Tài liệu hướng dẫn sửa chữa Hệ thống chiếu sáng trên xe Hilux 2015 2018 manual lighting he thong chieu sang . Cung cấp các thông tin cần thiết cho Kỹ thuật viên tiến hành chẩn đoán, sửa chữa nhanh chóng, chính xác
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LIGHTING (INT) RELAY ON-VEHICLE INSPECTION
CAUTION / NOTICE / HINT
Remove the lower instrument panel sub-assembly
Click hereVehicle Interior>INTERIOR PANELS / TRIM>LOWER INSTRUMENT PANEL>REMOVAL
Measure the resistance according to the
value(s) in the table below
Standard Resistance:
i.
Tester Connection Condition Condition Specified
3 - 5
Battery voltagenot applied toterminals 1 and2
10 kΩ orhigher
Battery voltageapplied toterminals 1 and2
Below 1 Ω
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If the result is not as specified, replace the light cut relay
Install the light cut relay
d.
Install the lower instrument panel sub-assembly
Click hereVehicle Interior>INTERIOR PANELS /
TRIM>LOWER INSTRUMENT PANEL>INSTALLATION
e.
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LIGHTING (INT) FRONT DOOR COURTESY SWITCH(for Double Cab) COMPONENTS
ILLUSTRATION
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LIGHTING (INT) FRONT DOOR COURTESY SWITCH(for Double Cab) INSPECTION
CAUTION / NOTICE / HINT
1.INSPECT FRONT DOOR COURTESY LIGHT SWITCH ASSEMBLY 84233
Measure the resistance according to the value(s) in
the table below
Terminal 1
-Switch body
Pushed 5 MΩ or higherNot pushed Below 20 Ω
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LIGHTING (INT) FRONT DOOR COURTESY SWITCH(for Double Cab) INSTALLATION
CAUTION / NOTICE / HINT
1.INSTALL FRONT DOOR COURTESY LIGHT SWITCH ASSEMBLY 84233
Connect the connector
a.
Using a T30 "TORX" socket wrench, install the front
door courtesy light switch assembly with the screw
Torque:
7.0 N*m (71 kgf*cm, 62 in.*lbf)
b.
Trang 614/3/17, 10)08 am
LIGHTING (INT) FRONT DOOR COURTESY SWITCH(for Double Cab) REMOVAL
CAUTION / NOTICE / HINT
1.REMOVE FRONT DOOR COURTESY LIGHT SWITCH ASSEMBLY 84233
Using a T30 "TORX" socket wrench, remove the
screw
a.
Disconnect the connector and remove the front
door courtesy light switch assembly
b.
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LIGHTING (INT) IGNITION KEY CYLINDER LIGHT INSPECTION
CAUTION / NOTICE / HINT
1.INSPECT TRANSPONDER KEY COIL (IGNITION KEY CYLINDER LIGHT) 89782
Apply battery voltage to the connector and check
the light illumination condition
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LIGHTING (INT) IGNITION KEY CYLINDER LIGHT INSTALLATION
CAUTION / NOTICE / HINT
HINT:
PROCEDURE
Click hereSteering>STEERING COLUMN>STEERING COLUMN ASSEMBLY>INSTALLATION
Click hereSteering>STEERING COLUMN>STEERING COLUMN ASSEMBLY>INSTALLATION
Use the same procedure for RHD and LHD vehicles
·
The procedure listed below is for LHD vehicles
·
1.INSTALL TRANSPONDER KEY COIL (IGNITION KEY CYLINDER LIGHT) 89782
Install in this Direction
Attach the claw to install the transponder key coil
(ignition key cylinder light)
a.
Connect the connector
b.
