Tài liệu hướng dẫn các bước chuẩn bị trước khi tiến hành sửa chữa xe 2 2005 2006 toyota hilux factory service manual preparation cac buoc chuan bi. Cung cấp các thông tin cần thiết cho Kỹ thuật viên tiến hành chuẩn bị trước khi sửa chữa nhanh chóng, chính xác, hiệu quả.
Trang 3PP–86 PREPARATION – STEERING COLUMN
PP
EQUIPMENT
Torque wrench
Trang 4PP–108 PREPARATION – ENGINE HOOD / DOOR
PP
EQUIPMENT
Torque wrench
Trang 5PREPARATION – ENGINE HOOD / DOOR PP–109
Trang 6PP–6 PREPARATION – 1GR-FE ENGINE MECHANICAL
PP
RECOMMENDED TOOLS
Trang 7PREPARATION – 1GR-FE ENGINE MECHANICAL PP–7
Pin hole grinder
Piston ring compressor
Piston ring expander
Engine tune-up tester
Groove cleaning tool
"Torx" socket wrench
Valve seat cutter
Valve guide bushing brush
Vernier caliper
Wire brush
Dial indicator with magnetic base
Deep socket wrench
Trang 8PP–8 PREPARATION – 1GR-FE ENGINE MECHANICAL
Trang 9PREPARATION – 2TR-FE ENGINE MECHANICAL PP–11
PP
RECOMMENDED TOOLS
Trang 10PP–12 PREPARATION – 2TR-FE ENGINE MECHANICAL
Pin hole grinder
Piston ring compressor
Piston ring expander
Engine tune-up tester
Groove cleaning tool
"Torx" socket wrench
Valve seat cutter
Valve guide bushing brush
Vernier caliper
Wire brush
Dial indicator with magnetic base
Deep socket wrench
Trang 11PREPARATION – 2TR-FE ENGINE MECHANICAL PP–13
Trang 12PREPARATION – 1GR-FE FUEL PP–15
PP
RECOMMENDED TOOLS
Trang 13PP–16 PREPARATION – 1GR-FE FUEL
Trang 14PP–18 PREPARATION – 2TR-FE FUEL
PP
RECOMMENDED TOOLS
Trang 15PREPARATION – 2TR-FE FUEL PP–19
Trang 16PP–20 PREPARATION – 1GR-FE EMISSION CONTROL
Trang 17PREPARATION – 2TR-FE EMISSION CONTROL PP–21
Trang 18PP–26 PREPARATION – 2TR-FE COOLING
PP
COOLANT
Antifreeze Coolant" or equivalent
Trang 19PREPARATION – 1GR-FE LUBRICATION PP–27
Trang 20PP–28 PREPARATION – 1GR-FE LUBRICATION
PP
LUBRICANT
multigrade engine oil, SAE 5W-30
-w/ Oil filter change (for PRE RUNNER and
-w/o Oil filter change (for PRE RUNNER and
Trang 21-PREPARATION – 1GR-FE LUBRICATION PP–29
Trang 22PREPARATION – 2TR-FE LUBRICATION PP–29
Trang 23PP–30 PREPARATION – 2TR-FE LUBRICATION
PP
LUBRICANT
multigrade engine oil, SAE 5W-30
Trang 24-PREPARATION – 2TR-FE LUBRICATION PP–31
Trang 25PREPARATION – 2TR-FE CHARGING PP–37
Trang 26PP–38 PREPARATION – A340E AUTOMATIC TRANSMISSION
Trang 27PREPARATION – A340E AUTOMATIC TRANSMISSION PP–39
PP
LUBRICANT
Automatic transaxle fluid
Dry fill
Drain and refill
12.3 liters (13.0 US qts, 10.8 lmp.qts)2.0 liters (2.1 US qts, 1.8 lmp.qts)
Toyota Genuine ATF Type T-IV
Trang 28-PP–40 PREPARATION – A340E AUTOMATIC TRANSMISSION
