Bsi bs en 60603 7 1 2011

BSI Standards PublicationConnectors for electronic equipment Part 7-1: Detail specification for 8-way, shielded, free and fixed connectors... EN 60603-7-1:2011 includes the following sig

BSI Standards Publication

Connectors for electronic equipment

Part 7-1: Detail specification for 8-way, shielded, free and fixed connectors

A list of organizations represented on this committee can be obtained on request to its secretary.

This publication does not purport to include all the necessary provisions of a contract Users are responsible for its correct application

© BSI 2011ISBN 978 0 580 70973 9 ICS 31.220.10

Compliance with a British Standard cannot confer immunity from legal obligations.

This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 July 2011

Amendments issued since publication

Amd No Date Text affected

Management Centre: Avenue Marnix 17, B - 1000 Brussels

© 2011 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members

Ref No EN 60603-7-1:2011 E

Partie 7-1: Spécification particulière pour

les fiches et les embases écrantées à 8

voies

(CEI 60603-7-1:2011)

Steckverbinder für elektronische

Einrichtungen - Teil 7-1: Bauartspezifikation für geschirmte freie und feste Steckverbinder, 8polig

(IEC 60603-7-1:2011)

This European Standard was approved by CENELEC on 2011-05-12 CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration

Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CENELEC member

This European Standard exists in three official versions (English, French, German) A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified

to the Central Secretariat has the same status as the official versions

CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom

Foreword

The text of document 48B/2163/CDV, future edition 3 of IEC 60603-7-1, prepared by SC 48B, Connectors, of IEC TC 48, Electromechanical components and mechanical structures for electronic equipment, was submitted to the IEC-CENELEC parallel vote and was approved by CENELEC as

EN 60603-7-1 on 2011-05-12

This European Standard supersedes EN 60603-7-1:2009

EN 60603-7-1:2011 includes the following significant technical changes with respect to

EN 60603-7-1:2009:

– the correction, or inclusion, of technical references;

– the harmonization of terminology with other parts of the EN 60603-7 series and other referenced documents;

– the modification of screen dimensions so as to include connectors on the market;

– the inclusion of two new test groups (EP and FP) that provides the necessary cascading and

references to other parts of the EN 60603-7 series, and satisfies the requirements of ISO/IEC 11801

to enable correct referencing

Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights CEN and CENELEC shall not be held responsible for identifying any or all such patent rights

The following dates were fixed:

– latest date by which the EN has to be implemented

at national level by publication of an identical

– latest date by which the national standards conflicting

Annex ZA has been added by CENELEC

Endorsement notice

The text of the International Standard IEC 60603-7-1:2011 was approved by CENELEC as a European Standard without any modification

In the official version, for Bibliography, the following notes have to be added for the standards indicated:

IEC 60068-1 NOTE Harmonized as EN 60068-1

Annex ZA

(normative)

Normative references to international publications with their corresponding European publications

The following referenced documents are indispensable for the application of this document For dated

references, only the edition cited applies For undated references, the latest edition of the referenced

document (including any amendments) applies

IEC 60068-2-38 - Environmental testing -

Part 2-38: Tests - Test Z/AD: Composite temperature/humidity cyclic test

EN 60068-2-38 -

IEC 60512 Series Connectors for electronic equipment - Tests

IEC 60512-1 - Connectors for electronic equipment - Tests

and measurements - Part 1: General

IEC 60512-1-100 - Connectors for electronic equipment - Tests

and measurements - Part 1-100: General - Applicable publications

EN 60512-1-100 -

IEC 60603-7 2008 Connectors for electronic equipment -

Part 7: Detail specification for 8-way, unshielded, free and fixed connectors

IEC 62153-4-12 - Metallic communication cable test methods -

Part 4-12: Electromagnetic compatibility (EMC) - Coupling attenuation or screening attenuation of connecting hardware - Absorbing clamp method

