Bsi bs en 15061 2007 + a1 2008

This Euro e n St an ard de ls w it h al sig ificant hazard , hazardou sit uat ion an event s relev ant for st rip proces in lne mac iner y an eq ipmen when u ed as int en ed an u der con

N at i onal? f?o?r?e?w?o?r?d

Th is Brit ish St an d ard is t h e UK implem ent at io of EN 1? ??:? ? +A1:2 0

I su persed es BS EN ?? ???? ? ?? ? ??? ????? ?? ? ???? ?

T h e start an d fi n i sh of t ext i n t rod u ced or al t ered by am en d m en t i s i n d i cat ed i n t h e

t ex t by t ags T ags in d icat in g ch an ges t o CEN t ex t carry t h e n um ber of t h e CEN

amen d men t For ex ample, t ex t alt ered by CEN am end men t A1 is

A lst of organ izat ion s represent ed o t h is commit t e? ca be o t ain ed o

requ est t o it s se ret ary

?? ????? ????? ?? d oes n ot pu rport t o in clu de al ? ? ??n ec s ary provision s of a

con t ract Users are resp n sible for it s correct a plcat ion

Compla nce with a Br itish Sta nda r d ca nnot confer immu nit y fr om leg a l

This Euro e n St an ard wa a prov ed b CEN o 2 Se temb r 2 0 a d in lu e A me dme t 1 a prov ed b CEN o 2 Oct ob r 2 0

CEN memb rs are b u d t o c mply with th CEN/ CENELEC Intern l R eg lat io s whic stip late t he c n itio s for giv in t his Euro e n

St an ard th st at us of a n t io al sta d rd with ut a y alterat io Up-t o-d t e lst s a d biblo ra hic l refere c s c n ernin s c n t io al

st an ard ma b o tain d o a plc t io t o th CEN Ma a eme t Ce tre or t o a y CEN memb r

This Euro e n St an ard e ist s in thre oficial v ersio s (En ls ,Fre c , Germa ) A v ersio in a y th r la g a e ma e b t ra slat io

u d r t he re p n ibity f a CEN memb r into its own la g a e a d n t ifie to th CEN Ma a eme t Ce t re h s t he s me stat us a th

oficial v ersio s

CEN memb rs are t he n t io al st an ard b die of A ustria, Belgium,Bulg ria,Cy pru ,Cz c R ep blc,De mark,Esto ia,Finla d,

Fra c ,Germa y , Gre c , Hu g ry ,Ic la d, Irela d,It aly , L tv ia,Lith a ia, L x mb urg,Malta, Net herla d ,Norway , Pola d, Port ug l

R oma ia,Slov ak ia, Slov enia, Sp in,Swe e ,Swit zerla d a d Unit ed K in d m

EU ROPEA N COMMI TT E FO STA N DA RDI ZA TI ON

COMIT EU OPÉ N DE NO MALISATION

EUR PÄISCHES KOMIT E FÜ NORMUN

Management Cent re: rue de St as art ,3 B- 10 0 Brus els

Cont ent s Page

Foreword .6

Introd ction 7

1 Sco e 8

2 Normativ refere c s .9

3 Terms a d d finition 12 4 List of sig ific nt h zard 14 5 Safety re uireme t s a d/ or me s re 14 5.1 Ge eral d sign re uireme ts .14 5.1.1 Introd ction 14 5.1.2 Stru tural a s mbly .15 5.1.3 Safety layout 15 5.1.4 Ac e s to t he lne 16 5.1.5 Guard 17 5.1.6 Guard- rai 17 5.1.7 Safety sig s a d warnin de ic s .17 5.1.8 Safety - relate control s stems .18 5.1.9 Person l prote tiv e uipme t (PPE) .18 5.1.10 Ele tric l e uipme t .18 5.1.1 Hy dra l c, pn umatic, co lng a d lubric tion s stems 18 5.1.12 Fluid systems c r ying or cont aining fluid 18 5.1.13 Material to be dis h rg d to drain 18 5.1.14 Ergonomic prin iple 19 5.1.15 Surfa e temperature a d h at ra iation 19 5.1.16 Fire prote t ion .19 5.1.17 Vibration 19 5.1.18 Mainte a c on e uipme t containin da g rou s bsta c s .19 5.1.19 Link ed e uipme t .2