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LIGHTING (INT) IGNITION KEY CYLINDER LIGHT REMOVAL
CAUTION / NOTICE / HINT
HINT:
PROCEDURE
Click hereSteering>STEERING COLUMN>STEERING COLUMN ASSEMBLY>REMOVAL
Click hereSteering>STEERING COLUMN>STEERING COLUMN ASSEMBLY>REMOVAL
Use the same procedure for RHD and LHD vehicles
·
The procedure listed below is for LHD vehicles
·
3.REMOVE TRANSPONDER KEY COIL (IGNITION KEY CYLINDER LIGHT) 89782
Remove in this Direction
Disconnect the connector
a.
Detach the claw and remove the transponder key
coil (ignition key cylinder light)
b.
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LIGHTING (INT) IGNITION KEY CYLINDER LIGHT COMPONENTS
ILLUSTRATION
*1 LOWER STEERING COLUMN COVER *2 TRANSPONDER KEY COIL (IGNITION KEYCYLINDER LIGHT)
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LIGHTING (INT) LIGHTING SYSTEM PRECAUTION
IGNITION SWITCH EXPRESSIONS
The type of ignition switch used on this model differs depending on the specifications of the vehicle The
expressions listed in the table below are used in this section
a.
Expression Ignition Switch (Position) Engine Switch (Condition)
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LIGHTING (INT) LIGHTING SYSTEM PROBLEM SYMPTOMS TABLE
NOTICE:
HINT:
As the door control battery is installed between the vehicle battery and body ECU, first perform the
inspections to confirm that there are no malfunctions in the power source circuit for the body ECU before
performing this troubleshooting procedure.*1
Click hereVehicle Interior>DOOR LOCK>POWER DOOR LOCK CONTROL SYSTEM>PRECAUTION
·
If the body ECU has been replaced, it is necessary to initialize the body ECU.*2
Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>INITIALIZATION
·
When replacing the certification ECU (smart key ECU assembly), refer to the Service Bulletin
·
*1: w/ Door Control Battery
*2: w/ Automatic Light Control System
Use the table below to help determine the cause of problem symptoms If multiple suspected areas are listed,the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of thetable Check each symptom by checking the suspected areas in the order they are listed Replace parts asnecessary
·
Inspect the fuses, relays and bulbs related to this system before inspecting the suspected areas below
·
Illuminated Entry System (w/ Illuminated Entry System)
Illuminated entry system does not operate
Rear door lock assembly*3,*5Upper access panel lock assembly*4Lower access panel lock assembly*4
-Combination meter assemblyInstrument panel junction block assembly (forLHD)
Instrument panel junction block assembly (forRHD)
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Interior light does not illuminate (w/
Immobiliser System)
Body ECU (for LHD)Body ECU (for RHD)Instrument panel junction block assembly (forLHD)
Instrument panel junction block assembly (forRHD)
-*1: w/ Entry and Start System
*2: for Single Cab
*3: for Double Cab
*4: for Smart Cab
*5: w/ Immobiliser System
*6: w/ Immobiliser System (w/o Entry and Start System)
Battery Saving Control (w/ Illuminated Entry System)
Battery saving function does not operate
Light cut relay (DOME CUT)Body ECU (for LHD)*1Body ECU (for RHD)*1Instrument panel junction block assembly (forLHD)*1
Instrument panel junction block assembly (forRHD)*1
Combination meter assembly*2
-*1: w/ Immobiliser System
*2: w/o Immobiliser System
Map Light
Map light does not illuminate Map light assembly
-No 1 Room Light (w/ -No.1 Room Light Assembly)
No 1 room light does not illuminate No 1 room light assembly
-Instrument Panel Illumination
No instrument panel illumination comes on Lighting System (EXT)
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LIGHTING (INT) LIGHTING SYSTEM SYSTEM DESCRIPTION
ILLUMINATED ENTRY SYSTEM (w/ Illuminated Entry System)
