Toyota land cruiser 1998 2007 charging hệ thống charge trên land cruiser đời 1998 2007

HỆ THỐNG CHARGE TRÊN XE LAND CRUISER ĐỜI 1998-2007

Trang 1

B04539

B04881

Except Maintenance-Free Battery

B04538

Voltmeter

Maintenance-Free Battery

Z11580

Charging Necessary

Insufficient Water

OK

Maintenance-Free Battery

CH-2

ON-VEHICLE INSPECTION

1 CHECK BATTERY ELECTROLYTE LEVEL

Check the electrolyte quantity of each cell

Maintenance-Free Battery:

If under the lower level, replace the battery (or add distilled wa-ter if possible) and check the charging system

Except Maintenance-Free Battery:

If under the lower level, add distilled water

2 Except Maintenance-Free Battery:

CHECK BATTERY SPECIFIC GRAVITY

Check the specific gravity of each cell

Standard specific gravity:

1.25 - 1.29 at 20°C (68°F)

If the specific gravity is less than specification, charge the bat-tery

3 Maintenance-Free Battery:

CHECK BATTERY VOLTAGE

minutes have not passed after having stopped the en-gine, turn the ignition switch ON and turn on the electrical system (headlight, blower motor, rear defogger etc.) for

60 seconds to remove the surface charge

sys-tems

and positive (+) terminals of the battery

Standard voltage:

12.5 - 12.9 V at 20°C (68°F)

If the voltage is less than specification, charge the battery

HINT:

Check the indicator as shown in the illustration

4 CHECK BATTERY TERMINALS, FUSIBLE LINK AND FUSES

cor-roded

Trang 2

B00807

B00808

B A

AC2024

CH-3

5 INSPECT DRIVE BELT

HINT:

A belt tensioner is used, so checking the belt tension is not nec-essary

cords etc

If necessary, replace the drive belt

HINT:

ac-ceptable If the drive belt has chunks missing from the ribs, it should be replaced

tensioner counterclockwise The pulley bolt for the belt tensioner has a left-hand thread

when the drive belt is pressed down at the points in-dicated in the illustration with approx 98 N (10 kgf, 22.0 lbf) of force

make sure the drive belt has not slipped off the pulley

If necessary, replace the belt tensioner

within area A of the scale

If it is outside area A, replace the drive belt

HINT:

not, the drive belt is not correct

ribbed grooves

of the groove on the bottom of the pulley

6 REMOVE ENGINE UNDER COVER NO.1

7 VISUALLY CHECK GENERATOR WIRING AND LIS-TEN FOR ABNORMAL NOISES

while the engine is running

Trang 3

Ammeter

Disconnect Wire from Terminal B Battery

Voltmeter

B Generator

CH-4

8 CHECK CHARGE WARNING LIGHT CIRCUIT

warning light is lit

If the light does not go off as specified, troubleshoot the charge light circuit

9 INSPECT CHARGING CIRCUIT WITHOUT LOAD

HINT:

If a battery/generator tester is available, connect the tester to the charging circuit as per manufacturer’s instructions

amme-ter to the charging circuit as follows:

genera-tor, and connect it to the negative (-) tester probe

of the ammeter

amme-ter to amme-terminal B of the generator

voltme-ter to voltme-terminal B of the generator

voltme-ter

With the engine running from idling to 2,000 rpm, check the reading on the ammeter and voltmeter

Standard amperage:

10 A or less Standard voltage:

13.2 - 14.8 V

If the value is not specified, check the generator

10 INSPECT CHARGING CIRCUIT WITH LOAD

beam headlights and place the heater blower switch at HI

Standard amperage:

30 A or more

If the ammeter reading is less than the standard amperage, re-pair the generator

HINT:

If the battery is fully charged, the indication will sometimes be less than standard amperage

11 REINSTALL ENGINE UNDER COVER NO.1

Trang 4

CH-1

CHARGING SYSTEM

PRECAUTION

Check that the battery cables are connected to the correct terminals.

Disconnect the battery cables when the battery is given a quick charge.

Do not perform tests with a high voltage insulation resistance tester.

Never disconnect the battery while the engine is running.

Trang 5

B16651

N·m (kgf·cm, ft·lbf) : Specified torque

Radiator Reservoir Tank

Fan Shroud

A/T Oil Cooler Hose Bracket

Fan Pulley Generator Drive Belt

x 8

Engine Under Cover No 1

Bracket Wire

A/C Discharge Tube

Clamp

Radiator Lower Hose

Radiator Upper Hose

Grommet

Fan with Fluid Coupling

Radiator Asembly

Clamp

Generator

Generator Wire

Generator Connector

PS Vane Pump Pulley

9.8 (100, 87 in.·lbf)

39 (400, 29) 15.5 (158, 11)

39 (400, 29)

5.0 (50, 43 in.·lbf)

20 (200, 15)

CH-5

GENERATOR

COMPONENTS

Trang 6

Pulley

Front Bearing

Seal Plate

Bearing Retainer

Rear Bearing

Drive End Frame (Stator)

Bearing Cover

Rectifier End Frame

Terminal Insulator

Brush Holder

Non-reusable part

End Cover

N·m (kgf·cm, ft·lbf) : Specified torque

Seal Plate

110.3 (1,125, 81)

2.6 (27, 23 in.·lbf)

