Tightening Torque Table Of Standard Parts pdf

Tightening Torque Table Of Standard Parts CHUNG1.. Reduce the torque values to the indicated percentage of the standard value under the following conditions... * ĐỘNG CƠ Tightening Torqu

Tightening Torque Table Of Standard Parts (CHUNG)

1 The torques shown in the table are standard values under the following conditions.

• Nuts and bolts are made of galvanized steel bar.

• Galvanized plain steel washers are inserted.

• All nuts, bolts and plain washers are dry.

2 The torques shown in the table are not applicable.

• When spring washers, toothed washers and the like are inserted.

• If plastic parts are fastened.

• If self-tapping screws or self-locking nuts are used.

• If threads and surfaces are coated with oil.

3 Reduce the torque values to the indicated percentage of the standard value under the following conditions.

• If spring washers are used : 85%

• If threads and bearing surfaces are stained with oil : 85%

* ĐỘNG CƠ

Tightening Torques

Cylinder block

Engine mounting

Engine mounting bracket and engine mounting insulator fixing nut 78.5 ~ 107.9 8.0 ~ 11.0 57.9 ~ 79.6 Engine mounting bracket and engine support

Transaxle mounting bracket and transaxle support bracket fixing bolt 78.5 ~ 107.9 8.0 ~ 11.0 57.9 ~ 79.6

Front roll stopper mounting bracket and front roll stopper insulator fixing

Rear roll stopper mounting bracket and front roll stopper insulator fixing

Main moving system

Timing chain

Timing chain cover bolt (6X30) 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7

Timing chain "A","B" tensioner lever bolt 29.4 ~ 31.4 3.0 ~ 3.2 21.7 ~ 23.1

Cylinder head

Cooling system

Lubrication system

Oil drain plug 34.3 ~ 44.1 3.5 ~ 4.5 25.3 ~ 32.5

Intake and exhaust system

DPF(or WCC) converter assembly and turbocharger fixing nut 49.0 ~ 68.6 5.0 ~ 7.0 36.2 ~ 50.6

DPF(or WCC) converter assembly and front muffler fixing nut 39.2 ~ 58.8 4.0 ~ 6.0 28.9 ~ 43.4

Front muffler and center muffler fixing nut 39.2 ~ 58.8 4.0 ~ 6.0 28.9 ~ 43.4

Tightening Torques

Engine Control System

ECM bracket installation bolt 0.8 ~ 1.2 7.8 ~ 11.8 5.8 ~ 8.7ECM bracket installation nut 0.4 ~ 0.6 3.9 ~ 5.9 2.9 ~ 4.3Mass air flow sensor clamp installation screw 0.3 ~ 0.5 2.9 ~ 4.9 2.2 ~ 3.6Mass air flow sensor installation bolts 0.4 ~ 0.6 3.9 ~ 5.9 2.9 ~ 4.3Boost pressure sensor installation bolts 1.0 ~ 1.2 9.8 ~ 11.8 7.2 ~ 8.7Intake Air Temperature Sensor (IATS) #2 installation 2.0 ~ 3.0 19.6 ~ 29.4 14.5 ~ 21.7Engine coolant temperature sensor installation 2.0 ~ 4.0 19.6 ~ 39.2 14.5 ~ 28.9Camshaft position sensor installation bolt 0.8 ~ 1.2 7.8 ~ 11.8 5.8 ~ 8.7Lambda sensor installation 4.1 ~ 6.1 40.2 ~ 59.8 29.7 ~ 44.1DPF Differential Pressure Sensor installation bolt 1.0 ~ 1.2 9.8 ~ 11.8 7.2 ~ 8.7DPF Differential Pressure Sensor bracket installation bolt 1.0 ~ 1.2 9.8 ~ 11.8 7.2 ~ 8.7Exhuast Gas Temperature Sensor (EGTS) installation 4.0 ~ 5.0 39.2 ~ 49.1 28.9 ~ 36.2Electric EGR control valve installation bolt 0.8 ~ 1.2 7.8 ~ 11.8 5.8 ~ 8.7Variable swirl actuator installation bolt 1.0 ~ 1.2 9.8 ~ 11.8 7.2 ~ 8.7Air control valve installation bolt 1.0 ~ 1.2 9.8 ~ 11.8 7.2 ~ 8.7EGR Cooler Bypass Solenoid Valve installation bolt 0.8 ~ 1.2 7.8 ~ 11.8 5.8 ~ 8.7Glower control module installation bolt 0.8 ~ 1.2 7.8 ~ 11.8 5.8 ~ 8.7Glow plug installation 1.5 ~ 2.0 14.7 ~ 19.6 10.9 ~ 14.5DPF assembly installation bolt 4.5 ~ 5.5 44.1 ~ 54.0 32.6 ~ 39.8