*1: w/ No 1 Room Light Assembly
When the ignition switch is turnedfrom ACC or ON to off, the itemslisted to the right turn on
Map light assembly
·Engine switch*3
·Ignition key cylinderlight*4
·Ignition key cylinderlight*4
·Ignition key cylinderlight*4
·Ignition key cylinderlight*4
·Ignition key cylinderlight*4
·
No 1 room lightassembly*1
·
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*1: w/ Entry and Start System
*2: w/ Immobiliser System (w/o Entry and Start System)
*3: w/ No 1 Room Light Assembly
regardless of the map light switch
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LIGHTING (INT) LIGHTING SYSTEM SYSTEM DIAGRAM
w/ Immobiliser System
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w/o Immobiliser System
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LIGHTING (INT) LIGHTING SYSTEM TERMINALS OF ECU
CHECK INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY AND BODY ECU (w/ Immobiliser System)
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*1 Instrument Panel Junction Block Assembly (forRHD) -
Trang 30(Symbol) Wiring Color Description Terminal Condition Condition Specified
A-6 (BECU) - Body
ground - Battery power supply Always 11 to 14 VA-7 (IG) - Body
ground - IG power supply Ignition switch ON 11 to 14 VA-1 (GND) - Body
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2Q-9 (ILE) - Body
ground B - Body ground Illumination signal
assembly*3 andtransponder keycoil*1 come onMap light and No 1room light*3 switch inDOOR position andmap light assembly,
No 1 room lightassembly*3 andtransponder keycoil*1 go off
11 to 14 V
2L-4 (DCTY) - Body
ground R - Body ground
Driver side doorcourtesy light switchsignal
Driver side door open Below 1 VDriver side door
closed Pulse generation
G27-14 (PCTY) - Body
ground LG - Body ground
Front passenger sidedoor courtesy lightswitch signal
Front passenger sidedoor open Below 1 VFront passenger side
door closed Pulse generation
G2715 (LSWD)
-Body ground R - Body ground
Driver side doorunlock detectionswitch signal
Driver side doorlocked Pulse generationDriver side door
unlocked Below 1 V
G27-8 (KSW) - Body
ground*1 G - Body ground Unlock warning switchassembly signal
No key in ignition keycylinder Pulse generationKey in ignition key
cylinder Below 1 V
G27-9 (PRG) - Body
ground*2 V - Body ground
Signal output tocertification ECU(smart key ECUassembly)
Ignition switch off, alldoors closed, 10seconds elapsed afterall doors locked andelectrical keytransmitter sub-assembly unlockswitch not pressed
11 to 14 V
Ignition switch off, alldoors closed, 10seconds elapsed afterall doors locked andelectrical keytransmitter sub-assembly unlockswitch pressed
Pulse generation
2Q-2 (ACTY) - Body
ground Y - Body ground Door courtesy switchsignal
Any door open exceptdriver door Below 1 VAll doors closed
except driver door Pulse generation
2P-13 (DOMR) - Body
ground L - Body ground
Battery saving control(interior light auto cutfunction) signal
Battery saving control(interior light auto cutfunction) operating 11 to 14 VBattery saving control
(interior light auto cutfunction) notoperating
Below 1.7 V
G27-16 (RDA) - Body
ground*2 W - Body ground
Signal input fromcertification ECU(smart key ECUassembly)
Ignition switch off, alldoors closed, 10seconds elapsed afterall doors locked andelectrical keytransmitter sub-assembly unlockswitch not pressed
11 to 14 V
Ignition switch off, alldoors closed, 10seconds elapsed afterall doors locked andelectrical keytransmitter sub-assembly unlock
Pulse generation
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CHECK CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) (w/ Entry and Start System)
*1: w/o Entry and Start System
*2: w/ Entry and Start System
*3: w/ No.1 Room Light Assembly
switch pressed
G27-2 (LSWP) - Body