5.2 List of sig ific nt h zard , h zardou situ tion , s fety re uireme ts a d/or me s re for t ermin l e uipme t 2

5.2.1 Ge eral 2

5.2.2 Hy dra l c a d pn umatic e uipme t .2

5.2.3 Brid e , cros ov rs, g id s 2

5.2.4 Pulpits 2

5.2.5 Coi tra sp rt a d h n l n e uipme t 2

5.2.7 Sh ars a d s rap/sample h ndln e uipme t 2

5.2.8 Strip g iding a d con eyin e uipme t .2

5.2.9 Strip a c mulators 3

5.2.10 Sid trimmin ma hin s 31

5.2.1 Strip in pe tion sta d 3

5.2.12 Coi n e uipme t .3

5.2.13 Strip con e tin s stem 3

5.2.14 Oi n sy st em 3

5.2.15 Me s ring d vic s a d displa u its 3

5.2.16 Mark in d vic s for strip 3

5.3 List of sig ific nt h zard , h zardou situ tion , s fety re uireme ts a d/or me s re for proc s in e uipme t 3

5.3.1 Ge eral 3

5.3.2 Hydra l c a d pn umatic e uipme t 4

5.3.3 Brid e , cros ov rs, g id s 4

5.3.4 Pulpits 4

5.3.5 Pic l n 4

5.3.6 Pre- tre tme t 4

5.3.7 Hot dip in 4

5.3.8 Ele tro pla n 5

5.3.9 Te sion le el er, s ale bre k er .5

5.3.10 Org nic coatin by rol coat er 5

5.3.1 Chemic l post- tre tme t s ction (Activ tion, Phosph tizin , Chromatizin , R ol coatin ) .6

5.4 Spe ial s fety req ireme t s or me s re 6

5.4.1 Ge eral 6

5.4.2 Hold- to- ru control d vic 6

5.4.3 Me h nic l re traint de ic s .6

5.4.4 Ac e s to th strip for in pe tion 6

5.5 Nois re u tion a a s fety re uireme t 6

5.5.1 Nois re u tion at sourc by d sig 6

5.5.2 Nois re u tion by prote tiv me s re 6

5.5.3 Nois re u tion by information 6

5.5.4 Nois sourc s a d ex ample of nois re uction me s re 6

6 Verific tion of th s fety req ireme ts a d/or me s re 6

7 Information for u e 6

7.1 Ge eral 6

7.2 Safety sig s a d warnin d vic s 6

7.3 Minimum mark ing 6

7.4 In tru tion h n b ok 6

7.4.2 Id ntifyin information 6

7.4.3 Detaie information/in truction 6

7.4.4 Operation .7

7.5 Maint en n e ma u l 71

Ann x A (normat iv e) Safety re uireme ts a d/or me s res for ele tric l e uipme t 7

Ann x B (normat iv e) Nois te t cod 7

Ann x C (informat iv e) Ex mple for ma ufa turer's s fety in tru tion for mainte a c at strip proc s in ln s 8

Ann x D (informat iv e) Ex mplary solution 8

Ann x ZA (informat iv e) Relations ip betwe n this Euro e n Sta d rd a d th Es e tial R eq ireme ts of EU Direc v 9 /3 /EC 8

Ann x ZB (informat iv e) !Relation hip betwe n this Euro e n Sta d rd a d th Es e tial R eq ireme ts of EU Directiv 2 0 /42/ EC" .8

Biblography 9

Fig re

Fig re D.1 — Ex ample for a tomatic mod s of o eration (3.13) 8

Fig re D.2 — Mov ble platorm (s e 5.3.7.1.1) .8

Fig re D.3 — Ex ample for prote te walk way s 8

Fig re D.4 — Ex ample for prote te walk way s 8

Fig re D.5 — Ex ample for prote te inspe tion sta d (horizontal) 8

Fig re D.6 — Ex ample for a in pe tion sta d prote te by a do r with g ard loc in a d ro fin (5.2.1 ) 8

Fig re D.7 — Ex ample of a platin s ction .8

Fig re D.8 — Dia rammatic view of a ele troly tic platin pla t 8

Fig re D.9 — Ex ample of fla g cov r 8

Fig re D.10 — Ex mple of re ers d rotation in c s of cle nin t he coater rols (5.3.10, 5.3.1 2) .8

Table Table 1 — List of sig ific nt h zard , hazardou situ tion , s fety re uireme ts a d/ or me s re for termin l e uipme t 2

Table 2 — List of sig ific nt h zard , hazardou situ tion , s fety re uireme ts a d/ or me s re for proc s in e uipme t 3

Table 3 — Nois sourc s of strip proc s in l n s a d ex emplary nois re u tion me s re 6

Table A.1 — Sto fu ction 7

Table B.1 — Ex ample of d clare d al- number nois emis ion v lu s for work station a d spe ifie me s rin p ints 7

Foreword

This doc ment (EN 15 61:2 0 +A 1:2 0 ) has b en pre ared by Tec nical Commit t ee CEN/TC 3 2

“Eq ipment s for makin an s a in of met als - Safet y req irement s”, t he secretariat of whic is held by DIN

This Euro e n St an ard s al b given t he st atu of a nat ional st an ard, eit her by publcat ion of an ident ical

t ext or by en orsemen at t he latest by May 2 0 , an conflct in nat ional st an ar ds s al b w it hdrawn at t he

lat est by Decemb r 2 0

This doc ment in lu es A men ment 1, a proved by CEN on 2 0 -10-2

This doc ment s p rsedes EN 15 61:2 0

The st art an finis of t ext int rod ced or alt ered by amen ment is in icat ed in t he t ext by t ag ! "

