolysis of various

interface area between the oil and aqueous phase, and further increase in enzyme

Therefore, further increase in enzyme concentration did not give any improvement in the conversion The optimum enzyme loading was found to be 7.46 kLU/ml

3.3 Effect of Oil Loading

The oil loading was varied from 0.1 g/ml octane to 0.25 g/ml iso-octane, for an enzyme concentration of 7.46 kLU/ml iso-octane and a temperature

of 45ºC The degree of hydrolysis decreased as the oil concentration increased (Fig 3) This is due to the limitation in the availability of enzyme The active sites of lipase were saturated by the oil phase which clearly indicates the limitation of lipase has occurred Previous researcher has reported that equilibrium conversions at oil:water ratios of 3:1 and 8:1 were 90% and 72%,

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92.00

93.00

94.00

95.00

96.00

97.00

98.00

Enzyme loading (kLU/ml)

Figure 2: Effect of enzyme loading (Temperature 45oC; S0 = 0.1 g/ml; pH 7.5; 200 rpm)

Oil loading (g/ml iso–octane)

Figure 3: Effect of oil loading (Temperature 45oC; E = 7.46 kLU/ml; pH 7.5; 200 rpm)

respectively, and suggested that high phase ratio of oil to water will decrease the

the reaction mixture by centrifuging in between the reaction time can improve the

3.4 Effect of Temperature

The conversion of fatty acids produced from the hydrolysis of palm oil

using C rugosa lipase was also studied as a function of temperature (Fig 4)

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Temperature may affect the hydrolysis reaction in a positive way or vice versa A rise in temperature will increase the reaction rate as explained by the transition state theory However, at a higher reaction temperature, enzyme tertiary structure

4 Increasing of the reaction temperature has affected the production of fatty acids

conversion profile changed appreciably with low conversion values Therefore,

conversion decreased abruptly due to the enzyme denaturation process

3.5 Effect of pH

pH plays a major role in hydrolysis reaction to achieve optimum production of fatty acids Therefore, the effect of pH buffer used in the hydrolysis medium was investigated in the pH range of 6.5 to 8.5 with other parameters fixed Figure 5 clearly shows that at very low pH, conversion of the hydrolysis of cooking palm oil was reduced and at a very high pH, the tendency was also give the same low conversion The optimum pH was achieved at pH 7.5 The enzyme likely optimized its performance in an alkaline medium but nearly to neutral rather than a very acidic or alkaline medium Enzyme is very sensitive to the operating pH medium because it might change the ionization states of the enzyme, which affect its activity and selectivity Previously, its was also reported that the optimum pH was found at 7.5 for the hydrolysis reaction of palm oil in

hydrolysis of cooking palm oil

Temperature (°C)

Figure 4: Effect of temperature (E = 7.46 kLU/ml; S0 = 0.1 g/ml; pH 7.5; 200 rpm)

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30.00

40.00

50.00

60.00

70.00

80.00

90.00

100.00

pH

Figure 5: Effect of pH (Temperature 45oC; E = 7.46 kLU/ml; S0 = 0.1g/ml; 200 rpm)

3.6 Effect of Agitation Speed

Agitation speed actually refers to the orbital shaking rate which is rotation per minute (rpm) for hydrolysis reaction It also has affected the degree

of hydrolysis of cooking palm oil Increasing agitation speed will increase the specific interfacial area between the oil and the enzyme present in the aqueous phase, by reducing the droplet size Since the hydrolysis reaction takes place at the interface, the increase in the interfacial area resulted in an increase in the

changed from 180 to 200 rpm, and decreased afterwards (Fig 6) This was due to the contact surface between the aqueous and oil where the enzymes were located

If the agitation is too low or too high, the contact between the two surfaces will

be less and therefore the degree of hydrolysis will be less

3.7 Kinetics Study

The rate constants in the mathematical model were determined numerically from the experimental results This model can be used to predict the rate of hydrolysis in a batch reactor and to determine optimal conditions Initial rate of hydrolysis can be determined by Equation (2) The Michaelis-Menten kinetic equation [Eq (3)] can be used to find the kinetic parameters The double-reciprocal plot (Lineweaver-Burk plot) of reaction rate was used to evaluate the

maximum rate of enzyme mediated reaction where at this state, enzyme active

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75.00

80.00

85.00

90.00

95.00

100.00

Agitation speed (rpm)

Figure 6: Effect of agitation speed (Temperature 45oC; E = 7.46 kLU/ml; S0 = 0.1g/ml;

pH 7.5)

initial rate versus oil cencentration graph, enzymes are usually characterized by the substrate concentration at which the rate of reaction is half its maximum The hydrolysis kinetic was analyzed by finding the initial rate when varying oil concentration in the mixture In this study, oil concentrations were varied by varying the oil loading Oil concentrations were varied from 0.05 to 0.125 g/ml, operated at the optimum value which were obtained earlier

[ ]

⎡ ⎤ +

⎣ ⎦

where;

value equal to 1.23 g/ml

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0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.09

1/S 0 (ml/g)

1/S 0 (ml/g)

Figure 7: Lineweaver-Burk double reciprocal plot of initial rate as function of oil

concentration

4 CONCLUSION

As a conclusion, for the hydrolysis of cooking palm oil, it was found that

the enzyme loading was 7.46 kLU/ ml iso-octane with oil loading of 0.1 g/ml to

achieve highest degree of hydrolysis of 97.18% The stability of enzyme activity decreased when the temperature went beyond enzyme functioning range (extreme condition) due to the structural deformation (denaturation) of enzyme The optimum temperature obtained was 45ºC The enzyme was very sensitive to heat and pH which can be denatured easily if exposed at extreme stage Decreased in enzyme activity was found at pH lower and higher than 7.5 This was also due to the enzyme denaturation Besides, a kinetic model based on mechanism of the lipase-catalyzed hydrolysis in oil-aqueous system was described in

5 ACKNOWLEDGEMENT

The authors are thankful to the FELDA for providing long-term grant research grant and National Science Fellowship (NSF) funding that has resulted

in this article

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6 REFERENCES

(2006) Mathematical model for stepwise hydrolysis of triolein using

Candida rugosa lipase in biphasic oil-water system Biochem Eng J.,

31(2), 125–132

of palm oil J Am Oil Chem Soc., 63(4), 538–540

operating variable on the hydrolysis rate of palm oil by lipase Process Biochem., 39, 13–20

hydrolysis of olive oil using lipase immobilized on modified PMMA

composite membrane J Membrane Sci., 228(2), 187–197

celite-immobilized Candida rugosa lipase J Ag Food Chem., 46(9), 3411–

3414

by lipase from Candida cylindracea immobilized on zeolite type Y Enzyme Microb Tech., 22(4), 275–280

lipase-catalyzed hydrolysis of palm oil in lecithin/iso-octane reversed

micelles Appl Microbiol Bio., 49(3), 267–271

upon lipase catalysed hydrolysis of high oleate sunflower oil in a stirred

liquid-liquid reactor Process Biochem., 36, 947–953

(2004) Operating regime of a biphasic oil/aqueous hollow-fibre reactor

with immobilized lipase for oil hydrolysis Process Biochem., 39(11),

1377–1385

binary Candida rugosa lipase for hydrolysis of soybean oil J Mol Catal B: Enzym., 42(1–2), 32–38

enzyme molecules covering of oil-water interfacial area on the kinetic of

oil hydrolysis Chem Eng J., 139(3): 540–548

(2005) Enzymatic synthesis of isoamyl acetate with immobilized

Candida antartica lipase in n-hexane Enzyme Microb Tech., 37(1), 42–

48

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