ground Y - Body ground
Door unlock detectionswitch input (exceptdriver side door)
Except front door RHunlocked Below 1 VExcept front door RH
locked Pulse generation
Disconnect the G69 certification ECU (smart key ECU assembly) connector
ground BR - Body ground Ground Always Below 1 Ω
Reconnect the G69 certification ECU (smart key ECU assembly) connector
Engine switchillumination on 9 to 14 VEngine switch
illumination off Below 2 VEngine switch off, all
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CHECK COMBINATION METER ASSEMBLY
G7013 (RDA3)
-G69-10 (E) W - BR Signal output to bodyECU
all doors locked andelectrical keytransmitter sub-assembly unlockswitch not pressed
11 to 14 V
Engine switch off, alldoors closed, 10seconds elapsed afterall doors locked andelectrical keytransmitter sub-assembly unlockswitch pressed
Pulse generation
G70-36 (PRG3) -
G69-10 (E) V - BR Signal input frombody ECU
Engine switch off, alldoors closed, 10seconds elapsed afterall doors locked andelectrical keytransmitter sub-assembly unlockswitch not pressed
11 to 14 V
Engine switch off, alldoors closed, 10seconds elapsed afterall doors locked andelectrical keytransmitter sub-assembly unlockswitch pressed
Pulse generation
G6921 (ACCD)
-G69-10 (E) B - BR ACC signal
Engine switch off →Engine switch on(ACC)
1 V or less → 8.5 V
or higherG69-20 (IG1D) - G69-
Engine switch on(ACC) → Engineswitch on (IG)
1 V or less → 9 V orhigher
Measure the voltage, resistance and pulses according to the value(s) in the table below
ground*1 L - Body ground Illumination signal
Map light and No 1room light*2 switch inDOOR position andmap light assemblyand No 1 room lightassembly*2 come on
Below 1 V
Map light and No 1room light*2 switch inDOOR position and
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*1: w/o Immobiliser System
*2: except Single Cab
map light assemblyand No 1 room lightassembly*2 go off
11 to 14 V
G1010 (DM+1)
-Body ground*1 B - Body ground
Battery saving control(interior light auto cutfunction) signal
Battery saving control(interior light auto cutfunction) operating 11 to 14 VBattery saving control
(interior light auto cutfunction) notoperating
Below 1.7 V
G1012 (DOOR)
-Body ground Y - Body ground Door courtesy switchsignal
Any door open exceptdriver door Below 1 VAll doors closed
except driver door Pulse generationG10-15 (DCTY) -
Body ground B - Body ground
Driver side doorcourtesy light switchsignal
Driver side door open Below 1 VDriver side door
closed 11 to 14 V
G10-16 (PCTY) - Body
ground G - Body ground
Front passenger sidedoor courtesy lightswitch signal
Front passenger sidedoor open Below 1 VFront passenger side
door closed 11 to 14 VG10-17 (RLCY) - Body
ground*2 V - Body ground Rear door LH courtesylight switch signal
Rear door LH open Below 1 VRear door RH closed 11 to 14 VG10-18 (RRCY) -
Body ground*2 L - Body ground
Rear door RHcourtesy light switchsignal
Rear door LH open Below 1 VRear door RH closed 11 to 14 V
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LIGHTING (INT) LIGHTING SYSTEM TERMINALS OF ECU
CHECK INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY AND BODY ECU (w/ Immobiliser System)
*1 Instrument Panel Junction Block Assembly (forLHD) -
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(Symbol) Wiring Color Description Terminal Condition Condition Specified
A-6 (BECU) - Body
ground - Battery power supply Always 11 to 14 VA-7 (IG) - Body
ground - IG power supply Ignition switch ON 11 to 14 VA-1 (GND) - Body
Install the body ECU to the instrument panel junction block assembly
(Symbol) Wiring Color Description Terminal Condition Condition Specified
Map light and No 1room light*3 switch inDOOR position andmap light assembly,
No 1 room light Below 1 V
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2Q-9 (ILE) - Body