!This Eur op an St an ar d has b en pre ared u der a man at e given to CEN by t he Euro e n Commis ion

an the Euro e n Fre Trade As ociat ion, an s p ort s es ent ial req irement s of EC Direct ive(s)

F r relat ion hip with EC Direct iv e(s), se informat iv e An exes ZA an Z , w hic are int egral p rt s of t his

doc men "

This st an ard was ela orated by CEN/TC 3 2/WG4 c omprisin exp rt s fom t he folowin cou t ries: Aust ria,

German , Italy, The Net her lan s an Sw eden

At t ent ion is draw n to t he p s ibi ty that some of t he element s of t his doc ment may b t he s bject of p t ent

rig t s CEN [an /or CENELEC] s al not b held resp n ible for ident ifyin an or al s c p t ent rig t s

Accordin t o t he CEN/CENELEC Internal Reg lat ion , t he national st an ard organization of t he folow in

cou t ries are b u d t o implement t his Euro e n St an ard: Aust ria, Belgium, Bulga a, Cypru , Czec

Re ublc, Denmark, Est onia, Finlan , Fran e, German , Gre ce, Hu gar y, Icelan , Irelan , It aly, L t via,

Lit huania, Lu emb urg, Malt a, Netherlan s, Nor way, Polan , Port ugal, R omania, Slov akia, Slovenia, Sp in,

Sweden, Sw itzerlan an United Kin dom

Int roduct ion

This Euro e n St an ard is a typ C st an ard as st ated in EN ISO 1210

The mac iner y con erned an t he extent t o whic hazard , hazardou sit uat ion an event s are covered ar e

in icat ed in the s o e of t his Euro e n St an ar d When pr ovision of t his typ C st an ard are diferent fom

t hose w hic are st ated in typ A or B st an ard , t he provision of t his typ C stan ard take preceden e over

t he prov ision of t he ot her st an ard , for mac ines t hat have b en desig ed an buit ac ordin to t he

provision of t his typ C st an ard

Where for clarity an example of a prev entiv e me s re is given in t his st an ard, t his s ould not b en

con idered as t he only p s ible solution A ny ot her solut ion le din t o the same ris red ct ion is p rmis ible if

an eq iv alent level of safet y is ac iev ed

1 Scope

This Euro e n St an ard defines t he he lt h an safety req irement s of st rip proces in lnes (se 3.1)

This Euro e n St an ard de ls w it h al sig ificant hazard , hazardou sit uat ion an event s relev ant for st rip

proces in lne mac iner y an eq ipmen when u ed as int en ed an u der con it ion forese n by the

man fact urer, but also in lu es forese a le fault s an malfu ct ion in case of mis se

This Euro e n Stan ard sp cifies t he req irement s t o en ure the safety of p rson whic are t o b

con idered an met d rin t he desig , as embly, tran p rt , commis ionin , o eration, maint enan e an

decommis ionin of t he eq ipmen

This Euro e n Sta d rd ap le to:

St rip proces in lnes for tre t in met al st r ip: fom t ake-ov er p int (se 3.6) of t he ent r y sect ion (t erminal

eq ipmen se 3.2) t hrou h t he proces (proces in an terminal eq ipmen se 3.3 an 3.2) up t o the tak

e-ov er p int of t he exit sect ion or int erace t o ot her lnes (t erminal eq ipment )

Termin l e uipme t for: Proc s in a d termin l e uipme t for: Termin l e uipme t for:

Ent ry sect ion

for a n aln ln s t he re uireme t or related

proc es in e uipme t 5.3.5 to 5.3.1 ) is c v ere b

t his st an ard T he re uireme ts for the furn c of

a n aln ln s are c ov ere b EN 7 6-1, EN 7 6-2 a d

EN 7 6-3

Exit sect ion

This Euro e n Sta dard doe not cov r:

⎯ Furnaces in ac ordan e w ith EN 7 6-1, EN 7 6-2 an EN 7 6-3;

⎯ Dr yers an ov en in ac ordan e w it h EN 15 9;

⎯ Coi t ran p rtin s stem b fore t ake-ov erp int at t he ent r y section an aft er take-ov er p int at t he exit

sect ion, e g ho k conv ey ors, ov er he d cranes, fork lft an raiw ay t ru k an other vehicles;

⎯ St orage eq ipment for cois;

⎯ Rols o eq ipmen

If a plca le, the safety req irement s of t hose st an ar ds ment ioned a ov e s ould b con idered