- -

ISO 1302 - Geometrical Product Specifications (GPS) -

Indication of surface texture in technical product documentation

CONTENTS INTRODUCTION 6

1 General 7

Scope 71.1

Normative references 71.2

2 Terms and definitions 7

3 Common features and isometric view 8

Isometric view 83.1

Mating information 83.2

General 83.2.1

Fixed connector 93.2.2

Free connector 103.2.3

4 Cable terminations and internal connections – Fixed and free connectors 11

Internal connections 114.1

Cable termination 114.2

5 Gauges 11

6 Characteristics 11

General 116.1

Pin and pair grouping assignment 116.2

Classification into climatic category 116.3

Electrical characteristics 126.4

Creepage and clearance distances 126.4.1

Voltage proof 126.4.2

Current-carrying capacity 126.4.3

Initial contact resistance – Interface only (separable fixed and free 6.4.4

contact) 12Input to output d.c resistance 126.4.5

Input to output d.c resistance unbalance 126.4.6

Initial insulation resistance 136.4.7

Transfer impedance 136.4.8

Coupling attenuation 136.4.9

Mechanical 136.5

Mechanical operation 136.5.1

Insertion and withdrawal forces 136.5.2

7 Tests and test schedule 13

General 137.1

Arrangement for contact resistance tests 147.2

Arrangement for vibration tests 147.3

Test procedures and measuring methods 147.4

Preconditioning 147.5

Wiring and mounting of specimens 147.6

Wiring 147.6.1

Mounting 147.6.2

Test schedules 147.7

Basic (minimum) test schedule 147.7.1

Full test schedule 147.7.2

Annex A (normative) Gauging continuity test 21

Bibliography 25

Figure 1 – Isometric view 8

Figure 2 – Fixed connector details 9

Figure 3 – Free connector view 10

Figure A.1 – Gauge 23

Figure A.2 – Gauge insertion 24

Table 1 – Dimensions for Figure 2 10

Table 2 – Dimensions for Figure 3 11

Table 3 – Creepage and clearance distances 12

Table 4 – Test group P 15

Table 5 – Test group AP 16

Table 6 – Test group BP 17

Table 7 – Test group CP 18

Table 8 – Test group DP 19

Table 9 – Test group GP 20

Table A.1 – Dimensions for Figure A.1 22

INTRODUCTION Applications have emerged which require the use of the interface described in IEC 60603-7 with certain performance specifications at higher frequencies Therefore, a series of detail specifications have been issued in the past few years in support of these new applications In order to improve readability and ease of maintenance, IEC subcommittee 48B (SC 48B) decided to rearrange and restructure these existing documents

This part of IEC 60603-7 contains only the necessary information regarding the shield of the connector and is designed to be used as a base document for all shielded connectors in the IEC 60603-7 series

For further information regarding the IEC 60603-7 style connectors, reference is made to the unshielded base document IEC 60603-7

IEC 60603-7 is the base specification of the whole series Subsequent specifications do not duplicate information given in the base document, but list only additional requirements

The following illustration shows the structure of the IEC 60603-7 series:

Indicates reference for transmission performance (backward compatibility)

Indicates reference for dimensions, mechanical and electrical characteristics, tests and test schedules

CONNECTORS FOR ELECTRONIC EQUIPMENT – Part 7-1: Detail specification for 8-way, shielded,

free and fixed connectors

These connectors are intermateable and interoperable with other IEC 60603-7 series connectors as defined in IEC 60603-7

Normative references

1.2

The following referenced documents are indispensable for the application of this document For dated references, only the edition cited applies For undated references, the latest edition

of the referenced document (including any amendments) applies

IEC 60068-2-38, Environmental testing – Part 2-38: Tests − Test Z/AD: Composite temperature/ humidity cyclic test

IEC 60512 (all parts), Connectors for electronic equipment – Tests and measurements

IEC 60512-1, Connectors for electronic equipment – Tests and measurements – Part 1:

General

IEC 60512-1-100, Connectors for electronic equipment – Tests and measurements –

Part 1-100: General – Applicable publications

IEC 60603-7 (all parts), Connectors for electronic equipment – Part 7: Detail specification for

8-way, unshielded, free and fixed connectors

IEC 60603-7.2008, Connectors for electronic equipment – Part 7: Detail specification for

8-way, unshielded, free and fixed connectors

IEC 60664-1, Insulation coordination for equipment within low-voltage systems – Part 1:

Principles, requirements and tests

IEC 62153-4-12, Metallic communication cable test methods – Part 4-12: Electromagnetic

compatibility (EMC) – Coupling attenuation or screening attenuation of connecting hardware – Absorbing clamp method

