Toyota land cruiser 1998 2007 body mechanical hệ thống thân xe land cruiser đởi 1998 2007

HỆ THỐNG THÂN XE TRÊN LAND CRUISER ĐỜI 1998-2007

H06468

Back Door Glass

Spacer

Back Window Outside Moulding

Center Back Door Garnish

Back Door Garnish

Assist GripAssist Grip Plug

Inside Handle Bezel

Rear Wiper Arm

BO4420Adhesive

HINT:

Even if all the adhesive has been removed, clean the door el

(a) Remove the damaged clips and spacers

(b) Using a scraper, remove the adhesive sticking to theglass

(c) Clean the glass with cleaner

NOTICE:

Do not touch the glass after cleaning it.

Install new clips and spacers onto the glass as shown in the lustration

il-A: 24.3 mm (0.957 in.) B: 18.6 mm (0.732 in.) C: 33.1 mm (1.303 in.) D: 52.8 mm (2.079 in.) E: 14.4 mm (0.567 in.) F: 18.0 mm (0.709 in.) G: 156.6 mm (6.165 in.) H: 176.8 mm (6.961 in.)

H02865

Primer M

Primer MAdhesive

H04080

aa

Install a new back window moulding as shown in the illustration

NOTICE:

Do not touch the glass face after cleaning it.

PRIMER ”M”

Using a brush, coat Primer M to the exposed part of door panel

on the vehicle side

NOTICE:

NOTICE:

(b) Load the cartridge into the sealer gun.

(c) Coat the glass with adhesive, as shown in the illustration

A: 8.0 mm (0.315 in.) B: 12.0 mm (0.472 in.)

(a) Install the glass to the body

(b) Hold back window glass in place securely with protectivetape or equivalent until the adhesive hardens

NOTICE:

Take care not to drive the vehicle during the time described

in the table below.

Temperature Minimum time prior to moving a car

(a) Conduct a leak test after the hardening time has elapsed.(b) Seal any leak with sealant

Part No 08833-00030 or equivalent.

Install the assist grip with the 2 screws, then install 2 assist gripplugs.

H04847

: 9 Clips

ba

H04848: 10 Clips

BO-66

-BODY BACK DOOR GLASS

REMOVAL

(a) Using a screwdriver, remove the 2 assist grip plugs.HINT:

Tape the screwdriver tip before use

(b) Remove the 2 screws and assist grip

Using a screwdriver, remove the center back door garnish.HINT:

Tape the screwdriver tip before use

Using a screwdriver, remove the back door garnish

HINT:

Tape the screwdriver tip before use

Using a knife, cut off the moulding as shown in the illustration

NOTICE:

Do not damage the body with the knife.

H04077Protective Tape

-BODY BACK DOOR GLASS

BO-67

(a) Disconnect the connector

(b) Push piano wire through between the body and glassfrom the interior

(c) Tie both wire ends to wooden blocks or similar objects.HINT:

Apply protective tape to the outer surface to keep the surfacefrom being scratched

(a) Remove the bolts and back door stay from the back door.HINT:

While supporting the back door with your hand, remove theback door stay

(b) Remove the bolt and back door stay from the body

NOTICE:

When handling the back door stay.

cylinder is filled with pressurized gas.

mm (0.079 - 0.118 in.) hole in the bottom of the back door stay as shown in the illustration to completely release the high-pressure gas before disposing of it.

Never score or scratch the exposed part of the piston rod, and never allow paint or oil to get on it.

door stay fully extended.

(a) Install the bolt and back door stay to the body

Torque: 17.5 N·m (178 kgf·cm, 13 ft·lbf)

(b) Install the bolts and back door stay to the back door

Torque: 13 N·m (133 kgf·cm, 10 ft·lbf)

H05285

Outside Quarter Moulding

Upper Rear OutsideRear Door MouldingOutside Rear Door Moulding

Outside Front Door Moulding

Outside Front Fender Moulding

Adhesive Tape

Upper Rear OutsideRear Door MouldingAdhesive Tape

Outside Quarter MouldingAdhesive Tape

(a) Using a heat light, heat the body mounting surface to 40

- 60 °C (104 - 140 °F)

NOTICE:

Do not heat the body excessively.

(b) Wipe off stains with cleaner

CLEAN MOULDING

(a) Using a heat light, heat the moulding surface to 20 - 30

°C (68 - 86 °F)

NOTICE:

Do not heat the moulding excessively.

(b) Remove the adhesive tape from the moulding

(c) Wipe off stains with cleaner

(d) Apply new adhesive tape to moulding as shown in the lustration

Do not heat the body and moulding excessively.

(b) Lift moulding release sheet from the face of moulding

NOTICE:

When the moulding release sheet is removed, make sure that no dirt of dust can get onto the uncoated area.