DPF assembly installation nut 5.0 ~ 7.0 49.1 ~ 68.7 36.2 ~ 50.6DPF assembly stay installation bolt 4.5 ~ 5.5 44.1 ~ 54.0 32.6 ~ 39.8

Fuel Delivery System

Fuel tank band installation nut 4.0 ~ 5.5 39.2 ~ 54.0 28.9 ~ 39.8Accelerator pedal module installation nut 1.7 ~ 2.6 16.7 ~ 25.5 12.3 ~ 18.8Accelerator pedal installation bolt 0.9 ~ 1.4 8.8 ~ 13.7 6.5 ~ 10.1Fuel pump plate cover installation 6.0 ~ 7.0 58.9 ~ 68.7 43.4 ~ 50.6Fuel sender plate cover installation 6.0 ~ 7.0 58.9 ~ 68.7 43.4 ~ 50.6Fuel filter installation nut 1.0 ~ 1.3 9.8 ~ 12.8 7.2 ~ 9.4Fuel filter bracket installation nut 1.0 ~ 1.3 9.8 ~ 12.8 7.2 ~ 9.4Injector clamp installation bolt 3.0 ~ 3.4 29.4 ~ 33.4 21.7 ~ 24.6High pressure fuel pump installation bolt 2.5 ~ 3.1 24.5 ~ 30.4 18.1 ~ 22.4Service plug washer installation 7.5 ~ 9.0 73.6 ~ 88.3 54.3 ~ 65.1Common rail installation bolt 2.0 ~ 2.7 19.6 ~ 26.5 14.5 ~ 19.5Common rail banjo installation bolt 1.8 ~ 2.8 17.7 ~ 27.5 13.0 ~ 20.3High pressure fuel pipe installation nut (High pressure fuel pump ↔

Clutch tube bracket installation bolt 7.8~9.8 0.8~1.0 5.8~7.24Clutch release cylinder installation bolt 14.7~21.6 1.5~2.2 10.9~16.0

Clutch release cylinder union bolt 24.5~34.3 2.5~3.5 18.1~25.5Clutch cover assembly installation bolt(9ea) 14.7~21.6 1.5~2.2 10.9~16.0

Transaxle mounting bracket bolt 66.7~78.5 6.8~8.0 49.2~57.9

Transaxle upper mounting bolt 42.2~54 4.3~5.5 31.1~39.8Transaxle lower mounting bolt 42.2~54 4.3~5.5 31.1~39.8

* HS TỰ ĐỘNG

Specifications

Torque converter type 3-element, 1-stage, 2-phase type

Friction elements

Clutch: 2EABrake: 3EAOWC : 1EA

Solenoid valve 8EA (VFS:6EA, ON/OFF:2EA)Shift lever position 4 Range (P,R,N,D)

VFS: Variable Force Solenoid

Tightening Torques

Item N.m Kgf.m lb-ft

Input shaft speed sensor 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7Output shaft speed sensor 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7Manual control lever 17.7 ~ 24.5 1.8 ~ 2.5 13.0 ~ 18.1

Torque converter mounting bolt 45.1 ~ 52.0 4.6 ~ 5.3 33.3 ~38.3Auto transaxle upper mounting bracket bolt 42.2 ~ 54.0 4.3 ~ 5.5 31.3 ~ 39.8Auto transaxle suppor bracket bolt 78.5 ~ 107.9 8.0 ~ 11.0 57.9 ~ 79.6

• drieshaft and axle

SPECIFICATION

Front driveshaft

Diesel 2.2 M/T 2WD/4WD,Diesel 2.2 A/T 2WD/4WD,Gasoline 2.7 A/T 2WD

Max permissible angle 21° 46°

Max permissible angle 22° 46°

(API GL-5, SAE 75W/90)

Reduction gear type Hypoid gear

Reduction gear ratio 3.818Final drive gear backlash

mm(in.) 0.10 ~ 0.15 (0.0039 ~ 0.0059)Differential gear backlash

BJ : Birfield Joint

DOJ : Double Offset Joint

PTJ : Pillow journal Tri-pot Joint

SFJ : Shudderless Free-ring Joint

Driveshaft castle nut 196.1~255.0 20~26 144.7~188.1Shock absorber upper mounting bolt 137.3~156.9 14~16 101.3~115.7Shock absorber lower mounting nut 98.1~117.7 10~12 72.3~86.8Brake caliper mounting bolt 63.7~73.5 6.5~7.5 47.0~54.2Wheel speed sensor mounting bolt 6.9~10.8 0.7~1.1 5.1~8.0