This Euro e n St an ar d is not a plca le to st rip proces in lne mac inery an eq ipmen whic are

man fact ured b fore t he dat e of publcat ion of t his st an ard by CEN

2 Normative references

The folow in referen ed doc ment s are in isp n a le for t he a plcation of this Euro e n St an ard F r

dat ed referen es, only t he edition cited a ples F r u dated referen es, t he latest edit ion of t he referen ed

doc ment in lu in an amen ment s) a ples

!deleted te t"

EN 3 9, Safety ofmachin ry — Minimum g p to a oid crus hin ofp rts of th h ma b dy

EN 614-1:2 0 , Safety ofmachin ry — Ergo nomic des ig n principle — Part 1: Termin lo gy a d g n ral

principles

EN 614-2, S afety ofmachin ry — Erg on mic des ig principle — Part 2: Interactio s b twe n th des ign of

machin ry a d work tas ks

EN 6 6-1, S afety of mac hin ry — R eductio of risks to h alth fom h z rdo s substa c s emited b

machin ry — Part 1: Princip le a d s pecificatio s for machin ry ma ufacturers

EN 6 6-2, Safety of mac hin ry — R eductio n o f ris k to h alth fom h z rdo s s ubs ta ces emited b

machin ry — Part 2 : Meth dolo y le din to v rificatio procedure

EN 6 9, Workp lace atmosp here — Gu ida ce for th as s es s me t o f e po s u re b in alatio to chemic al

a e ts fo r comp aris on with lmit v lu s a d me s ureme t s trate y

!deleted te t"

EN 8 2, Safety ofmachin ry - Vis ual da g er s ig als - G en ral req u ireme ts , des ig a d tes tin

EN 8 4-1, Safety ofmachin ry — Erg o nomics re uireme ts for th des ig n ofdis pla s a d control actu ators

— Part 1: Ge eral principle for h ma interactio s with dis pla s a d control actu ators

EN 8 4-2, Safety ofmachin ry — Erg o nomics re uireme ts for th des ig n ofdis pla s a d control actu ators

— Part 2: Dis pla s

EN 8 4-3, Safety ofmachin ry — Erg o nomics re uireme ts for th des ig n ofdis pla s a d control actu ators

— Part 3: C ontrol actu ators

EN 9 3:19 7, Safety of machin ry — Gu rds — Ge eral re uireme ts fo r th des ig a d cons truc tio n offix d

a d mo a le g ards

EN 9 1, Safety ofmachin ry — Sys tem ofa ditory a d vis ual da g r a d info rmatio s ig nals

EN 9 2, Safety of ma hin ry — Safety req u ireme ts for flu id p wer systems a d th ir c mp n nts —

Hydra lcs

EN 9 3, Safety of ma hin ry — Safety req u ireme ts for flu id p wer systems a d th ir c mp n nts —

Pn umatics

EN 9 9, Safety of machin ry — Th p s itio in o f p rotectiv eq uipme t in res pect ofap pro ach s pe ds of

S afety ofmachin ry — Principle fo r ris k ass es s me t

EN 10 8, Safety ofma hin ry — Interlo ckin de ic es ass ociated with guards - Prin iples for desig a d

s electio

EN 1 2 -1, Ex los iv atmo s ph re - Ex lo sio p re e tio a d protectio - Part 1: B as ic concepts a d

metho dolo gy

EN 12 8, Fou ndry Machin ry — Safety requ ireme ts for a ras iv blas tin e uipme t

EN 12 9, Mecha ical vibratio a d s hock — Vibratio is olatio of machin s — Informatio n for th a plcatio

o fs o urce is olatio

EN 17 0-2, Safety ofmac hin ry - Pres s ure s ens itiv p ro tectiv de ices - Part 2: Ge eral p rinciple for th

des ig n a d tes tin ofpres s ure s ens itiv edg s a d pres s ure s ens itiv b rs

EN 18 7, Safety ofmachin ry — Inte ral lg tin ofmachin s

EN 12 9 -1, Fix d firefig htin s ystems — C omp n nts for g s e tin uishin sys tems — Part 1:

Req u ireme nts a d tes t metho ds for electrical a tomatic contro l a d dela de ices

EN 1219 -3; Safety ofmac hin ry — Assessme t a d redu tio of risks arisin fom radiatio emited b

machin ry — Part 3 : Redu ctio of radiatio b ate u atio or s cre nin

EN 12 5 ; Scre n for las er workin places — S afety req u ireme ts a d tes tin

EN 13 7 , Safety o f machin ry — Fire pre e tio a d protectio n

EN 13 8 -1, Metal c indus trial pipin — Part 1: Ge eral

EN 13 8 -2, Metal c indus trial p ipin — Part 2: Materials

EN 13 8 -3, Metal c indus trial pipin — Part 3: D esig a d calculatio n

2

EN 13 8 -4, Metal c indus trial pipin — Part 4 : Fa ricatio a d ins talatio

EN 13 8 -5, Metal c indus trial pipin — Part 5: Ins pectio a d tes tin

EN 6 2 4-1:2 0 , Safety ofmachin ry — Electrical equipme t ofmachin s — Part 1: Ge eral requireme ts