H05280Adhesive Tape

H05281Adhesive Tape

(a) Remove the screw

(b) Using a heat light, heat the moulding to 40 - 60 °C (104

- 140 °F)

NOTICE:

Do not heat the moulding excessively.

(c) Cut the adhesive tape with a knife

NOTICE:

moulding.

(d) Using a screwdriver, remove the moulding

HINT:

Tape the screwdriver tip before use

(a) Using a heat light, heat the moulding to 40 - 60 °C (104

- 140 °F)

NOTICE:

Do not heat the moulding excessively.

(b) Cut the adhesive tape with a knife

NOTICE:

moulding.

(c) Using a screwdriver, remove the moulding

HINT:

Tape the screwdriver tip before use

(a) Using a heat light, heat the moulding to 40 - 60 °C (104

- 140 °F)

NOTICE:

Do not heat the moulding excessively.

(b) Cut the adhesive tape with a knife

NOTICE:

H05283Adhesive Tape

H05284Adhesive Tape

Tape the screwdriver tip before use

MOULDING

(a) Using a heat light, heat the moulding to 40 - 60 °C (104

- 140°F)

NOTICE:

Do not heat the moulding excessively.

(b) Cut the adhesive tape with a knife

NOTICE:

moulding.

(c) Remove the moulding

(a) Using a heat light, heat the moulding to 40 - 60 °C (104

- 140 °F)

NOTICE:

Do not heat the moulding excessively.

(b) Cut the adhesive tape with a knife

NOTICE:

moulding.

(c) Using a screwdriver, remove the moulding

HINT:

Tape the screwdriver tip before use

H04760SST

(a) Check that the door fit and door lock linkages are adjustedcorrectly

(b) Loosen the striker mounting screws

Torque: 11 N·m (115 kgf·cm, 8 ft·lbf)

(c) Using a plastic hammer, tap the striker to adjust it

H20972

Door Glass Run

Door GlassOutside Handle

Door Lock Cylinder

Door Lock

Window Regulator

Lower FrameDoor Belt Moulding

Tweeter Speaker

Lower FrameBracket GarnishOutside Rear View Mirror

ServiceHole Cover

Door InsideHandle Bezel

Precoated part

8.0 (82, 71 in.·lbf)

27 (275, 20)

5.0 (51, 44 in.·lbf)

Power Window Switch

Door Lock LinkProtector

8.0 (82, 71 in.·lbf)

8.0 (82, 71 in.·lbf) Door Inside

Handle Bezel No 2

Door Check Cover

H04748:2 Clips

Using a screwdriver, remove the lower frame bracket garnish.HINT:

Tape up the screwdriver tip before use

(a) Using a screwdriver, remove the power window switch asshown in the illustration

HINT:

Tape up the screwdriver tip before use

(b) Disconnect the connector

Using a screwdriver, remove the door inside handle bezel No

2 as shown in the illustration

HINT:

Tape up the screwdriver tip before use

(a) Remove the screw

(b) Using a screwdriver, remove the door inside handle bezel

No 1 as shown in the illustration

HINT:

Tape up the screwdriver tip before use

Using a screwdriver, remove the door courtesy light, then connect the connector

dis-HINT:

Tape up the screwdriver tip before use

H04821: Clip

-BODY FRONT DOOR

(a) Remove the 2 caps and the 7 screws

(b) Remove the 3 clips

(c) Insert a screwdriver between the door and the door trim

to pry the trim

NOTICE:

Be careful not to damage the door and the door trim.

HINT:

Tape up the screwdriver tip before use

(d) Pull the trim upward to remove it

(a) Remove the screw and the inside handle

(b) Disconnect the 2 control cables from the inside handle asshown in the illustration

Disconnect the connector, then remove the bolt and the tweeterspeaker

Disconnect the connector, then remove the 3 bolts and the side rear view mirror

(a) Remove the clamps and the wire harness

(b) Remove the service hole cover

(a) Remove the screw

(b) Using a scraper, remove the door belt moulding

HINT:

Tape up the scraper tip before use

(a) Open the door glass until the bolts appear in the servicehole

(b) Remove the 2 bolts and the door glass

Torque: 8.0 N·m (82 kgf·cm, 71 in.·lbf) NOTICE:

Do not damage the door glass.

(a) Disconnect the connector, then remove the 5 bolts.

Torque: 8.0 N·m (82 kgf·cm, 71 in.·lbf)

(b) Loosen the bolt and the window regulator

Torque: 8.0 N·m (82 kgf·cm, 71 in.·lbf)

HINT:

Remove the regulator through the service hole

At the time of reassembly, apply MP grease to the windowregulator

NOTICE:

At the time of reassembly, do not apply grease to the spring

of the window regulator.

