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N A N O E X P R E S SModification of alumina matrices through chemical etching and electroless deposition of nano-Au array for amperometric sensing Arunas Jagminas Æ Julijana Kuzmarskyte

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N A N O E X P R E S S

Modification of alumina matrices through chemical etching

and electroless deposition of nano-Au array for amperometric

sensing

Arunas Jagminas Æ Julijana Kuzmarskyte˙ Æ

Gintaras Valincˇius Æ Luciana Malferrari Æ

Albertas Malinauskas

Received: 29 December 2006 / Accepted: 26 January 2007 / Published online: 2 March 2007

to the authors 2007

Abstract Simple nanoporous alumina matrix

modifi-cation procedure, in which the electrically highly

insu-lating alumina barrier layer at the bottom of the pores is

replaced with the conductive layer of the gold beds, was

described This modification makes possible the direct

electron exchange between the underlying aluminum

support and the redox species encapsulated in the

alu-mina pores, thus, providing the generic platform for the

nanoporous alumina sensors (biosensors) with the

direct amperometric signal readout fabrication

Keywords EIS Modification morphology 

Nanoparticles Porous alumina

Introduction

Porous anodic oxide films of aluminum anodically

grown in the solutions of oxalic and/or sulfuric or

phosphoric acids have been used for decades as

pro-tection and hard coatings or adhesive layers In recent

years these films, so-called alumina, due to their honeycomb high-ordered and well-predetermined structure, showing tube shaped pore array with a center-to-center spacing from few tents to about

550 nm [1,2] and the pore diameter from about 10 to

250 nm [3], are widely used as a host material for fabrication nanostructured arrays of metals, [4 6] semiconductors, [7 9] conducting polymers, [10] and carbon tubes [11, 12] Notably, that high-ordered alumina matrices filled with nanowires or nanotubes of desired material are promising candidates for catalyst, [13] functional electrodes, [14] future sensors, [15,16] magnetic, [17] and optoelectronic [18, 19] devices Furthermore, high-ordered alumina membranes recently have been used for detection DNA sequences

at the nmol cm–2 level, [20] preparation of new bio-chemical reactor systems, [21] and the synthesis of nano-black lipid membranes [22] The use of anodized aluminum electrodes as support for amperometric sensors is, however, unexplored due to high resistance

of alumina a thin scalloped barrier-oxide layer sepa-rated the thick porous one from the metal [23] that is a key problem On the other hand, the development of such system within the porous alumina matrix may lead

to construction of novel redox biosensor configura-tions In present paper, we describe a simple nano-porous alumina matrix modification procedure, in which the electrically highly insulating barrier layer at the bottom of the pores is replaced with the gold beds This modification makes possible the direct electron exchange between the underlying aluminum support and the redox species encapsulated in the alumina pores, thus, providing the generic platform for the nanoporous alumina sensors (biosensors) with the direct amperometric signal readout

Electronic supplementary material Supplementary material is

available in the online version of this article at (doi: 10.1007/

s11671-007-9043-2 ) and is accessible for authorized users.

A Jagminas (&)  J Kuzmarskyte˙  A Malinauskas

Institute of Chemistry, Gosˇtauto 9, 01108 Vilnius, Lithuania

e-mail: jagmin@ktl.mii.lt

G Valincˇius

Institute of Biochemistry, Mokslininku˛ 12, 08412 Vilnius,

Lithuania

L Malferrari

Instituto Nacionale di Fisica Nucleare, viale Berti-Pichat 6/2,

40127 Bologna, Italia

DOI 10.1007/s11671-007-9043-y

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Experimental details

Several different aluminum sheets, which purity ranged

from 98.0 to 99.99% (Goodfellow, Cambridge Ltd.),

were tested as precursors for the porous anodic oxide

film fabrication The samples in the form of the

flag-shape plates (7 · 7 · 0.2) mm were annealed at 500 C

for 3 h, chemically cleaned, rinsed, and electropolished

before use, as usually Porous oxide films of from 3 to

10 lm thick were grown under the anodizing cell

voltage control in either an aqueous oxalic (0.3 M;