(IEC 6020 4 -1: 20 05, modified)

prEN 6 8 5-1, Safety of las er p roducts — Part 1: Eq u ip me t clas s ificatio a d req uireme ts

EN 6 8 5-4, Safety oflas er pro ducts - Part 4 : L s er g uards (IEC 6 8 25-4 :2 0 6)

EN 61310-1, Safety of machin ry - Indicatio , markin a d actu tio - Part 1: Req uireme ts for vis ual,

a ditory a d tactie s ig als (IEC 61310-1: 199 5)

EN 61310-2, Safety ofmac hin ry - Indicatio , markin a d actu atio - Part 2: Req uireme ts for markin (IEC

61310- 2: 19 95)

EN 614 6-1

)

Safety ofmachin ry - Electro - s ensitiv protectiv equ ipme t - Part 1: Ge eral req u ireme ts a d

tes ts (IEC 614 96- 1: 2 004 , modified)

prEN 614 6-3, Safety o f machin ry — Electro-s ensitiv pro tectiv e uipme t — Part 3: Particu lar re

uire-me ts for Activ O p to-electro ic Protectiv D evices res po s iv to D ifus e R eflectio (AOPD D R)

EN ISO 4 71:19 6, Aco us tics — D eclaratio a d v rificatio n of n is e emis s io v lu s of machin ry a d

equ ipme t (ISO 4 8 71:19 96)

EN ISO 7 31, Erg n mics - D an er s ig als fo r pu blc a d work are s - Audito ry da g r s ig nals (ISO

EN ISO 1 0 4-3, Erg on mic des ig of contro l centre - Part 3: Co trol ro m la o t (ISO 1 0 64 - 3: 199 9 )

EN ISO 1 0 4-4, Erg no mic des ig n o f control centre - Part 4 : L y ut a d dime s io ns ofwo rks tatio ns (IS O

EN ISO 1 2 2, Acous tics - Nois e emited b machin ry a d eq u ipme t - Me sureme t ofemis s io s ou d

pres s ure le els at a work s tatio a d at oth r s p ecified p s itio s - Surv y meth d in s itu (ISO 1 2 02:1995)

EN ISO 1 6 8-1, Acous tics - Recomme ded practice for th des ig o f lo w- nois e machin ry a d eq uipme t -

Part 1: Pla nin (ISO /T 1 6 8-1: 1995)

EN ISO 1210 -1:2 0 , Safety of machin ry - Bas ic concepts , g en ral principles for des ig - Part 1: B as ic

termin lo y, meth dolo y (ISO 12 10 -1: 20 03)

EN ISO 1210 -2:2 0 , Safety ofmachin ry - Basic concepts , g n ral p rinc iple for des ig n - Part 2: Technic al

principle (ISO 12 10 -2 : 20 03)

EN ISO 13 3 -1, Erg o nomics o fth th rmal e viro me t - Meth ds for th as s es s me t ofhuma res p ons es

to contact with s uraces - Part 1: Hot s uraces (ISO 13 732- 1:2 0 6)

3

)

T o b ame d d b EN 614 6-1/prA1 (2 0 -0 )

EN ISO 13 4 -1:2 0 , S afety of ma hin ry - Safety-related p rts of c ntrol systems - Part 1: G en ral

principle for des ig (ISO 1384 9 - 1: 20 06)

EN ISO 13 5 :2 0 , Safety o fmachin ry - Emerg enc y s to - Principle fo r des ig n (ISO 13 50: 2 00 )

!EN ISO 13 5 :2 0 , Safety ofmachin ry – Safety dis ta ces to pre e t h z rd zo ne b in re ched b

u p er a d lo wer lmb (ISO 138 57: 2 00 )"

EN ISO 1412 -1, Safety of machin ry - Perma e t me n ofacces s to machin ry - Part 1: Ch ice of fix d

me n ofacces s b twe n two le els (ISO 14 122- 1:20 01)

EN ISO 1412 -2, Safety ofmachin ry - Perma e t me n ofacces s to machin ry - Part 2: Workin platfo rms

a d walkwa s (ISO 14 122-2: 20 01)

EN ISO 1412 -3, Safety ofmachin ry - Perma e t me n o f acces s to machin ry - Part 3: Stairs , s te lad ers

a d g ard- rais (ISO 14 122- 3: 200 1)

EN ISO 1412 -4, S afety o fmachin ry - Perma e t me n ofacces s to machin ry - Part 4 : Fix d lad ers (ISO

14 12 2- 4 : 2 004 )

EN ISO 15 0 -1, O phth lmic ins trume ts - Fu dame tal req uireme ts a d tes t meth ds - Part 1: Ge eral

req uireme ts ap plcable to al o phth lmic ins tru me ts (ISO 15004 - 1: 20 06)

