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7 of 1991 GUIDELINES ON QUALITY CONTROL CIRCLES QCC IN THE PUBLIC SERVICE Prime Minister’s Department Malaysia 1 July 1991 Circulated to: Secretaries General of Ministries Heads of

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GOVERNMENT OF MALAYSIA

Development Administration Circular

No 7 of 1991

GUIDELINES ON QUALITY CONTROL CIRCLES (QCC)

IN THE PUBLIC SERVICE

Prime Minister’s Department

Malaysia

1 July 1991

Circulated to:

Secretaries General of Ministries

Heads of Federal Departments

Heads of Federal Statutory Bodies

Hon State Secretaries

Local Government Authorities

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OBJECTIVE

1 This Circular contains guidelines on the implementation of Quality Control Circles (QCC) in the Public Service The guidelines on the Implementation of Quality Control Circles in the Public Service is in the Appendix to this Circular

QUALITY MANAGEMENT THROUGH QCC

2 With the lunching of the Excellent Work Culture Movement in 1989, the Government places great emphasis on the roles to be played by both the Management and the employees in improving quality in Government departments /offices For this purpose, the Government encourages the establishment of Work Teams at the Officer-level and QCC with membership from employees in the C & D categories to solve problems at the Work place

3 The contributions of both the Management and also the QCC members in problem solving and improving productivity as well as quality are important in the Government’s efforts towards Total Quality management in the Public Sector

4 This Circular is effective from the date of its issue

TAN SRI DATO' SRI AHMAD SARJI BIN ABDUL HAMID

Chief Secretary to the Government

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(Appendix To Development Administration Circular

No 7 of 1991)

GUIDELINES ON QUALITY CONTROL CIRCLES (QCC)

IN THE PUBLIC SERVICE

CONTENTS

I OBJECTIVE

II THE CONCEPT OF QCC

(a) Definition

(b) Philosophy

(c) Objective

(d) Basic Principles of QCC

(e) Benefits from QCC

III IMPLEMENTATION OF QCC

(a) Structure of QCC

(b) Training

(c) Recognition System

(d) Factors Leading To the Successful Implementation of QCC

IV WORK IMPROVEMENT PROCESS

(a) Steps Involved In Implementation of QCC

(b) Conducting Meetings

V PROBLEM-SOLVING TECHNIQUES

(a) Brain-storming

(b) Cause-Effect Analysis

(c) Check Sheets

(d) Pareto Analysis

(e) Bar Charts

(f) Pie Charts

(g) Histograms

(h) Process Analysis

VI CONCLUSION

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I OBJECTIVE

1 The objective of these Guidelines is to assist Government Departments /offices in implementing Quality Control Circles (QCC) in their respective organisations

II THE CONCEPT OF QCC

Definition

2 A Quality Control Circle is a small group of workers (6-10 persons) from the same work unit who meet regularly to identify, select and analyse work-related problems The group then puts forward suggested solutions to the Management for consideration and decision Subsequently, they implement the decisions of the Management

Philosophy

3 The philosophy of QCC is based on the concepts of participative management and humanistic management Humanistic management refers to management that gives importance to people and their feelings This is because people are the most valuable asset of a department / office Participative management means that very worker regardless of his / her position in the organisation is given the opportunity to make meaningful contribution to the department / office QCC is, therefore a mechanism whereby workers are able to participate in the problem-solving process leading to improvement of quality and productivity in their department / office

Objective

4 The objective of QCC is to improve and upgrade quality of work through:

(a) The problem solving capability of the workers;

(b) Team work;

(c) The cultivation and assimilation of positive values and work ethics;

(d) Involvement and interest in work;

(e) High motivation for work; and

(f) Awareness of responsibility towards oneself, the group, the department / office and the nation

Basic Principles Of QCC

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5 QCC is based on the following basic principles:

(a) Workers are recognised as the most valuable resource along with other

management resources;

(b) Development of workers as useful members of the department / officer; (c) Participation and support from all levels;

(d) Team-work;

(e) Constant encouragement of creativity; and

(f) The projects are related to daily work

Benefits of QCC

6 Numerous benefits can be obtained through the implementation of QCC Among these are:

(a) Closer relationship between the workers and Management;

(b) Cultivation of cooperation among workers;

(c) Job satisfaction;

(d) Increased motivation to work;

(e) Building of self-confidence;

(f) Development of leadership among workers;