17 C; 40 V) or phosphoric (0.04 M; 16 C; 150 V) acid

solution To destroy the insulating barrier oxide layer

only at the bottom of pores, several electrochemical

and chemical etching steps were used The alumina

nanoporous layer modification included: (i) stepwise

decrease of anodizing voltage (Ua) at the end of the

film growth down to Ua,fin; (ii) chemical etching in a

solution of 0.5 M phosphoric acid at 30 C for time sw

and (iii) electroless deposition of zinc/nickel layer

in the immersion solution of zinc and nickel

fluorbo-rates (0.17 M Zn(BF4)2+ 0.87 M Ni(BF4)2+ 0.38 M

NH4BF4) at room temperature for time sim The

completeness of deletion the alumina barriers at the

bottom of pores was checked after each treatment step

using scanning electron microscopy (SEM) (a Philips

30 L microscope equipped with energy dispersed X-ray

spectrometer) and electrochemical impedance

spec-troscopy (EIS) The EIS measurements were carried

out using a Solartron system that includes model 1286

potentiostat and model 1250 frequency response

ana-lyzer (Farnborough, UK) The EIS experiments were

conducted in a frequency range of 1 Hz–100 kHz, with

equal spaced data points on a logarithmic scale and

with ten measurements per decade To avoid nonlinear

responses the amplitude of applied sinusoidal ac signal

was set to 10 mV The spectral data were analyzed/

fitted with ZView software (Scribner Associates, South

Pines, NC, USA)

Electrochemical measurements were carried out

using a three-electrode polystyrene cell (2 ml) with a

6-mm-i.d KalrezTM O-ring, which set up the exposed

to solution surface area of the working electrode

to 0.32 ± 0.02 cm2 A platinum coil (~4 cm2) and

Ag/AgCl/KClsat (Microelectrodes, Inc., Bedford, NH)

were used as the auxiliary and reference electrodes,

respectively EIS measurements were carried out at 0 V

bias versus the reference electrode at 20 ± 1C in

aerated 10 mM sodium phosphate buffer (pH 7.0)

solution containing 100 mM sodium sulphate

For backside observations of the film morphology

the alumina matrices were detached from substrate

by dissolution of aluminum as described by Li et al [1, 11]

Voltammetric behavior of alumina matrices was studded using a PI 50-1 potentiostat (Belarus) inter-faced through a home-made analogue to a digital converter with a PC and a PR-8 programmer (Belarus) All experiments were carried out at a temperature of

20 ± 0.2 C in a conventional three-electrode cell The working electrode was either a vertical Au disc of

1 cm2geometric area, made from a mat polycrystalline

Au sheet (99.99% purity), or alumina/nano-Au/Al of a same geometric area A Pt sheet 3 cm2in area was a counter-electrode and a saturated potassium silver-sil-ver chloride electrode (SCE) was used as a reference

In order to avoid the contamination of the working solution {5 mM K3[Fe{CN)6] + 5 mM K4[Fe(CN)6]} with Cl– ions, the SCE was connected to the electro-chemical cell through a 1 M KCl with agar-agar jelly bridge Prior to each experiment, the working solution was deaerated with argon

All solutions were prepared using highest purity acids, chemically pure salts and Milli-Q water

Reproducibility of the measurements was checked

by 3 repeated experiments

Results and discussion

We found that the quality of perforation of alumina matrices at the bottom of the pores and the ability to form there well-adhered Zn/Ni layer depend strongly

on the aluminum purity as well as on the parameters of post-treatment processes, e.g Ua,fin, sw, and sim No uniform deposition of Zn/Ni layer at the bottom of pores was observed in the case of high purity aluminum electrodes (>99.9%) Instead, good quality immersion

Zn layers were obtained using 99.685% purity alumi-num (Si 0.156; Fe 0.089; Zn 0.03; Mg 0.021; Cu 0.016;

Mn, Ti, Cr and Pb 0.003 wt.%) This is consistent with the experimental facts indicating preferable formation

of Zn/Ni immersion layer on the surfaces plate of aluminum alloys [24]