ground B - Body ground Illumination signal
assembly*3 andtransponder keycoil*1 come onMap light and No 1room light*3 switch inDOOR position andmap light assembly,
No 1 room lightassembly*3 andtransponder keycoil*1 go off
11 to 14 V
2L-4 (DCTY) - Body
ground R - Body ground
Driver side doorcourtesy light switchsignal
Driver side door open Below 1 VDriver side door
closed Pulse generation
G27-14 (PCTY) - Body
ground LG - Body ground
Front passenger sidedoor courtesy lightswitch signal
Front passenger sidedoor open Below 1 VFront passenger side
door closed Pulse generation
G2715 (LSWD)
-Body ground R - Body ground
Driver side doorunlock detectionswitch signal
Driver side doorlocked Pulse generationDriver side door
unlocked Below 1 V
G27-8 (KSW) - Body
ground*1 G - Body ground Unlock warning switchassembly signal
No key in ignition keycylinder Pulse generationKey in ignition key
cylinder Below 1 V
G27-9 (PRG) - Body
ground*2 V - Body ground
Signal output tocertification ECU(smart key ECUassembly)
Ignition switch off, alldoors closed, 10seconds elapsed afterall doors locked andelectrical keytransmitter sub-assembly unlockswitch not pressed
11 to 14 V
Ignition switch off, alldoors closed, 10seconds elapsed afterall doors locked andelectrical keytransmitter sub-assembly unlockswitch pressed
Pulse generation
2Q-2 (ACTY) - Body
ground Y - Body ground Door courtesy switchsignal
Any door open exceptdriver door Below 1 VAll doors closed
except driver door Pulse generation
2P-13 (DOMR) - Body
ground L - Body ground
Battery saving control(interior light auto cutfunction) signal
Battery saving control(interior light auto cutfunction) operating 11 to 14 VBattery saving control
(interior light auto cutfunction) notoperating
Below 1.7 V
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CHECK CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) (w/ Entry and Start System)
*1: w/o Entry and Start System
*2: w/ Entry and Start System
*3: w/ No.1 Room Light Assembly
switch pressed
G27-2 (LSWP) - Body
ground Y - Body ground
Door unlock detectionswitch input (exceptdriver side door)
Except front door RHunlocked Below 1 VExcept front door RH
locked Pulse generation
Disconnect the G69 certification ECU (smart key ECU assembly) connector
ground BR - Body ground Ground Always Below 1 Ω
Reconnect the G69 certification ECU (smart key ECU assembly) connector
Engine switchillumination on 9 to 14 VEngine switch
illumination off Below 2 V
9 (LSWP) -
G69-10 (E) L - BR
Door unlock detectionswitch input (exceptfront door RH)
Engine switch off, alldoors closed, all doorsunlocked andelectrical keytransmitter sub-assembly lock switchnot pressed
Below 1 V
Engine switch off, alldoors closed, all doorsunlocked andelectrical keytransmitter sub-assembly lock switchpressed
8.5 V or higher
Engine switch off, alldoors closed, 10seconds elapsed after
Trang 4012/3/17, 10)53 am
CHECK COMBINATION METER ASSEMBLY
G7013 (RDA3)
-G69-10 (E) W - BR Signal output to bodyECU
all doors locked andelectrical keytransmitter sub-assembly unlockswitch not pressed
11 to 14 V
Engine switch off, alldoors closed, 10seconds elapsed afterall doors locked andelectrical keytransmitter sub-assembly unlockswitch pressed
Pulse generation
G70-36 (PRG3) -
G69-10 (E) V - BR Signal input frombody ECU
Engine switch off, alldoors closed, 10seconds elapsed afterall doors locked andelectrical keytransmitter sub-assembly unlockswitch not pressed
11 to 14 V
Engine switch off, alldoors closed, 10seconds elapsed afterall doors locked andelectrical keytransmitter sub-assembly unlockswitch pressed
Pulse generation
G6921 (ACCD)
-G69-10 (E) B - BR ACC signal
Engine switch off →Engine switch on(ACC)
1 V or less → 8.5 V
or higherG69-20 (IG1D) - G69-
Engine switch on(ACC) → Engineswitch on (IG)
1 V or less → 9 V orhigher