(a) Remove the clip and the door lock link protector

(b) Disconnect the connector

(c) Disconnect the 2 links from the outside handle and thedoor lock cylinder

(d) Using a torx wrench, remove the 3 screws and the doorlock through the service hole

Torx wrench: T30 (Part No 09042-00010 or locally manufactured tool)

Torque: 5.0 N·m (51 kgf·cm, 44 in.·lbf)

HINT:

At the time of reassembly:

Apply adhesive to the 3 screws

Part No 08833-00070, THREE BOND 1324 or lent.

equiva-
Remove the protector, and apply MP grease to the slidingand rotating parts of the door lock

BO1JD-01 -

BODY FRONT DOOR

BO-13

REASSEMBLY

Seat Cushion Cover

Seat Cushion Pad

Seat Cushion Frame

Seat Cushion

Inner Shield

Front Seat Inner Belt

Reclining Adjuster Inside Shield

Lower Seat Cushion Shield

Seat CushionOuter Shield

Power SeatSwitch KnobPower Seat Switch

Lumber Support Switch

H03731

AB

Remove the seatback board as shown in the illustration.HINT:

Remove the seatback board in the order of ”A” and ”B” asshown in the illustration

(a) Using a screwdriver, remove the power seat switchknobs

HINT:

Tape up the screwdriver tip before use

(b) Remove the 4 screws

(c) Disconnect the connectors as shown in the illustration.(d) Remove the seat cushion outer shield

(e) Remove the 3 screws and the power seat switch from theseat cushion outer shield

(f) Remove the 2 screws and lumber support switch from theseat cushion outer shield

(a) Remove the clamp, then disconnect the connector.(b) Remove the bolt and the inner belt.

Remove the 3 screws and the seat cushion inner shield

Remove the screw and the lower seat cushion shield as shown

in the illustration

Remove the screw and the front seat cushion shield

(a) Remove the 4 bolts

(b) Remove the clamps from the seat cushion assembly

(a) Disengage the hook

(b) Remove the hog rings and the seat cushion frame fromthe seat cushion cover with pad

-BODY FRONT SEAT

(a) Remove the hog rings

(b) Disengage the hook as shown in the illustration

(c) Disconnect the connectors

(d) Remove the 4 bolts and the seatback assembly

REMOVE SEATBACK FRAME

(a) Remove the hog rings

(b) Remove the 2 headrest supports

(c) Remove the seatback frame from the seatback cover withpad

REMOVE SEATBACK FRAME

(a) Remove the hog rings, the clamps and the 2 bolts.(b) Remove the 2 headrest supports

(c) Remove the seatback frame from the seatback cover withpad

Remove the 2 bolts, the lumber support and the spacer.

Remove the hog rings and the seatback cover from the back pad

(a) Disconnect the connectors

(b) Remove the 2 bolts and the seat position control relay

REMOVE SEAT POSITION SENSOR

Remove the bolt and the seat position sensor then disconnectthe connector

BO1KX-02 -

BODY FRONT SEAT

BO-1 17

INSTALLATION

INSTALL SEAT POSITION SENSOR

Install the seat position sensor with a new bolt, then connect theconnector

Part No.:

Bolt: 90119-06871 Torque: 8.0 N·m (82 kgf·cm, 71 in.·lbf)

Install the seat position control relay with the 2 bolts, then nect the connectors

con-Torque: 5.5 N·m (56 kgf·cm, 49 in.·lbf)

Install the seatback cover to the seatback pad with new hogrings

Install the lumber support and the spacer with the 2 bolts

INSTALL SEATBACK FRAME

(a) Install the seatback cover to the seatback frame

(b) Install new hog rings

(c) Install the 2 headrest supports

INSTALL SEATBACK FRAME

(a) Install the seatback cover to the seatback frame

(b) Install new hog rings, the clamps and the 2 bolts

Torque: 4.7 N·m (48 kgf·cm, 42 in.·lbf)

(c) Install the 2 headrest supports

(a) w/o Side Airbag:

Install the RH reclining adjuster inside shield with a screw

(b) w/ Side Airbag:

Place the airbag connector along the inner seat adjuster,and then install the RH reclining adjuster inside shieldwith a screw so that the connector is placed in between

NOTICE:

When handling the airbag connector, take care not to age the airbag wire harness.

dam-(c) Install the LH reclining adjuster inside shield with a screw

(d) Install the seatback assembly with the 4 bolts

Torque: 43 N·m (440 kgf·cm, 32 ft·lbf)

(e) Install new hog rings

(f) Hang the hook

(g) Connect the connectors

Torque: 37 N·m (380 kgf·cm, 27 ft·lbf)

(a) Install the seat cushion frame with new hog rings to theseat cushion cover with pad

(b) Hang the hook

(a) Install the seat cushion assembly with the 4 bolts to theseat adjuster

Torque: 21 N·m (210 kgf·cm, 15 ft·lbf)