Trang 29PP–40 PREPARATION – A750E AUTOMATIC TRANSMISSION
Trang 30PREPARATION – A750E AUTOMATIC TRANSMISSION PP–41
PP
LUBRICANT
Automatic transmission fluid
Dry fill
Drain and refill
10.9 liter (11.5 US qts, 9.6 Imp.qts)3.0 liter (3.2 US qts, 2.6 Imp.qts)
Toyota Genuine ATF WS
Trang 31-PP–42 PREPARATION – A750F AUTOMATIC TRANSMISSION
Trang 32PREPARATION – A750F AUTOMATIC TRANSMISSION PP–43
PP
LUBRICANT
Automatic transmission fluid
Dry fill
Drain and refill
10.9 liter (11.5 US qts, 9.6 Imp.qts)3.0 liter (3.2 US qts, 2.6 Imp.qts)
Toyota Genuine ATF WS
Trang 34PREPARATION – CLUTCH PP–45
PP
LUBRICANT
Trang 35PP–46 PREPARATION – R155 MANUAL TRANSMISSION
PP
RECOMMENDED TOOLS
Trang 36PREPARATION – R155 MANUAL TRANSMISSION PP–47
Trang 37PP–48 PREPARATION – R155 MANUAL TRANSMISSION
PP
LUBRICANT
SAE 75W-90
Trang 38PREPARATION – R155 MANUAL TRANSMISSION PP–49
Trang 39PP–50 PREPARATION – R155F MANUAL TRANSMISSION
PP
RECOMMENDED TOOLS
Trang 40PREPARATION – R155F MANUAL TRANSMISSION PP–51
Trang 41PP–52 PREPARATION – R155F MANUAL TRANSMISSION
PP
LUBRICANT
SAE 75W-90
Trang 42PREPARATION – R155F MANUAL TRANSMISSION PP–53
Trang 43PP–62 PREPARATION – VF2BM TRANSFER
PP
LUBRICANT
SAE 75W-90
Trang 44PP–64 PREPARATION – DRIVE SHAFT
PP
EQUIPMENT
Torque wrench
Trang 45PREPARATION – DRIVE SHAFT PP–65
PP
LUBRICANT
Trang 48PP–72 PREPARATION – DIFFERENTIAL
PP
LUBRICANT
(1.54 to 1.64 US qts, 1.28 to1.36 lmp qts)
Hypoid gear oil APL GL-5Above -18 °C (0 °F): SAE 90Below -18 °C (0 °F): SAE 80W or 80W - 90
(3.45 to 3.55 US qts, 2.87 to 2.95 lmp qts)
Hypoid gear oil APL GL-5Above -18 °C (0 °F): SAE 90Below -18 °C (0 °F): SAE 80W or 80W - 90Rear differential oil
(2.91 to 3.01 qts, 2.42 to 2.50 lmp qts)
Hypoid gear oil APL GL-5Above -18 °C (0 °F): SAE 90Below -18 °C (0 °F): SAE 80W or 80W - 90
Trang 49PP–74 PREPARATION – AXLE
PP
RECOMMENDED TOOLS
Trang 51PREPARATION – SUSPENSION PP–79
PP
RECOMMENDED TOOLS
Trang 52PP–80 PREPARATION – SUSPENSION
PP
EQUIPMENT
Torque wrench
Dial indicator with magnetic base
Tire pressure gauge
Trang 53PP–82 PREPARATION – BRAKE CONTROL
PP
EQUIPMENT
Torque wrench
Trang 54Dial indicator with magnetic base
Brake drum gauge
Slide caliper
Trang 55PP–84 PREPARATION – BRAKE
PP
LUBRICANT
Trang 56PREPARATION – POWER STEERING PP–89
Trang 57PP–90 PREPARATION – POWER STEERING
Trang 58PREPARATION – POWER STEERING PP–91
PP
LUBRICANT
Trang 59PP–92 PREPARATION – POWER STEERING
PP
SSM
THREE BOND 1344LOCTITE 242 or equivalent
Trang 60PREPARATION – AIR CONDITIONING PP–91
Torx socket wrench
Dial indicator or dial indicator with magnetic base
Torque wrench
Service wire harness