Brake disc mounting screw 4.9~5.9 0.5~0.6 3.6~4.3Hub assembly mounting bolt 78.5~88.3 8~9 57.9~65.1Upper arm ball joint mounting nut 78.5~88.3 8~9 57.9~65.1Lower arm mounting bolt 137.3~156.9 14~16 101.3~115.7Assist arm ball joint mounting nut 98.1~117.7 10~12 72.3~86.8Trailing arm mounting bolt 137.3~156.9 14~16 101.3~115.7

Propeller

shaft

Front propeller shaft mounting bolt 49.0~68.6 5~7 36.2~50.6Propeller shaft center bearing bracket mounting bolt 39.2~49.0 4~5 28.9~36.2Rear propeller shaft mounting bolt 49.0~68.6 5~7 36.2~50.6Differential Rear differential mounting bolt 68.6~88.3 7~9 50.6~65.1

Differential cover mounting bolt 39.2~49.0 4~5 28.9~36.2

Replace self-locking nuts with new ones after removal

Damping force Expansion N(kgf, lb) 1363±196 (139±20, 306±44)(Piston speed : 0.3 m/s) Compression N(kgf, lb) 794±147 (81±15, 179±33)Spring

Diesel2.2

2WD

MT Free height mm(in) 375.4 (14.78)

I.D Color Yellow - Blue

AT Free height mm(in) 380.8 (14.99)

I.D Color Yellow - Blue

4WD

MT Free height mm(in) 380.8 (14.99)

I.D Color Yellow - Sky blue

AT Free height mm(in) 386.2 (15.20)

I.D Color Yellow - PinkGasoline

2.7

2WD

MT Free height mm(in) 364.6 (14.35)

I.D Color Yellow - Violet

-4WD MT Free height mm(in) 370.0 (14.57)

I.D Color Yellow – Yellow

AT Free height mm(in) 375.4 (14.78)

I.D Color Yellow - BlueGasoline 3.2 2WD AT Free height mm(in) 375.4 (14.78)

I.D Color Yellow - Blue

Rear Suspension System

Damping force(Piston speed : 0.3 m/s)

Expansion N(kgf, lb) 1442±206 (147±21, 324±46)Compression N(kgf, lb) 520±98 (53±10, 117±22)

Damping force(Piston speed : 0.3 m/s)

Expansion N(kgf, lb) 1785±255 (182±26, 401±57)Compression N(kgf, lb) 412±88 (42±9, 93±20)

5 Passenger Free height mm(in) 291.9 (11.49)

I.D Color Pink - Sky blue

7 Passenger Free height mm(in) 295.9 (11.65)

I.D Color Pink - Pink

7 PassengerSelf levelizer

Free height mm(in) 293.8 (11.57)　I.D Color 　Blue - White

4WD

5 Passenger Free height mm(in) 299.9 (11.81)

I.D Color Pink -White

7 Passenger Free height mm(in) 303.9 (11.96)

I.D Color Pink -Yellow

7 PassengerSelf levelizer

Free height mm(in) 304.9 (12.00)I.D Color Blue - White

Wheels And Tires

Tire Size

235/65 R17235/60 R18

T 165/90 R17 (Temporary)Wheel size Aluminium

7.0J X 177.0J X 184T X 17 (Temporary)　

Tire Pressure

(kgf/cm², psi)

235/65 R17 230(2.3, 33) 230(2.3, 33)235/60 R18 230(2.3, 33) 230(2.3, 33)

T 165/90 R17(Temporary) 420(4.2, 60) 420(4.2, 60)

King pin angle 12.98° ± 0.5°

Tightening torque

Front Suspension

Front strut assembly mounting nut (to body) 44.1 ~ 58.8 4.5 ~ 6.0 32.5 ~ 43.4Front strut assembly mounting bolt (to knuckle) 152.0 ~ 171.6 15.5 ~ 17.5 112.1 ~ 126.6Front strut assembly self-locking nut 58.8 ~ 68.6 6 ~ 7 43.4 ~ 50.6Front lower arm ball joint mounting bolt (to knuckle) 98.1 ~ 117.7 10 ~ 12 72.3 ~ 86.8Front lower arm bushing(A) mounting bolt (to subframe) 137.3 ~ 156.9 14 ~ 16 101.3 ~ 115.7Front lower arm bushing(G) mounting bolt (to subframe) 137.3 ~ 156.9 14 ~ 16 101.3 ~ 115.7Front stabilizer link nut (to strut assembly) 98.1 ~ 117.7 10 ~ 12 72.3 ~ 86.8Front stabilizer bar bracket mounting bolt (to Subframe) 49.0 ~ 63.7 5.0 ~ 6.5 36.2 ~ 47.0Front stabilizer link self-locking nut 98.1 ~ 117.7 10 ~ 12 72.3 ~ 86.8Front subframe mounting bolt (to body) 137.3 ~ 156.9 14 ~ 16 101.3 ~ 115.7Front subframe bracket mounting bolt (to body) 68.6 ~ 88.3 7 ~ 9 50.6 ~ 65.1

