Hilux 2015 2018 manual exterior panels trim cac tam op

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EXTERIOR PANELS / TRIM BLACK OUT TAPE(for Front Door) COMPONENTS

ILLUSTRATION

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14/3/17, 1(08 pm

ILLUSTRATION

*7 FRONT DOOR LOWER FRAME BRACKET GARNISH LH *8 FRONT DOOR SERVICE HOLE COVER LH

*13 POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE

POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL

-N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part

Toyota Genuine Adhesive 1324, Three Bond

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ILLUSTRATION

N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part

Toyota Genuine Adhesive 1324, Three Bond

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ILLUSTRATION

*7 ASSEMBLY WITH FRONT DOOR ARMREST BASE

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ILLUSTRATION

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*1 FRONT DOOR BELT MOULDING ASSEMBLY LH *2 FRONT DOOR GLASS RUN LH

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EXTERIOR PANELS / TRIM BLACK OUT TAPE(for Front Door) INSTALLATION

CAUTION / NOTICE / HINT

frame) and tape to between 20 and 30°C (68 and 86°F) prior to installation.

HINT:

i.

The most appropriate temperature for installing the tape is 25°C (77°F).

· When the temperature is low, the tape turns stiff and falls off easily When the temperature is high, the tape loses elasticity.

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Be sure to observe the specified pressing speed, force and angle of the squeegee to avoid wrinkles and air bubbles.

HINT:

Key points for the installation of the tape (how to use a

squeegee and the installation procedure for hemming

surfaces).

f.

If it is difficult to press the tape, press it in several steps as

shown in the illustration Use your fingers or the padded

surface of a squeegee to slowly apply the tape to the hem

of the vehicle, especially for a small hem.

HINT:

When applying tape to the backside of a hem, remove the

release paper and use your fingers or the padded surface

of a squeegee.

i.

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Do not reuse the tape.

Front Door Panel 40 to 60°C (104 to 140°F)

No 1 Black Out Tape LH 20 to 30°C (68 to 86°F)

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Standard:

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Click hereVehicle Exterior>DOOR / HATCH>FRONT DOOR>REASSEMBLY

Attach the clip to install the front door weatherstrip LH.

a.

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Click hereVehicle Exterior>MIRROR (EXT)>OUTER REAR VIEW MIRROR>INSTALLATION

Click hereVehicle Exterior>DOOR / HATCH>FRONT DOOR>REASSEMBLY

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>INITIALIZATION

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM(for Type B)>DIAGNOSIS SYSTEM

13.INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side, w/ Power Window)

14.INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side, w/ Power Window)

15.INSTALL FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power

Window)

69260

18.CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

19.CHECK SRS WARNING LIGHT (w/ Curtain Shield Airbag)

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14/3/17, 1(08 pm

EXTERIOR PANELS / TRIM BLACK OUT TAPE(for Front Door) REMOVAL

HINT:

PROCEDURE

CAUTION:

w/ Curtain Shield Airbag:

Be sure to read Precaution thoroughly before servicing.

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT

SYSTEMS>AIRBAG SYSTEM(for Type B)>PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be

required before disconnecting the cable from the

negative (-) battery terminal Therefore, make sure to

read the disconnecting the cable from the negative (-)

battery terminal notice before proceeding with work.

Use the same procedure for the RH and LH sides.

2.DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

·

If the airbag deploys for any reason, it may cause a serious accident.

·

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Click hereVehicle Exterior>DOOR / HATCH>FRONT DOOR>DISASSEMBLY

3.REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH 67492A

5.REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side, w/ Power Window)

6.REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side, w/ Power Window)

7.REMOVE FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power

8.REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG LH 69284C

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14/3/17, 1(08 pmClick hereVehicle Exterior>DOOR / HATCH>FRONT DOOR>DISASSEMBLY

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT DOOR BELT MOULDING>REMOVAL

15.REMOVE FRONT DOOR CHECK ASSEMBLY LH (for Smart Cab) 68620

16.REMOVE FRONT DOOR WEATHERSTRIP LH (for Smart Cab) 67862

17.REMOVE FRONT DOOR WEATHERSTRIP LH (for Double Cab) 67862

Using a clip remover, detach the clip and remove

enough of the upper portion of the front door

weatherstrip LH so that the No 1 black out tape LH

can be removed.

a.