5.8 (59, 51 in.·lbf)

1.8 (18, 16 in.·lbf)

4.6 (47, 41 in.·lbf)

Rear End Cover

4.6 (47, 41 in.·lbf)

CH-6

Trang 7

B16654

B16655

B16362

B16369

SST (B)

SST (A) Turn

B16371

SST (C)

SST (B) Insert

CH-8

DISASSEMBLY

1 REMOVE REAR END COVER

2 REMOVE END COVER

3 REMOVE BRUSH HOLDER

4 REMOVE PULLEY

clockwise to the specified torque

Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)

SST (C)

Trang 8

SST (C)

SST (A)

Turn

B16370

Turn

SST (A)

SST (B)

B16656

B16366

SST

CH-9

shown in the illustration

NOTICE:

To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half of a turn.

5 REMOVE COIL ASSEMBLY

09953- 04020, 09954- 04010, 09955- 04071, 09958-0401 1)

6 REMOVE ROTOR FROM DRIVE END FRAME

Trang 9

B12264

Ohmmeter

Continuity

B12265

Ohmmeter

No Continuity

B12266

B16374

Length

CH-10

INSPECTION

1 INSPECT ROTOR

Using an ohmmeter, check that there is continuity be-tween the slip rings

Standard resistance: 2.3 - 2.7 Ω at 20°C (68°F)

If there is no continuity, replace the rotor

Using an ohmmeter, check that there is no continuity be-tween the slip ring and rotor

If there is continuity, replace the rotor

If rough or scored, replace the rotor

Standard diameter: 14.2 - 14.4 mm (0.559 - 0.567 in.) Minimum diameter: 14.0 mm (0.551 in.)

If the diameter is less than minimum, replace the rotor

2 INSPECT BRUSHES

Using vernier caliper, measure the exposed brush length

Standard exposed length: 10.5 mm (0.413 in.) Minimum exposed length: 4.5 mm (0.177 in.)

If the exposed length is less than minimum, replace the brushes and brush holder assembly

3 INSPECT BEARING

Check the bearing is not rough or worn

Trang 10

B16653

B00809

CH-16

INSTALLATION

1 INSTALL GENERATOR

Torque:

Bolt: 39 N·m (400 kgf·cm, 29 ft·lbf) Nut 10 mm: 39 N·m (400 kgf·cm, 29 ft·lbf) Nut 8 mm: 15.5 N·m (158 kgf·cm, 11 ft·lbf)

Torque: 9.8 N·m (100 kgf·cm, 87 in.·lbf)

2 INSTALL PS VANE PUMP PULLEY (See page SR-47 )

3 INSTALL RADIATOR ASSEMBLY (See page CO-19 )

4 INSTALL GENERATOR DRIVE BELT

Install the belt by turning the belt tensioner counterclockwise HINT:

The pulley bolt for the belt tensioner has a left - hand thread

5 FULL ENGINE COOLANT

6 START ENGINE AND CHECK FOR LEAKS

7 RECHECK ENGINE COOLANT LEVEL

8 PERFORM ON-VEHICLE INSPECTION (See page CH-2 )

9 INSTALL ENGINE UNDER COVER NO.1

Trang 11

B16368

Pulley

B12276

SST

B16656

B16369

Turn SST (A)

SST (B)

B16371

SST (C)

SST (A) Insert

CH-13

REASSEMBLY

1 INSTALL ROTOR TO DRIVE END FRAME

2 INSTALL COIL ASSEMBLY

3 INSTALL PULLEY

nut by hand

clockwise to the specified torque

Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)

SST (C)

Trang 12

SST (C)

SST (A) Turn

B16370

SST (B)

SST (A) Turn

B16363

B16361

Upward

B16360

CH-14

shown in the illustration

Torque: 110.3 N·m (1,125 kgf·cm, 81 ft·lbf)

4 INSTALL BRUSH HOLDER

facing upward

NOTICE:

Be careful of the holder installation direction.

seal plate, and install the rear seal plate

Trang 13

B16655

B16654

CH-15

5 INSTALL END COVER

NOTICE: Be careful of the terminal insulator installation direction.

6 INSTALL REAR END COVER

Install the rear end cover with the 3 scerws

7 CHECK THAT ROTOR ROTATES SMOOTHLY

Trang 14

B00809

B16653

CH-7

REMOVAL

1 DRAIN ENGINE COOLANT (See page CO-2 )

2 REMOVE GENERATOR DRIVE BELT

Loosen the belt tension by turning the belt tensioner counter-clockwise, and remove the drive belt

HINT:

The pulley bolt for the belt tensioner has a left - hand thread

3 REMOVE ENGINE UNDER COVER NO.1

4 REMOVE RADIATOR ASSEMBLY (See page CO-17 )

5 REMOVE PS VANE PUMP PULLEY (See page SR-40 )

6 REMOVE GENERATOR

gen-erator wire

the generator

Trang 15

B16375

B16387

Socket Wrench SST

B16386

SST

B12270

SST

B12272

SST

CH-1 1

REPLACEMENT

1 REPLACE FRONT BEARING

(09951-07100)

2 REPLACE REAR BEARING

bear-ing

NOTICE:

Be careful not to damage the fan.

Trang 16

SST

CH-12

Định dạng
Số trang	16
Dung lượng	489,8 KB