MINISTRY OF FINANCE UNIVERSITY OF FINANCE AND MARKETING FACULTY OF BUSINESS ADMINISTRATION REPORT OF QUALITY MANAGEMENT SIX SIGMA IN ORGANIZATION INSTRUCTOR: Ph.D TO ANH THO CLASS: CL
Trang 1MINISTRY OF FINANCE UNIVERSITY OF FINANCE AND MARKETING
FACULTY OF BUSINESS ADMINISTRATION
REPORT OF QUALITY MANAGEMENT
SIX SIGMA IN ORGANIZATION
INSTRUCTOR: Ph.D TO ANH THO
CLASS: CLC 18DQT03 – PERFORMER: GROUP 5
HO CHI MINH CITY, DECEMBER 12 2020 th
Trang 2FACULTY OF BUSINESS ADMINISTRATION
REPORT OF QUALITY MANAGEMENT
SIX SIGMA IN ORGANIZATION
INSTRUCTOR: Ph.D TO ANH THO
CLASS: CLC 18DQT03 – PERFORMER: GROUP 5
HO CHI MINH CITY, DECEMBER 12 2020 th
Trang 3REPORT.OF.QUALITY.MANAGEMENT.SIX.SIGMA.IN.ORGANIZATIONREPORT.OF.QUALITY.MANAGEMENT.SIX.SIGMA.IN.ORGANIZATIONREPORT.OF.QUALITY.MANAGEMENT.SIX.SIGMA.IN.ORGANIZATIONREPORT.OF.QUALITY.MANAGEMENT.SIX.SIGMA.IN.ORGANIZATIONREPORT.OF.QUALITY.MANAGEMENT.SIX.SIGMA.IN.ORGANIZATIONREPORT.OF.QUALITY.MANAGEMENT.SIX.SIGMA.IN.ORGANIZATIONREPORT.OF.QUALITY.MANAGEMENT.SIX.SIGMA.IN.ORGANIZATIONREPORT.OF.QUALITY.MANAGEMENT.SIX.SIGMA.IN.ORGANIZATIONREPORT.OF.QUALITY.MANAGEMENT.SIX.SIGMA.IN.ORGANIZATIONREPORT.OF.QUALITY.MANAGEMENT.SIX.SIGMA.IN.ORGANIZATIONREPORT.OF.QUALITY.MANAGEMENT.SIX.SIGMA.IN.ORGANIZATIONREPORT.OF.QUALITY.MANAGEMENT.SIX.SIGMA.IN.ORGANIZATIONREPORT.OF.QUALITY.MANAGEMENT.SIX.SIGMA.IN.ORGANIZATIONREPORT.OF.QUALITY.MANAGEMENT.SIX.SIGMA.IN.ORGANIZATIONREPORT.OF.QUALITY.MANAGEMENT.SIX.SIGMA.IN.ORGANIZATIONREPORT.OF.QUALITY.MANAGEMENT.SIX.SIGMA.IN.ORGANIZATION
Trang 4MEMBERS OF GROUP
Number
Thiệu Quang Hi u ế 1821004834 0977352363 thieuhieu21082000@gmail.com
Bùi Hoàng Long 1821004952 0938923290 buihoanglongufm2017@gmail.com
Bùi Lâm Chí Quân 1821005113 0938035397 b lchiquan3103@gmail.com
Nguyễn Th Thúy Vy ị 1821005328 0348142076 Candykg2000@gmail.com
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Trang 6TABLE OF CONTENTS
1 What is Six Sigma? 1
2 Six Sigma Background 1
3 Methodology of Six Sigma 2
3.1 DMAIC 2
3.2 DMADV 3
4 Case Study of Amazon.com 6
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Trang 81 WHAT IS SIX SIGMA
Six Sigma is a set of statistical data-based process improvement methods designed
to improve and eliminate the causes of product failures
The meaning of Six Sigma is to measure how far the business goes from accuracy and find out the errors that arise during the operation
→ After measuring a process’s current performance, the goal is to continuously improve Sigma levels and strive towards Six Sigma
• Benefits from using 6 Sigma
− Reduce waste in supply chain
2 SIX SIGMA BACKGROUND
The origin of 6 Sigma started from a concept of metrology by the German mathematician Carl Friedrich Gauss (1777 - 1855) when he introduced the normal distribution model
In 1986, 6 Sigma was launched and implemented at Motorola Corporation
After 10 years of application, in 1997, the results 6 Sigma achieved:
− Consumption of products increases 5 times with profits of approximately 20% per year
− Cumulative savings resulting from the 6 Sigma efforts are stable at 14 billion Dollars
− Motorola's share price increases by 21.3% annually
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Trang 103 METHODOLOGY OF SIX SIGMA
+ Conduct research on comparative milestones
+ Organize the project team together with the leader
− Measure:
+ Making process maps (process map)
+ List of measurement systems
+ Analyze the measurement system capability and set up a benchmark for the process capacity comparison
+ Identify the area where errors in the measurement system could occur + Conduct measurement and data collection of inputs, processes and outputs
DEFINE
MEASURE
ANALYZE IMPROVE
CONTROL
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Trang 12+ Determine ways to eliminate the source of the oscillation
+ Verification of the main input factors
+ Explore relationships between variables
+ Set up the tolerances for the process, also known as the upper and lower limits of the specifications or customer requirements for a process
− Control:
+ Completing the measuring system
+ Verify long-term capacity of the process
+ Deploy process control by control plan
3.2 DMADV
DEFINE
MEASURE
ANALYZE DESIGN
VERIFY
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Trang 14− Define:
+ Identify customer requirements