ISO 3 6 -1, Gra hical s ymb ls — Safety colo rs a d s afety s ig ns — Part 1: Des ig princip le for s afety s ig s

in work laces a d p blc are s

ISO 7 0 , Gra hical s ymb ls for us e o eq u ipme t — Inde a d s yn ps is

IEC 614 6-2, Safety ofmachin ry — Electro-s ens itiv protectiv equ ipme t — Part 2: Particu lar req uireme ts

for eq uipme t us in activ op to-electro nic p rotectiv de ices (AO PD s )

CLC/R 0 4-0 1:19 9, Safety o fmachin ry — Guida ce a d reco mme datio ns for th a oida ce ofh z rds

du to s tatic electricity

3 Terms and definitions

F r t he purp ses of t his doc men t he terms an definition given in EN ISO 1210 -1:2 0 an t he folow in

eq ipment for mov in , g idin , con ect in , dividin an t rimmin t he met al st rip, coi han ln eq ipment an

relat ed au i ary eq ipment lke h dr aulc an pneumat ic eq ipment

NOT E E g se Fig re D.7

3.5

s fety lay out

des ript ion of lne-elat ed eq ipment with safety fu ct ion w hic s ould en ur e safe o eration of t he st r ip

proces in lne, av oidin haz ard or hazardou sit uat ion for, e g u aut horized ac es

serv ice, in p ction an re air of al mac iner y an eq ipment of t he st rip proces in lne

NOT E For d tais, se EN 13 0

3.13

mod s of operation

mac inery an eq ipment of st rip proces in lnes, i e sin le mac ines or groups of int ercon ect ed p rts,

can fu ct ion u der diferent modes of o erat ion (se Fig re D.1)

a) ma ual mod

mode of o eration in whic ev er y sin le fu ction of the eq ipment is cont roled by an o erat or by me n of a

hold-t o-u cont rol or eq ivalent device (3.2 of EN ISO 1210 -1:2 0 )

b) s mi- automatic mod

mode of o eration of t he mac iner y con ist in of a se es of aut omat ic seq en es (s mmar y of fu ct ion ) into

w hic t he whole workin c cle is s bdivided: at t he en of e c seq en e, st arted by t he o erat or an t hen

cont roled by a programma le elect ronic s stem, t he o erat ion is aut omat icaly sto p d, an a new comman

of t he o erat or is ne ded t o init iat e the next seq en e

c) a tomatic mod

mode of o erat ion in whic t he proces , e g a c cle of s c ces iv e or p ralel seq en es, on e initiated by

t he o erator, is t otaly controled by a pr ogramma le elect ronic s st em: re etit ion of t he workin c cle of t he

mac inery t akes place w it hout an o erat or int er v ent ion req ired, as lon as t he ru nin con it ion are met

3.14

train d personn l

p rson w it h t he k owled e of s st ems, b c grou d, exp rien e an a i ty t o o erate an / or maint ain t he

3.15

u a thoris d person

p rson not p rmit t ed t o enter cert ain are s or t o p rorm cert ain act ion in the are of st rip proces in lnes in

relation w ith t he o eration an / or maint enan e of t he eq ipment

4 List of significant haz ards

This clau e cont ain al sig ificant hazard , haz ardou sit uat ion an ev ent s, as far as t hey are de lt w it h in

t his st an ard, identified by ris as es ment as sig ificant for t his typ of mac iner y an whic req ires action

t o elminat e or red ce t he r is

The ris identificat ion was det ermined as folows:

a) p t ent ialy hazardou sit uation havin sig ificant r is s;

b) t he safety r eq irement s an /or me s res whic s al b in orp rated into t he mac inery/eq ipmen

c) an sp cial in t ru t ion whic w il ne d t o b commu icat ed to t he u er

The sig ificant hazard an hazardou situation an ev ent s are lst ed in Column 1 an 2 of Ta le 1 for

t erminal eq ipment se 5.2) an Ta le 2 for proces in eq ipment se 5.3)

In ad it ion it is imp rt ant t hat t he man fact urers s al ident ify t hrou h t heir own ris as es ment (se

EN 10 0) whic of t he hazard lst ed in Ta le 1 an 2 are sig ificant for mac iner y/eq ipment int erln ed t o a

lne It s al in lu e hazard relat ed t o t he s rou din (e g wal/ buidin , cranes, ot her eq ipment ) whic are

ln ed t o st rip pr oces in lnes

The man fact urer s al t ake ac ou t of t he provision an safety req irement s refered t o in these stan ar ds

an lst ed in Clau e 2, if a plca le

5 Safet y requirement s and/ or measures

5.1 Ge eral design re uireme t s

5.1.1 Introd ction

St rip proces in lnes conformin t o t his st an ard s al comply w it h t he safety req irement s an /or me s res

set out in Clau e 5 t oget her wit h those set out in Annexes A an B an t he informat ion for u e as defined in