(b) Engage the wire harness clamp

-BODY FRONT SEAT

Install the seat cushion shield with the screw

Install the seat cushion shield with the screw

Install the seat cushion inner shield with the 3 screws

(a) Engage the clamp, then connect the connector

(b) Install the inner belt with the bolt

Torque: 42 N·m (430 kgf·cm, 31 ft·lbf)

(a) Install the power seat switch with the 3 screws

(b) Install the lumber support switch with the 2 screws

(c) Connect the connectors as shown in the illustration.(d) Install the seat cushion outer shield with the 4 screws.(e) Install the power seat switch knobs

BO1KU-04 -

BODY FRONT SEAT

BO-105

REMOVAL

Using a screwdriver, remove the 4 seat track outer covers

HINT:

Tape up the screwdriver tip before use

(a) Remove the 4 bolts

Torque: 42 N·m (430 kgf·cm, 31 ft·lbf)

(b) Disconnect the connectors, then remove the front seat

NOTICE:

Following is the seat heater replacement procedure.

Care should be taken during operation to protect the seatcover from scratches, dirt or accidental cut of thread

REMOVE SEAT HEATER

(a) Remove the hog rings

(b) Remove the seat cushion cover from the pad

(c) Turn the seat cushion cover inside out

(d) Disconnect the seat wires

(e) Remove the tack pins which are fastened to the heater.(f) Remove the seat heater from the seat cushion cover

REMOVE SEAT HEATER

(a) Remove the hog rings and the wires

(b) Remove the seatback cover from the pad

(c) Turn the seatback cover inside out

(d) Disconnect the seat wires.

(e) Remove the tack pins which are fastened to the seat er

heat-(f) Remove the seat heater from the seatback cover

Using a tacker, install a new seat heater to the seat cushion

cov-er with tack pins

Tacker: BANZAI 303XT or equivalent NOTICE:

Do not substitute other metal parts for the of tack pins sufficient distance between the heater and the cover may result in damage to the heater.

C

A

A A

C B

Illustration ”A” and ”B”:

Fasten the cover and the heater with the tack pins ing the seam with the V slit of the heater

(a) Thread the wires through the listing pocket.

(b) Install the seat cushion cover with new hog rings.(c) Turn the seat cushion cover inside out to put it back to itsoriginal position

(a) Thread the wires though the listing pocket

(b) Turn the seatback cover inside out to put it back to its nal position

origi-(c) Install the seatback cover to pad with new hog rings

ADJUST WASHER NOZZLE

Using a tool like the one shown in the illustration, change thedirection of the nozzle hole to adjust the point where washerfluid hits the windshield

5.4 (55, 48 in.·lbf) 5.4 (55, 48 in.·lbf)

BO-32

-BODY FRONT WIPER AND WASHER

FRONT WIPER AND WASHER

COMPONENTS

L G

E U

INSPECT WASHER NOZZLE

While operating the washer, check if the point where the washerfluid hits the windshield is within the range indicated by thehatched line

A: Approx 311 mm (12.24 in.) B: Approx 110 mm (4.33 in.) C: Approx 86 mm (3.39 in.) D: Approx 116 mm (4.57 in.) E: Approx 205 mm (8.07 in.) F: Approx 22 mm (0.87 in.) G: Approx 138 mm (5.43 in.) H: Approx 60 mm (2.36 in.) I: Approx 85 mm (3.35 in.) J: Approx 364 mm (14.33 in.) K: Approx 496 mm (19.53 in.) L: Approx 81 mm (3.19 in.) M: Approx 35 mm (1.38 in.) N: Approx 157 mm (6.18 in.) O: Approx 159 mm (6.26 in.) P: Approx 63 mm (2.48 in.) Q: Approx 169 mm (6.65 in.) R: Approx 331 mm (13.03 in.) S: Approx 465 mm (18.31 in.) T: Approx 468 mm (18.43 in.) U: Approx 45 mm (1.77 in.) V: Approx 104 mm (4.09 in.) W: Approx 119 mm (4.69 in.) X: Approx 44 mm (1.73 in.)

Install the wiper link through the service hole, then torque the

(a) Connect the wiper motor to wiper link

(b) Torque the 4 bolts

(c) Connect the connector

(a) Install the cowl top ventilator louver LH

(b) Install the cowl top ventilator louver RH

(a) Operate the wipers once and turn the wiper switch OFF.(b) Install the wiper arms and tighten nuts by hand

(c) Adjust the installation position of the wiper arms to thepositions shown in the illustration

A: Approx 40 mm (1.57 in.) B: Approx 16 - 26 mm (0.63 - 1.02 in.)

(d) Torque the nuts

Torque: 20 N·m (204 kgf·cm, 15 ft·lbf)

(e) Install the wiper arm caps