+ Develop definitions of disability as accurately as possible
+ Conduct research on comparative milestones
+ Organize the project team together with the leader
− Measure:
+ Making process maps (process map)
+ List of measurement systems
+ Analyze the measurement system capability and set up a benchmark for the process capacity comparison
+ Identify the area where errors in the measurement system could occur + Conduct measurement and data collection of inputs, processes and outputs
− Verify:
+ Receive feedback from customers and users
+ Carry out the necessary adjustments to continuously improve products and better meet customers needs
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Trang 16• COMPARISION BETWEEN DMAIC AND DMADV
Both methods are used in the Six Sigma project management process and are similar in many respects Both are designed to make business processes more efficient
However, the models are not interchangeable and they are used for different business processes, and there are some important differences: The first three letters of these 2 acronyms are the same The biggest difference is the way in which the last two steps of both models come into play
Identifies customer needs as it relates
to the service or product
Evaluates a process's current
Help with auditing to improve business processes and to reduce or even eliminate defects
About developing a tailor-made business model that meets customer requirements
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Trang 184 CASE STUDY OF AMAZON.COM
Ever since beginning life as an online bookstore, Amazon.com has drastically expanded its product range They have even implemented innovative practices like same-day delivery, set to reach new heights for efficiency with automated drone delivery But have you ever wondered how Amazon became one of the largest online retailers in the world?
The answer is Six Sigma Six sigma methodology is in the culture of company Six Sigma is part of the operational excellence program that began in 1999 when Jeff Wilke joined Amazon as VP of operations He came from Allied signal and his background in 6 Sigma made him the perfect choice to drive efficiencies in operations
“Operational excellence: To us, operational excellence implies two things: delivery continuous improvement in customer experience and driving productivity, margin,
REDUCING VARIATON BY
USING
6 SIGMA’S METHOD
ROOT CAUSE ANALYSIS
DMAIC ALSO REDUCE WASTE BY
Cutting spending
Eliminating none-value- adding process
Cultivating
a kaizen -based company culture
DMAIC
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Trang 20efficiency, and asset velocity across all over businesses.” 1999 Annual Report of Amazon.com
How Amazon have Incorporated Six Sigma into their Work?
The concept of six sigma was developed as a way to cut costs in business manufacturing processes However, its use is not exclusive to the sphere of goods manufacturing, as the online retailer and distribution company Amazon.com, one of the world’s largest online retailers has also implemented the 6 Sigma way of business into its strategy
− Operational Excellence - Six sigma has always been firmly rooted in
Amazon’s company culture With around 2000 items ordered every sixty seconds, Amazon can’t afford to let standards slip As far back as
1999, the company began a program of Operational Excellence aimed at improving company processes
Amazon defines Operational Excellence in two ways: Firstly, to deliver continuous improvement for customer experience Secondly, to drive productivity, margin, efficiency, and asset velocity across the entire corporation
− Hiring “ BEST & BRIGHTEST - To achieve their goal, Amazon set ” about hiring the best and brightest – A COMMON SIX SIGMA TACTIC They took things one step further by training their employees
as Six Sigma Black Belts
− Six Sigma methods - By using six sigma methods, Amazon was able to
reduce variation by actively seeking it out using DMAIC, Root Cause Analysis, and similar tools They reduced waste by cutting spending, eliminating non -value- adding process stages, and cultivating a Kaizen - based company culture
− Outcome - The outcome of six sigma was a completely different
company with greater inventory management, increased efficiency, and stronger value stream control