Rear Suspension

Rear shock absorber mounting bolt (to body) 137.3 ~ 156.9 14 ~ 16 101.3 ~ 115.7Rear shock absorber nut (to rear carrier) 98.1 ~ 117.7 10 ~ 12 72.3 ~ 86.8Rear upper arm ball joint nut (to rear carrier) 78.5 ~ 88.3 8 ~ 9 57.9 ~ 65.1Rear upper arm mounting bolt (to cross member) 98.1 ~ 117.7 10 ~ 12 72.3 ~ 86.8Rear lower arm mounting bolt (to rear carrier) 137.3 ~ 156.9 14 ~ 16 101.3 ~ 115.7Rear lower arm mounting nut (to cross member) 137.3 ~ 156.9 14 ~ 16 101.3 ~ 115.7

Rear assist arm ball joint nut (to rear carrier) 98.1 ~ 117.7 10 ~ 12 72.3 ~ 86.8Rear assist arm mounting nut (to cross member) 137.3 ~ 156.9 14 ~ 16 101.3 ~ 115.7Trailing arm mounting bolt (to cross member) 137.3 ~ 156.9 14 ~ 16 101.3 ~ 115.7Trailing arm mounting bolt (to rear carrier) 137.3 ~ 156.9 14 ~ 16 101.3 ~ 115.7Rear stabilizer bar bracket mounting bolt (to cross member) 44.1 ~ 53.9 4.5 ~ 5.5 32.5 ~ 39.8Rear stabilizer link self-locking nut 58.8 ~ 78.5 6 ~ 8 43.4 ~ 57.9

Replace the self-locking nuts with new ones after removal

Steering angle (Max.) Inner 39.2°

Discharge 9.6 cc/revGasoline 3.3L Relief pressure 98 ~ 105kgf/cm²

Discharge 9.4cc/rev

Tightening Torque

Steering column mounting bolts and nut 13 ~ 18 1.3 ~ 1.8 9.4 ~ 13.0Steering column dust cover mounting nuts 4 ~ 6 0.4 ~ 0.6 2.9 ~ 4.3Bolt connecting steering column to universal joint 30 ~ 35 3.0 ~ 3.5 22 ~ 25Bolt connecting universal joint to steering gear 30 ~ 35 3.0 ~ 3.5 22 ~ 25

Front lower arm ball joint assembly bolts 100 ~ 120 10.0 ~ 12.0 72 ~ 87

Steering gear box to sub-frame bolts 90 ~ 110 9.0 ~ 11.0 65 ~ 72Power steering pump mounting bolts [DSL] 17 ~ 26 1.7 ~ 2.6 12 ~ 19Power steering pump mounting bolts [GSL] 35 ~ 50 3.0 ~ 5.0 25 ~ 36Pressure tube to oil pump eye bolt 55 ~ 65 5.5 ~ 6.5 40 ~ 47Pressure tube to valve body housing nut 12 ~ 18 1.2 ~ 1.8 9 ~ 13Return tube to valve body housing nut 12 ~ 18 1.2 ~ 1.8 9 ~ 13Front Stabilizer link to front strut assembly nut 100 ~ 120 10.0 ~ 12.0 72 ~ 87Front roll stopper bolt and nut 50 ~ 65 5.0 ~ 6.5 40 ~ 47Rear roll stopper bolt and nut 50 ~ 65 5.0 ~ 6.5 40 ~ 47Sub-frame to body bolts 140 ~ 160 14.0 ~ 16.0 101 ~ 116

Specification

Seat Belt Retractor Pretensioner (BPT) 1.4 ~ 6.2

Tightening Torques

Passenger Airbag (PAB) Bolt : 1.9 ~ 2.7 18.6 ~ 26.5 13.7 ~ 19.5

Nut : 0.9 ~ 1.4 8.8 ~ 13.7 6.5 ~ 10.1

Seat Belt Anchor Bolt (BPT) 4.0 ~ 5.5 39.2 ~ 53.9 28.9 ~ 39.8

Boosting ratio 9: 1

Front brake

Disc O.D 298 mm (11.73 in)