Radiator cap tester
Trang 61PP–92 PREPARATION – AIR CONDITIONING
PP
LUBRICANT
Trang 62PREPARATION – SUPPLEMENTAL RESTRAINT SYSTEM PP–93
Service-purpose wire harness
Shop rag or pice of cloth
Trang 63PREPARATION – SEAT BELT PP–95
Trang 64PREPARATION – RA60 MANUAL TRANSMISSION PP–53
PP
RECOMMENDED TOOLS
Trang 65PP–54 PREPARATION – RA60 MANUAL TRANSMISSION
Trang 66PREPARATION – RA60 MANUAL TRANSMISSION PP–55
PP
LUBRICANT
SAE 75W-90
Trang 67PP–56 PREPARATION – RA60 MANUAL TRANSMISSION
Trang 68PP–56 PREPARATION – RA60F MANUAL TRANSMISSION
PP
RECOMMENDED TOOLS
Trang 69PREPARATION – RA60F MANUAL TRANSMISSION PP–57
Trang 70PP–58 PREPARATION – RA60F MANUAL TRANSMISSION
PP
LUBRICANT
SAE 75W-90
Trang 71PREPARATION – RA60F MANUAL TRANSMISSION PP–59
Trang 72PREPARATION – 1GR-FE ENGINE CONTROL SYSTEM PP–1
PP
PREPARATION
1GR-FE ENGINE CONTROL SYSTEM
RECOMMENDED TOOLS
Trang 73PP–2 PREPARATION – 1GR-FE ENGINE CONTROL SYSTEM
Trang 74PP–2 PREPARATION – 2TR-FE ENGINE CONTROL SYSTEM
PP
PREPARATION
2TR-FE ENGINE CONTROL SYSTEM
RECOMMENDED TOOLS
Trang 75PREPARATION – 2TR-FE ENGINE CONTROL SYSTEM PP–3
Trang 76PREPARATION – 1GR-FE ENGINE MECHANICAL PP–3
Replacer 5.5
Replacer Set
Trang 77PP–4 PREPARATION – 1GR-FE ENGINE MECHANICAL
PP
Replacer
Replacer
Trang 78PREPARATION – 1GR-FE ENGINE MECHANICAL PP–5
Trang 79PP–8 PREPARATION – 2TR-FE ENGINE MECHANICAL
PP
PREPARATION
2TR-FE ENGINE MECHANICAL
SST
Replacer 5.5
Replacer
Trang 80PREPARATION – 2TR-FE ENGINE MECHANICAL PP–9
PP
Trang 81PP–10 PREPARATION – 2TR-FE ENGINE MECHANICAL
Trang 82PREPARATION – 1GR-FE FUEL PP–13
Trang 83PP–14 PREPARATION – 1GR-FE FUEL
Trang 84PP–16 PREPARATION – 2TR-FE FUEL
Trang 85PREPARATION – 2TR-FE FUEL PP–17
Trang 86PP–18 PREPARATION – 1GR-FE EMISSION CONTROL
Trang 87PREPARATION – 1GR-FE EMISSION CONTROL PP–19
PP
RECOMMENDED TOOLS
Trang 88PREPARATION – 2TR-FE EMISSION CONTROL PP–19
Trang 89PP–20 PREPARATION – 2TR-FE EMISSION CONTROL
PP
RECOMMENDED TOOLS
Trang 90PP–20 PREPARATION – 1GR-FE INTAKE
Trang 91PREPARATION – 1GR-FE EXHAUST PP–21
Trang 92PP–22 PREPARATION – 2TR-FE EXHAUST
Trang 93PREPARATION – 1GR-FE COOLING PP–23
Trang 94PP–24 PREPARATION – 1GR-FE COOLING
Trang 95PP–24 PREPARATION – 2TR-FE COOLING
Trang 96PREPARATION – 2TR-FE COOLING PP–25
Trang 97PREPARATION – 1GR-FE LUBRICATION PP–25
Trang 98PP–26 PREPARATION – 1GR-FE LUBRICATION
PP
RECOMMENDED TOOLS
Trang 99PREPARATION – 2TR-FE LUBRICATION PP–27
Trang 100PP–28 PREPARATION – 2TR-FE LUBRICATION
PP
RECOMMENDED TOOLS
Trang 101PREPARATION – 1GR-FE IGNITION PP–29
PP
PREPARATION
1GR-FE IGNITION
RECOMMENDED TOOLS