Clau e 7

This st an ard as umes, t hat

⎯ st rip proc es in lnes are o erat ed an maint ained by adeq at ely t rained c omp t ent p rson el Man al

int er v ent ion for set t in , adju t ment an maint enan e is ac e t ed as p rt of t he normal u e;

⎯ st rip proces in lne is u ed wit h adeq ate workplace lg t in conformin t o EN 12 6 -1 or to local

reg lat ion

The man fact urer s al also in lu e in t he informat ion for u e al det ais req ired for a safe o eratin proces

u der normal o erat in con ition The man fact urer s al also des rib t he sp cific safety me s res in case

of sp cial o eratin modes, e g maint enan e an adju t ment work

Safety dev ices s al b pr ot ect ed again t damage In p rt ic lar they s al b robu t t o w ith t an damages

relat ed t o normal o eration in t he resp ct iv e ar ea, e g cau ed by thermal radiat ion, vibrat ion, water

con en at ion, d s et c

The o erators p sit ion s al b so desig ed t hat feq ent ly u ed cont rols b locat ed in a zone of comfort

re c Oc asionaly u ed cont rols can b locat ed in zone of re c (se EN ISO 6 8 )

Go d direct visibi ty fom o erat or's p sition t o the o erat in proces s al b en ured If req ired, vis al aid

(e g CCTV , mirors) s al b prov ided

Man fact urers of st rip proces in lnes are normaly not inv olv ed in plan in t he ent ire plant e g hals, civi

w ork ) But in an case they hav e t o take int o ac ou t t he folow in asp ct s in order t o en ure go d

placement an safe o er at ion of t he st rip proces in lne:

⎯ ac es ibi ty, ac ordin to the req irement s of 5.1.4;

⎯ maint enan e an cle ran e ga s for cle nin , ac ordin t o t he req irement s of !EN ISO 13 5 ",

EN 3 9, !deleted te t", EN 9 3 an EN 10 8;

⎯ es a e routes;

⎯ mov ement of mac iner y an mat erials, ac ordin to t he req irement s of EN 9 9;

⎯ safe o erat ion, ac ordin to t he req irement s of 5.2 an 5.3;

⎯ he lt h an safety at t he workplace, ac ordin t o the req irement s of !EN ISO 13 5 ", EN 9 3; an

⎯ prev ent ion of emis ion hazardou t o he lt h at he w orkplace (e g noise, vibration, p lut ion)

The folowin clau es s ow general desig an sp cial safety req irement s an /or me s res Their relevan e

t o t he sig ificant hazard an hazardou situation are s own in Ta le 1 an Ta le 2

5.1.2 Stru tural a s mbly

The man fact urer s al u dert ake an recor d desig calc lat ion t o s ow that the st ru t ural as embly, e g

st eel sect ion , au i aries, an services, whic form p rt of t he eq ipment are adeq at e for safety fu ct ion

u der inten ed u e

5.1.3 Safety layout

The man fact urer s al pre are a safety layout doc ment of t he st rip proces in lne The aim of t he safety

layout is t o give informat ion, normaly by me n of one or more drawin a out he ph sical p sition of safety

relat ed element s at t he st rip proces in lne lke, e g

⎯ dan er zones;

⎯ pulpit , cont rol st an ;

⎯ v is al w arnin eq ipment e g sig al lg t s);

⎯ emergen y sto but t on ;

⎯ es a e routes (if neces ar y , e g for large lnes);

⎯ ot her safety-elated safety markin ;

⎯ g ard , safety do rs, safet y lg t b riers et c

⎯ emergen y s owers

5.1.4 Ac e s to th ln

5.1.4.1 Ac e s to o eratin p ints

All p rt s of eq ipmen e g cont rol st an s, pulpit s, u dergrou d are s, in p ct ion an service flo rs, whic

p rson el is req ired to hav e ac es for o erat ion or maint enan e s al b serv ed by adeq ate me n of

ac es Su h me n of ac es (lke st airway , walk w ay , plat forms, et c.) s al me t t he req ir ement s as

defined in EN ISO 1412 -1, EN ISO 1412 -2, EN ISO 1412 -3 an EN ISO 1412 -4

Person s al b protect ed again t prod c he t radiation an jet s of hig pres ur e fluid or gases (examples

are i u t rat ed in Fig r es D.3 t o D.6)

Suraces for walkin or st an in s al b select ed so that t he ris s of slps, t rips an fals cau ed by s ale, oi,

emulsion an /or lubricant are avoided or red ced ac ordin t o 5.5.6 of EN ISO 1210 -2:2 0