325 mm (12.80 in)Caliper piston Double

Rear brake

Disc O.D 302 mm (11.89 in)Caliper piston Single

Drum I.D 190 mm (7.48 in)

O.D : Outer Diameter

I.D : Inner Diameter

Specification (ABS)

HECU(Hydraulic and

Electronic Control Unit)

System 4 channel 4 sensor(Solenoid)

·ABS system:ABS ＆ EBDcontrol

Type Motor, valve relay intergrated typeOperating voltage 10 V ~ 16 V(DC)Operating temperature -40 ~ 120 °C(-40 ~ 248 °F)

·ABS W/L:ABS failure

·Brake W/L:Parking, brakeoil, EBD failure

Current consumption 80 mA

Acitve wheel speed

sensor

Supply voltage DC 4.5 ~ 2.0 VOperating temperature -40 ~ 150 °COutput current low 5.9 ~ 8.4 mA Typ.7 mAOutput current High 11.8 ~ 16.8 mA Typ.14 mA

HECU(Hydraulic and

Electronic Control Unit)

System 4 channel 4 sensor(Solenoid)

·Total control(ABS, EBD, TCS, ESP)

Type Motor, valve relay intergrated typeOperating voltage 10 V ~ 16 V(DC)Operating temperature -40 ~ 120 °C(-40 ~ 248 °F)Warning lamp Operating voltage 12 V ·ESP Operating Lamp

·ESP Warning LampCurrent consumption 80 mA

Active wheel speed

sensor

Operating temperature -40 ~ 150 °COutput current low 5.9 ~ 8.4 mAOutput current high 11.8 ~ 16.8 mA

sensor

Operating Voltage 8 V ~ 16 VCurrent Consumption Max 120 mAYaw Sensor Operating Range ±100 ° /s

G Sensor Operating Range ±1.8 G

Service Standard

Brake pedal stroke 122 mm (4.8 in)

Stop lamp clearance 1 ~ 2 mm (0.04 ~ 0.08 in)

Brake pedal free play 3 ~ 8 mm (0.12 ~ 0.31 in)

Front brake disc thickness 28 mm (1.10 in)

Front brake disc pad thickness 10.5 mm (0.41 in)

Rear brake disc thickness 11 mm (0.43 in)

Rear brake disc pad thickness 10 mm (0.39 in)

Brake tube flare nuts 12.7 ~ 16.7 1.3 ~ 1.7 9.4 ~ 12.3Front caliper guide rod bolts 21.6 ~ 31.4 2.2 ~ 3.2 15.9 ~ 23.1Rear caliper guide rod bolts 21.6 ~ 31.4 2.2 ~ 3.2 15.9 ~ 23.1Front caliper assembly to knuckle 78.5 ~ 98.1 8.0 ~ 10.0 57.9 ~ 72.3Rear caliper assembly to knuckle 63.7 ~ 73.5 6.5 ~ 7.5 47.0 ~ 54.2Brake hose to caliper 24.5 ~ 29.4 2.5 ~ 3.0 18.1 ~ 21.7Brake pedal member bracket bolts 16.7 ~ 25.5 1.7 ~ 2.6 12.3 ~ 18.8Brake pedal shaft nut 24.5 ~ 34.3 2.5 ~ 3.5 18.1 ~ 25.3Stop lamp switch lock nut 11.8 ~ 14.7 1.2 ~ 15 8.7 ~ 10.8Wheel speed sensor mounting bolt 6.9 ~ 10.8 0.7 ~ 1.1 5.0 ~ 8.0

Yaw rate ＆ G sensor mounting bolts 4.9 ~ 7.8 0.5 ~ 0.8 3.6 ~ 5.8

Brake pedal bushing and bolt Chassis grease As requiredParking brake shoe and backing plate contacting surface Heat resistance grease As requiredCaliper guide rod and boot Grease ML 701 0.8 ~ 1.3 g

Specifications

Front Door Construction Front hinged, full door construction

Regulator system Wire-drum typeLocking system Pin-fork systemRear Door Construction Front hinged, full door construction

Regulator system Wire-drum typeLocking system Pin-fork systemTrunk Lid Type Inner hinged, gas lifter type

Glass Thickness Front door glass 3.5mm

Rear door glass 3.5mmSeat Belts Front 3 point type with Emergency Locking Retractor (E.L.R)

Rear 3 point type with Emergency Locking Retractor (E.L.R)

Tightening Torque

Front and rear doors Door hinge to body 21.6~26.5 2.2~2.7 15.9~19.5

Door hinge to door 21.6~26.5 2.2~2.7 15.9~19.5Tail gate Tail gate hing to body 21.6~26.5 2.2~2.7 15.9~19.5