ISO 1302, Geometrical Product Specifications (GPS) – Indication of surface texture in

technical product documentation

2 Terms and definitions

For the purposes of this document, the terms and definitions in Clause 2 of IEC 60603-7:2008 applies

3 Common features and isometric view

The overall dimensions and the design of the signal contacts of connectors according to this standard shall conform to all relevant requirements specified by IEC 60603-7

IEC 086/05

1 section A-A: see Figure 2b

2 distance between wall of the fixed connector and the contact area of the shield contact

SF1 applies on both sides of the connector

Figure 2a – View of contact zone

A IEC 791/09

Key

1 contacts shown at rest

2 maximum forward extension of contacts below surface AC1 (see IEC 60603-7) to avoid contact with shields

of free connectors Applies in the mated state

3 dimension to point of shield mating contact

Figure 2b – View of contact zone, section A-A

NOTE Dimensions for Figure 2 are given in Table 1

Figure 2 – Fixed connector details

Table 1 – Dimensions for Figure 2

a Care shall be taken that all shield contacts of the fixed connector always make contact with the shield contacts

of the free connector in the worst case condition to ensure reliable performance

SG2 refers to foremost extension of the shield on the bottom surface of the free connector

the dimension S2 (see IEC 60603-7) applies to both plastic housing and shield

NOTE Dimensions for Figure 3 are given in Table 2

Figure 3 – Free connector view

Table 2 – Dimensions for Figure 3

The connector shall be compliant with the full test schedule in 7.7.2 for all possible variations

of terminations, for example each cable shield construction type the connector is intended to

The characteristics of the signal contacts of connectors according IEC 60603-7-1 shall conform to all relevant requirements specified by IEC 60603-7

Pin and pair grouping assignment

6.2

The pin and pair grouping assignment of 6.2 of IEC 60603-7:2008 applies

Classification into climatic category

6.3

Connectors according to IEC 60603-7-1 are classified in the same climatic categories as defined by IEC 60603-7

Therefore, the creepage and clearance distances in Table 3 are given as operating characteristics of mated connectors

In practice, reductions in creepage or clearance distances may occur due to the conductive pattern of the printed board or the wiring used, and shall duly be taken into account

Table 3 – Creepage and clearance distances

Minimum distance between contacts and shield or chassis Creepage

IEC 60512, Test 4a, Method A

Standard atmospheric conditions

Shield contact: 20 mΩ maximum

Input to output d.c resistance

Initial insulation resistance

IEC 60512-26-100, Test 26e

Mated connectors, terminated with each cable construction intended to be allowed for these connectors

All types: ≤0,1f0,3 Ω from 1 MHz to 10 MHz

where f is the frequency in MHz

NOTE Coupling attenuation is assumed to be fulfilled when transverse conversion loss and transverse conversion transfer loss are met on the full bandwidth

Mechanical

6.5

Mechanical operation

6.5.1

The mechanical operation specification of 6.6 of IEC 60603-7:2008 applies

Insertion and withdrawal forces

6.5.2

Conditions:

IEC 60512, Test 13b

Speed: 10 mm/s maximum

All types, insertion and withdrawal: 30 N maximum

7 Tests and test schedule

General

7.1

See 7.1 of IEC 60603-7:2008

Arrangement for contact resistance tests

7.2

For useful information regarding contact resistance tests see 7.2 of IEC 60603-7:2008

Arrangement for vibration tests

7.3

For useful information regarding the principle of vibration tests see 7.3 of IEC 60603-7:2008

Test procedures and measuring methods

The test parameters required shall not be less than those listed in Clause 6

Basic (minimum) test schedule

For a complete test sequence, a minimum of 50+N specimens are needed This equals

5 groups of 10 for test AP, BP, CP, DP, EP and FP The N groups of 1 shall be for the “shield performance” testing, group GP The N stands for each cable shield construction type the connectors are intended to be used for Test group GP shall be performed N times with the

specimens terminated with the different cable construction types the connectors are intended

All specimens shall be subjected to the following tests in addition to those specified in 7.7.2.2

of IEC 60603-7:2008 All the test group specimens shall be subjected to the preliminary group

P tests in the following sequence; see Table 4

The specimens shall then be divided into the appropriate number of groups All connectors in each group shall undergo the following tests as described in the sequence given, with the required alteration of the sequence of tests or adding of new tests to verify additional connector characteristics