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Pull back an edge of the No 1 black out tape

LH and pull it parallel to the front door panel to

remove it.

i.

for Double Cab:

b.

Pull back an edge of the No 1 black out tape

LH and pull it parallel to the front door panel to

remove it.

i.

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EXTERIOR PANELS / TRIM BLACK OUT TAPE(for Rear Door) COMPONENTS

ILLUSTRATION

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*11 REAR DOOR WINDOW DIVISION BAR SUB- ASSEMBLY LH *12 REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE

PANEL

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EXTERIOR PANELS / TRIM BLACK OUT TAPE(for Rear Door) INSTALLATION

Rear Door Panel 40 to 60°C (104 to 140°F)

No 2 Black Out Tape LH 20 to 30°C (68 to 86°F)

Do not touch the heat light and heated parts.

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Attach the clip to install the rear door weatherstrip LH.

a.

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14/3/17, 1(09 pm

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>REAR DOOR BELT MOULDING>INSTALLATION

Click hereVehicle Exterior>DOOR / HATCH>REAR DOOR(for Double Cab)>REASSEMBLY

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Click hereVehicle Exterior>DOOR / HATCH>REAR DOOR(for Double Cab)>REASSEMBLY

NOTICE:

15.CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

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14/3/17, 1(08 pm

EXTERIOR PANELS / TRIM BLACK OUT TAPE(for Rear Door) REMOVAL

(-Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION

NOTICE:

Click hereVehicle Exterior>DOOR / HATCH>REAR DOOR(for Double Cab)>DISASSEMBLY

Use the same procedure for the RH and LH sides.

2.DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

5.REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL (w/ Power Window)

6.REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power

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Click hereVehicle Exterior>DOOR / HATCH>REAR DOOR(for Double Cab)>DISASSEMBLY

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>REAR DOOR BELT MOULDING>REMOVAL

HINT:

When removing the No 2 black out tape LH, heat the rear door panel and No 2 black out tape LH using a heat light.

Standard:

11.REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH 67408E

Using a clip remover, detach the clip and remove

enough of the upper portion of the rear door

weatherstrip LH so that the No 2 black out tape LH

can be removed.

a.

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14/3/17, 1(08 pm

*a Heated Part

*b Heat Light

Pull back an edge of the No 2 black out tape LH

and pull it parallel to the rear door panel to remove

it.

a.

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EXTERIOR PANELS / TRIM ENGINE HOOD MOULDING COMPONENTS

ILLUSTRATION

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*a Double-sided Tape -

-Remove the protection film from the face of the front hood moulding assembly.

iv.

Install the front hood protector with the 8 clips.

a.

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Remove the 8 clips and front hood protector.

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Protective Tape

Insert piano wire between the vehicle body and front hood moulding assembly.

b.

Tie objects that can serve as handles (for example, wooden blocks) to the piano wire ends.

c.

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EXTERIOR PANELS / TRIM FRONT BUMPER(for Resin Type Bumper) COMPONENTS

ILLUSTRATION

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ILLUSTRATION

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ILLUSTRATION

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ILLUSTRATION

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-*1 HEADLIGHT CLEANER WASHER HOSE ASSEMBLY *2 HEADLIGHT CLEANER WASHER NOZZLE COVER LH

*3 HEADLIGHT CLEANER WASHER NOZZLE COVER RH *4 HEADLIGHT WASHER ACTUATOR SUB- ASSEMBLY LH

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ILLUSTRATION

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14/3/17, 1(01 pm

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-EXTERIOR PANELS / TRIM FRONT BUMPER(for Resin Type Bumper) DISASSEMBLY

PROCEDURE

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>RADIATOR GRILLE>REMOVAL

Click hereVehicle Exterior>WIPER / WASHER>HEADLIGHT CLEANER ACTUATOR COVER>REMOVAL

HINT:

Use the same procedure as for the LH side.

Click hereVehicle Exterior>WIPER / WASHER>HEADLIGHT CLEANER ACTUATOR>REMOVAL

HINT:

Use the same procedure as for the LH side.