(g) Encouragement of creativity among workers; and

(h) Improvement of systems and work procedures

III IMPLEMENTATION OF QCC

7 The prerequisites necessary for implementing QCC are:

(a) Establishment of a QCC structure;

(b) Effective training; and

(c) Effective recognition system

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QCC Structure

8 The QCC structure as being practised currently consists of components as shown in

Diagram 1 namely:

(a) QCC Steering Committee;

(b) Facilitators;

(c) Quality Circle Leaders; and

(d) Quality Circle Members

(a) QCC Steering Committee

The Steering Committee is the committee that formulates policies for the

implementation of QCC It also deliberates as well as decides on the suggestions forwarded by QCC for solving problems

(b) Facilitators

Facilitators are chosen from among Heads of Divisions or workers

selected by the Management These facilitators are responsible for

one or more QCC The roles of the facilitators are as follows:

(i) Communicating with all levels of management and

obtaining their support and assistance;

(ii) Providing training to QCC leaders and assisting in

training of QCC members where required;

(iii) Maintaining an open and supportive environment;

(iv) Ensuring QCC members direct their activities to

work-related problems;

(v) As a mediator in problem-solving;

(vi) As a resource person to the Circle; and

(vii) Evaluating the costs and benefits of the QCC programme

and reporting to the Management

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DIAGRAM 1: QCC STRUCTURE

QCC Steering Committee

|

|

-

| |

Facilitator Facilitator | |

| |

-

| | | |

Circle Circle Circle Circle Leaders Leaders Leaders Leaders |

|

-

| | | | | | |

| | | | | | |

Members

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(c) Circle Leaders

Circle leaders may come from among Unit Heads or selected workers

and have the following roles:

(i) Training members on problems-solving techniques with

the assistance of the facilitator where required;

(ii) Responsible for the smooth operation of QCC activities

and fostering the spirit of cooperation and harmony

among members;

(iii) Assisting the Circle members in record keeping and in

the preparation of management presentations;

(iv) Conducting meetings in an orderly and effective manner;

(v) Showing interest and support to the Circle;

(vi) Encouraging other workers to become members;

(vii) Assisting members in problem-solving; and

(viii) Enforcing team discipline

(d) Members

The QCC members have the following roles:

(i) Attending meetings regularly;

(ii) Directing their efforts towards solving work-related problems;

(iii) Identifying problems, contributing ideas, undertaking

research and investigation (where necessary) and

assisting the QCC in problem-solving; and

(iv) Participating in management presentations

Quality / Productivity Management

9 With the implementation of the quality program in the Public Service, every

Government agency is required to form a quality / productivity management structure in

their respective agencies The structure is as shown in Diagram 2

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DIAGRAM 2: STRUCTURE FOR QUALITY/PRODUCTIVITY MANAGEMENT

Steering Committee on Quality and

Productivity / Management Meeting

|

|

Quality Coordinator and Quality Task Force

|

|

Quality Improvement Teams (At

managerial and staff levels)

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10 In view of the fact that this structure is responsible for the overall quality / productivity management, the QCC Steering Committee can be replaced by the Steering Committee on Quality and Productivity / the Management Meeting Besides, for an organisation that may have many facilitators, a Chief Facilitator should be appointed to the Task Force on Quality and Productivity The Chief Facilitator is responsible for keeping the Task Force informed on the progress of implementation of QCC

Training

11 Training plays an important role in ensuring the effectiveness of the QCC programme The members of the QCC should be equipped with skills and techniques to implement QCC projects They need to understand their individual roles in successfully implementing QQC activities In this context, INTAN (the National Institute of Public Administration) conducts a series of training programmes for QCC facilitators The facilitators who have undergone this training are responsible for training Circle leaders in their respective agencies Training for QCC members is also undertaken by Circle leaders during QCC meetings

Recognition System

12 In order to encourage participation by workers in QCC activities and also to sustain existing QCCs, the Management should give recognition to QCC which have successfully brought about improvements or introduced innovations in their work places Towards this end an appropriate recognition programme to show appreciation to the QCC members should be established Among the forms of appreciation that can be given are the following:

(a) The presence of the Management during project presentation;

(b) Letters of Appreciation;

(c) Awarding of mementos;

(d) Certificates of appreciation;

(e) Invitation to attend functions with the Management;

(f) Publishing success stories in bulletins;

(g) Making video recording of QCC presentations;

(h) Publishing photographs of the winning QCC in bulletins or displaying them on the notice boards;

(i) Providing the opportunity for QCC members to participate at the National-level QCC Convention; and

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