Figure 1show the cross-sectional and backside SEM images of the oxalic acid alumina matrices grown onto 99.685% purity aluminum at Ua= 40 V for 1.5 h after the perforation of alumina barriers by decreasing

Uadown to Ua,fin= 5.0 V and subsequent etchings in the phosphoric acid and immersion solutions for 22 and

7 min, respectively Notably, all these procedures lead

to the formation of alumina matrix with diameter pores

of ~ 45 nm and the interpore distance of ~ 108 nm without detachment the porous matrix from the

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substrate The optimal perforation conditions of the

phosphoric acid films included the gradual decrease of

the anodizing end-voltage from 150 V to Ua,fin25–27 V

and the subsequent chemical etching steps for sw= 55–

65 min and sim = 5–7 min resulting in the fabrication

of alumina with average diameter of pores close to

200 nm and the center-to-center spacing of ~ 410 nm

(Fig.2) Notably, all these post-anodizing procedures

lead not only to the perforation of the alumina

nano-channels but also to the deposition of a thin Zn0/Ni0

immersion layer at the aluminum/solution interface at

the bottom of pores Furthermore, seeking to cover the

bottoms of opened pores with well-adherent layer of

precious metal, gold electroless deposition process was

chosen in a 10 mM HAuCl4+ 50 mM MgSO4solution

by experimental way The stored of alumina/Zn/Al

electrodes in this solution leads to the formation of

gold beds by the chemical exchange reaction between

the Au3+ ions and the metallic Zn layer deposited at the places of opened pores:

3Zn0 + 2Auþ3 ! 3Zn2þ + 2Au0 ð1Þ

As a result of this treatment, gray color of the alu-mina matrix acquired during zinc deposition turns into olive signaling of the formation of the nano-Au species This was verified there by recording UV-Vis spectra of the alumina matrices detached from the substrate The spectra in Fig 3B show the emerging of absorbance maximum at 535–550 nm wavelength range, charac-teristic for gold colloids The red-shift of the surface plasmon resonance peak seen as the immersion time increases confirms the growth of nano-Au particles [25]

at the bottom part of the pores In addition, the deposition of gold particles at the bottom of the alu-mina pores has been also visualized by SEM images of the matrix cross-sections (Fig 3A) and EDX analysis data (Fig.3C)

To characterize the electrical properties of alumina matrices, the EIS spectra were taken at each step of alumina formation and modification Figure4 depicts typical Bode plots of the electrode admittance of the aluminum electrode at different stages of the oxide matrix formation and re-construction A systematic variation of the EIS spectra in Fig.4 includes the increase of electrode admittance in the low frequency range and the shift of admittance curves towards lower frequencies The shift of the admittance plots indicates the capacitance increase upon the successive steps of alumina matrix post-treatment, which, as we believe, considerably decreases or even fully removes the insulating barrier The capacitance increase is clearly seen in the complex capacitance curves as well as in the fitting to model [26, 27] parameters, which are pre-sented in the Supporting Information section The most important result that follows from Fig.4 is a noticeable increase of the admittance in the low fre-quency edge of the spectra Particularly, the formation

of the immersion zinc layer at the bottom of the pores yields approximately 3 fold increase, while the gold beds formed in following stage increases the admit-tance by approximately 25–30 times compared to the initial admittance values of the chemically unmodified alumina Moreover, the EIS spectra of pure alumina (Fig 4, curve 1) were not significantly altered by the addition of the redox species to the electrolyte, while the gold-modified alumina matrices exhibited clear sensitivity to the potassium ferrocyanide (curve 4) The redox species especially influenced the low frequency part of the EIS spectra, in which the weight of the Faradaic processes contribution to the EIS signal

Fig 1 The back-side (A) and the cross-sectional (B) SEM

images of alumina matrices grown in a solution of 0.3 M

(COOH)2 at 40 V and 17 C for 1.5 h onto the surface of

99.685 % purity Al followed by decrease of anodizing voltage

down to U a,fin = 5.0 V and subsequent etching in 0.5 M H 3 PO 4

at 30 C for s w = 22 min

Fig 2 The cross-sectional SEM image of alumina matrix grown

in a solution of 0.04 M H 3 PO 4 at 150 V and 16 C for 2 h;