Click hereVehicle Exterior>WIPER / WASHER>HEADLIGHT CLEANER ACTUATOR>REMOVAL

2.REMOVE HEADLIGHT CLEANER WASHER NOZZLE COVER LH (w/ Headlight

Detach the claw and remove the 2 screws and lower No 1 radiator grille as shown in the illustration.

a.

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14/3/17, 1(01 pm

Click hereVehicle Exterior>LIGHTING (EXT)>FOG LIGHT ASSEMBLY>REMOVAL

HINT:

Use the same procedure described for the LH side.

Remove in this Direction

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11.REMOVE FRONT BUMPER HOLE COVER RH (w/o Fog Light) 52127D

Detach the claw and remove the fog light cover LH as shown in the illustration.

a.

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HINT:

14.REMOVE FOG LIGHT MOUNTING BRACKET LH (w/ Fog Light) 52126A

Detach the claw and remove the fog light mounting bracket LH as shown in the illustration.

a.

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HINT:

Use the same procedure for all front bumper pads.

15.REMOVE FOG LIGHT MOUNTING BRACKET RH (w/ Fog Light) 52125A

Remove the front bumper pad.

a.

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14/3/17, 1(01 pm

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EXTERIOR PANELS / TRIM FRONT BUMPER(for Resin Type Bumper) INSTALLATION

HINT:

A bolt without a torque specification is shown in the standard bolt chart.

Click hereGeneral>SPECIFICATIONS>STANDARD BOLT>SPECIFIED TORQUE FOR STANDARD BOLTS

PROCEDURE

1.INSTALL FRONT BUMPER SIDE SUPPORT LH (for Standard Body) 52116A

Attach the claw to install the front bumper side

support LH as shown in the illustration.

a.

Install in this Direction Install the 2 clips and bolt.

b.

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14/3/17, 1(01 pm

HINT:

Attach the claw to install the front bumper side

support LH as shown in the illustration.

a.

Install in this Direction

Install the 3 clips and bolt.

b.

4.INSTALL FRONT BUMPER SIDE SUPPORT RH (for Wide Body) 52115A

5.INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY 52021

Install the front bumper reinforcement

sub-assembly with the 4 bolts.

a.

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6.INSTALL FRONT BUMPER ENERGY ABSORBER SUB-ASSEMBLY (w/ Energy

Attach the clip to install the front bumper energy

absorber sub-assembly as shown in the illustration.

a.

Attach the claw and guide to install the front bumper stone deflector LH as shown in the illustration.

a.

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14/3/17, 1(01 pm

HINT:

9.INSTALL FRONT BUMPER NO 2 SIDE SUPPORT LH (w/ Energy Absorber) 52678

Install the front bumper side support LH with the 2

bolts.

a.

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10.INSTALL FRONT BUMPER NO 2 SIDE SUPPORT RH (w/ Energy Absorber) 52677

w/ Intercooler, w/ Energy Absorber:

a.

Attach the claw to install the radiator side

deflector LH as shown in the illustration.

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w/o Intercooler, w/ Energy Absorber:

c.

Attach the claw to install the radiator side deflector LH as shown in the illustration.

i.

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w/o Intercooler, w/o Energy Absorber:

d.

Attach the claw to install the radiator side deflector LH as shown in the illustration.

i.

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14/3/17, 1(01 pm

HINT:

13.INSTALL FRONT BUMPER NO 2 ENERGY ABSORBER (w/ Energy Absorber) 52614

Install the front bumper No 2 energy absorber with the 3 bolts as shown in the illustration.

a.

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Install the front bumper cover as shown in the illustration.

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*A for Standard Body

*B for Wide Body

for Standard Body:

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for Wide Body:

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w/o Energy Absorber:

e.

Install the 3 screws.

i.

Tiêu đề	Hilux 2015 2018 Manual Exterior Panels Trim Cac Tam Op
Thể loại	manual
Năm xuất bản	2017

Định dạng
Số trang	239
Dung lượng	6,92 MB
File đính kèm	Hilux 2015-2018 Manual_ Trim_Cac tam op.zip (6 MB)