Trang 102PP–30 PREPARATION – 1GR-FE IGNITION
Trang 103PP–30 PREPARATION – 2TR-FE IGNITION
PP
PREPARATION
2TR-FE IGNITION
RECOMMENDED TOOLS
Trang 104PREPARATION – 2TR-FE IGNITION PP–31
Trang 105PREPARATION – 1GR-FE STARTING PP–31
PP
PREPARATION
1GR-FE STARTING
RECOMMENDED TOOLS
Trang 106PP–32 PREPARATION – 1GR-FE STARTING
Trang 107PP–32 PREPARATION – 2TR-FE STARTING
PP
PREPARATION
2TR-FE STARTING
RECOMMENDED TOOLS
Trang 108PREPARATION – 2TR-FE STARTING PP–33
Trang 109PREPARATION – 1GR-FE CHARGING PP–33
Trang 110PP–34 PREPARATION – 1GR-FE CHARGING
Trang 111PREPARATION – 2TR-FE CHARGING PP–35
Wrench
Trang 112PP–36 PREPARATION – 2TR-FE CHARGING
PP
RECOMMENDED TOOLS
Trang 113PP–36 PREPARATION – A340E AUTOMATIC TRANSMISSION
PP
PREPARATION
A340E AUTOMATIC TRANSMISSION
SST
Tool Set
Trang 114PREPARATION – A340E AUTOMATIC TRANSMISSION PP–37
PP
RECOMMENDED TOOLS
Trang 115PP–38 PREPARATION – A750E AUTOMATIC TRANSMISSION
PP
PREPARATION
A750E AUTOMATIC TRANSMISSION
SST
Pressure Gauge Set
Trang 116PREPARATION – A750E AUTOMATIC TRANSMISSION PP–39
PP
RECOMMENDED TOOLS
Trang 117PP–40 PREPARATION – A750F AUTOMATIC TRANSMISSION
PP
PREPARATION
A750F AUTOMATIC TRANSMISSION
SST
Tool Set
Pressure Gauge Set
Trang 118PREPARATION – A750F AUTOMATIC TRANSMISSION PP–41
PP
RECOMMENDED TOOLS
Trang 119& Replacer
Trang 120PREPARATION – CLUTCH PP–43
PP
RECOMMENDED TOOLS
Trang 121PREPARATION – R155 MANUAL TRANSMISSION PP–43
PP
PREPARATION
R155 MANUAL TRANSMISSION
SST
Replacer
Trang 122PP–44 PREPARATION – R155 MANUAL TRANSMISSION
Trang 123PREPARATION – R155 MANUAL TRANSMISSION PP–45
Trang 124PREPARATION – R155F MANUAL TRANSMISSION PP–47
PP
PREPARATION
R155F MANUAL TRANSMISSION
SST
Replacer
Trang 125PP–48 PREPARATION – R155F MANUAL TRANSMISSION
Trang 126PREPARATION – R155F MANUAL TRANSMISSION PP–49
Trang 127PREPARATION – RA60 MANUAL TRANSMISSION PP–51
Trang 128PP–52 PREPARATION – RA60 MANUAL TRANSMISSION
Trang 129PP–54 PREPARATION – RA60F MANUAL TRANSMISSION
Trang 130PREPARATION – RA60F MANUAL TRANSMISSION PP–55
Trang 131Replacer
Trang 132PP–58 PREPARATION – VF2BM TRANSFER
PP
Bearing Replacer
Trang 134PREPARATION – PROPELLER SHAFT PP–61
PP
PREPARATION
PROPELLER SHAFT
SST
Replacer
Trang 135PP–62 PREPARATION – PROPELLER SHAFT
Trang 136PP–62 PREPARATION – DRIVE SHAFT
PP
PREPARATION
DRIVE SHAFT
SST
Puller
Trang 137PREPARATION – DRIVE SHAFT PP–63
PP
RECOMMENDED TOOLS
Trang 138Replacer
Tool Set
Trang 139PREPARATION – DIFFERENTIAL PP–65
PP
Adjusting Nut Wrench
Replacer
Bearing Cone Replacer
Remover
Trang 140PP–66 PREPARATION – DIFFERENTIAL
PP
Replacer
Trang 143PREPARATION – DIFFERENTIAL PP–69