Ua,fin= 27.0 V; sw= 60 min

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becomes significant In our case, the electrode

admit-tance at 1 Hz increased from ~50 to 150 lS (electrode

surface–0.32 cm2) upon injection of potassium

ferro-cyanide at concentration of 10 mM (compare curves 3

and 4) All this suggests that the alumina modification

procedures used in this work yield nanoporous

elec-trodes, on which the direct electron exchange between

the dissolved redox species and the underlying metal

becomes possible

To probe the direct electron transfer rate we

com-pared the cyclic voltammetry response of the metal

gold and gold-modified alumina electrodes using ferri/

ferro cyanide redox system under the same

experi-mental conditions Figures5A and B illustrate typical

cyclic voltammograms (CVs) obtained in a solution of

10 mM K3[Fe(CN)6]/K4[Fe(CN)6] (1:1) using poly-crystalline Au plate (99,9% purity) and gold-modified alumina electrodes As seen, the shapes of CVs are comparable both qualitatively and quantitatively In particular, potential difference between cathodic and anodic peaks DEp, equals ~200 mV at potential scan rate of 50 mV/s Similar current-potential behavior of the bulk and nanostructured gold electrodes imply that the rate of electron transfer reactions taking place at both electrodes are similar This is an important result because it suggests that the modification route of the nanoporous alumina surfaces presented in this work makes available full removal of the alumina barrier layer from the bottom of the pores

Conclusions Complete deletion of the alumina barrier layer only

at the bottom of the pores can be attained through step-wise decrease of anodizing voltage, several steps of chemical etching and electroless deposition of nano-Au species at the bottom of alumina pores at the aluminum/solution interface By this way, the low resistant nano-Au/alumina/Al electrode for amperometric sensing was fabricated

Fig 3 (A) Cross-sectional SEM image of alumina matrix grown

as in Fig 1 after the additional treatment in the Zn/Ni immersion

solution (pH 6.0) at RT for 5 min and electroless gold plating at

RT for 5 min (B) UV-vis spectra of alumina matrices fabricated

as in (A) on the gold plating time: (1) 0; (2) 2; (3) 5; (4) 15 min.

(C) EDX spectra of alumina matrix grown and re-constructed as

in part B (curve 3)

-6 -5 -4 -3 -2 -1

0.1 10 1000 100000

Frequency, Hz

1 2

3 4

Fig 4 Bode plots of admittance of Al/alumina electrodes within 1–100,000 Hz frequency range corresponding to different stages

of the barrier layer deletion: (1) after anodization of Al specimen

in 0.04 M H 3 PO 4 (U a 150 V; 3.0 h; 16 C followed by step-like voltage decrease to U a,fin 27.0 V and chemical pore widening for

s w 60 min); (2) after formation of Zn0layer at the bottom of the pores by immersion in a solution of Zn/Ni fluorborates for 7 min; (3) after replacement of zinc by gold via chemical exchange reaction; (4) the same as (3), however, the pore-filling solution contains additionally the redox species [10 mM K 4 Fe(CN) 6 ] (vide infra) Electrode surface area exposed to the solution is 0.32 cm 2 Temperature 20 C

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Notably, the fractal structure of re-constructed

alu-mina matrices results in the specific EIS response that

can be modeled by two parallel CPEs one of which

exhibits a  1 and an another a  0.5

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-4

-2

0

2

4

0,05 V/s 0,02 V/s 0,01 V/s

A

B

E, V

E, V

-4

-2

0

2

4

0,05 V/s 0,1 V/s 0,02 V/s 0,01 V/s

Fig 5 Cyclic voltammograms of the gold plate (A) and

nano-Au/alumina/Al (B) electrodes fabricated as in Fig 1 in a

deaerated and unstirred 10 mM K 3 [Fe(CN) 6 ]/K 4 [Fe(CN) 6 ] (1:1)

buffered solution (acetate buffer; pH = 6.0) on the potential scan

rate The apparent surface area of electrodes 0.5 cm2

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