PP
Trang 144Attachment
Replacer
Trang 145PP–72 PREPARATION – AXLE
PP
Trang 147Set
Trang 150PP–78 PREPARATION – SUSPENSION
PP
Trang 151PREPARATION – TIRE AND WHEEL PP–79
PP
PREPARATION
TIRE AND WHEEL
RECOMMENDED TOOLS
Trang 152PP–80 PREPARATION – TIRE AND WHEEL
PP
EQUIPMENT
Dial indicator with magnetic base
Tire pressure gauge
Wheel balancer
Torque wrench
Trang 153PP–80 PREPARATION – BRAKE CONTROL
Trang 154PREPARATION – BRAKE CONTROL PP–81
PP
RECOMMENDED TOOLS
Trang 156PP–82 PREPARATION – BRAKE
PP
RECOMMENDED TOOLS
Trang 157PREPARATION – PARKING BRAKE PP–83
Trang 158PP–84 PREPARATION – STEERING COLUMN
Trang 159PREPARATION – STEERING COLUMN PP–85
PP
RECOMMENDED TOOLS
Trang 160PREPARATION – POWER STEERING PP–85
PP
PREPARATION
POWER STEERING
SST
Overhaul Tool Set
Trang 161PP–86 PREPARATION – POWER STEERING
PP
Trang 162PREPARATION – POWER STEERING PP–87
Trang 163PP–88 PREPARATION – POWER STEERING
PP
Trang 164PREPARATION – AIR CONDITIONING PP–89
PP
PREPARATION
AIR CONDITIONING
SST
(DENSO Part No.)
Trang 165
-PP–90 PREPARATION – AIR CONDITIONING
PP
RECOMMENDED TOOLS
DENSO Part No
Trang 166
-PREPARATION – SUPPLEMENTAL RESTRAINT SYSTEM PP–91
PP
PREPARATION
SUPPLEMENTAL RESTRAINT SYSTEM
SST
Trang 167PP–92 PREPARATION – SUPPLEMENTAL RESTRAINT SYSTEM
PP
RECOMMENDED TOOLS
Trang 168PREPARATION – SEAT BELT PP–93
PP
PREPARATION
SEAT BELT
SST
Sub-harness No.5
Trang 169PP–94 PREPARATION – SEAT BELT
PP
RECOMMENDED TOOLS
Trang 170PP–94 PREPARATION – ENGINE IMMOBILISER
PP
PREPARATION
ENGINE IMMOBILISER
RECOMMENDED TOOLS
Trang 171PREPARATION – CRUISE CONTROL PP–95
Trang 172-PP–96 PREPARATION – CRUISE CONTROL
PP
EQUIPMENT
Torque wrench
Trang 175PREPARATION – WIPER AND WASHER PP–97
Trang 176PP–98 PREPARATION – WIPER AND WASHER
PP
EQUIPMENT
Ohmmeter
Torque wrench
Trang 177PP–98 PREPARATION – DOOR LOCK
PP
PREPARATION
DOOR LOCK
RECOMMENDED TOOLS
Trang 179PP–100 PREPARATION – AUDIO / VISUAL
Trang 180PREPARATION – AUDIO / VISUAL PP–101
PP
EQUIPMENT
Torque wrench
Ohmmeter
Trang 183PP–102 PREPARATION – WINDSHIELD / WINDOWGLASS
Trang 184PREPARATION – WINDSHIELD / WINDOWGLASS PP–103
PP
SSM
or equivalent
Trang 187PP–104 PREPARATION – INSTRUMENT PANEL
Trang 190PP–106 PREPARATION – ENGINE HOOD / DOOR
Trang 191PREPARATION – ENGINE HOOD / DOOR PP–107
Trang 195PREPARATION – CAN COMMUNICATION PP–109
PP
PREPARATION
CAN COMMUNICATION
RECOMMENDED TOOLS
Trang 196PREPARATION – 1GR-FE ENGINE CONTROL SYSTEM PP–3
Trang 197PREPARATION – 1GR-FE COOLING PP–25
PP
COOLANT
Trang 198PREPARATION – 1GR-FE CHARGING PP–35
PP
RECOMMENDED TOOLS
Trang 199PP–36 PREPARATION – 1GR-FE CHARGING