5.1.4.2 Ac e s to d n er zon s

a) In general, st rip proces in lnes s al b safeg arded in s c a w ay t hat hazardou sit uat ion arisin

fom ac es of p rson t o t he lne s al b prev ent ed

b) Where aut omat ic o erat ion t ake place (e g coi n , st rip in mot ion, coi t ran p rt ) ac es s al b

prev ent ed by g ard (5.1.5), b cau e of t he presen e of sig ificant hazard (e g dan erou mov ement s

an / or con it ion of t he in olved eq ipment ) For ex e t ion se f) here ft er

c) Ac es t o t he dan er zones of a st rip proces in lne d rin o eration as wel as for maint enan e s al b

p rmit t ed only aft er t he aut omat ic o erat ion of t he eq ipment has b en sto p d (A.2) an t he relat ed

ri k s (e g st ored energ , t emp rat ure, radiation) have b en isolated ac ordin to EN ISO 13 4 -1 an

EN 10 7 Ap ro riat e safety me s res an / or interv ent ion pr oced res s al b a pled Therefore, safety

con ition s al b con idered, in p rtic lar:

⎯ con ition for ac es (e g sw it chin to man al cont rol mode, key-loc a le swit ches for t he p rsonal

safety of maint enan e staf);

⎯ con ition for st ayin / workin (e g hold-t o-u -cont rol wit h ful ov erview of t he dan er zone, 5.4.2);

⎯ con ition for re-st art e g ac es do rs are closed an reset but t n has b en pu hed)

d) The relev ant p rorman e lev el/cat egor y for t he safety r elat ed p rt s of cont rol s st ems cov erin safety

fu ct ion in relat ion w it h ac es of p rson t o dan er z ones d rin o erat ion or maint enan e, s al b

select ed ac ordin t o t he sp cific ris as es ment an con ider the req irement s of EN 10 8 an

EN ISO 13 4 -1 The req irement s of EN 10 7 s al also b con ider ed to en ure prev ent ion of

u exp cted st art -up of mac hiner y

e) The man fact urer s al sp cify in t he Informat ion for u e t he con it ion u der whic ac es t o t he dan er

zones of t he lne s al b p rmit t ed (7.4, 7.5), in lu in det ais a out safe s st ems of workin , as wel as

ado t ion of precaution lke p rsonal prot ect iv e eq ipment PPE), u e of han ln t ools, et c

f) Acces t o st rip in mot ion in cert ain p sition s al me t t he folow in req irement s:

⎯ are of molt en met al p t 5.3.7.1.1; for an exemplary dr awin se Fig r e D.2);

⎯ st rip in p ct ion sect ion (5.2.1 , 5.4.4; for exemplar y drawin s se Fig res D.5 an D.6);

⎯ rot at in co t in rols d rin normal o eration, pre aration for p intin (5.3.1 2)

g) If p s ible, remot e monit orin (e g cameras, mirors, pro es) s al b u ed t o make p rson el ac es

u neces ar y

h) Warnin sig s s al b in taled so t hat t hey are visible fom out side of t he dan er zone

5.1.4.3 Ac e s to rotating/movin parts

Driv e s aft s, coupln , b lt s an c ain w hic are ac es ible w hie rotat in / mov in s al b g arded in

ac ordan e w it h EN 9 3 an !EN ISO 13 5 " Driv e s aft s an coupln s s al b desig ed w it h a

smo t h s race without prot ru in p rt s ex e t w here t hey are o erat ional es ent ial Shaft s s al b marked

t o in icat e w hen in mot ion

5.1.5 Gu rd

Guard u ed to prev ent ac es t o a dan er zone s al b select ed as a pro riat e de en in on:

⎯ desig an fu ct ion of t he mac iner y;

⎯ degre of ac es t o b p r mit t ed t o a dan er zone;

⎯ feq en y of ac es req ired

Furt her g idan e to t he select ion of typ s of g ard is giv en in Clau e 6 of EN 9 3:19 7

In t ead of fixed g ard , mov able g ard (e g do rs wit h int er loc in dev ices w it h g ard loc in ) s al b

u ed if feq ent ac es is req ired to a dan er zone

The desig an con t ru t ion of g ard s al b in ac ordan e with EN 9 3 Wit h regard t o safet y

dist an es !deleted te t", EN 3 9 an !EN ISO 13 5 " s al b a pled In p rt ic lar, dist an e

g ard (e g p rimet er fen es, prot ect iv e st ru t ures) s al b at le st 1 4 0 mm hig , provided t hat he ot her

req irement s of !EN ISO 13 5 " are met

5.1.6 Gu rd- rai

Guard-ais in te d of g ard can b u ed as a me s re t o prev ent u int ent ional ac es of u authorised

p rson t o z ones where only minor resid al ris s exis e g z ones where eq ipment with p tentialy

dan erou mov ement s can b o erat ed only in man al mode by me n of hold-t o-u devices fom cont rol

st an s w it h ful ov erview of t he driv en element s (se 5.4.2) In t his case g ard-ais s al b as ociat ed with

w arnin sig s

In ad ition, the man fact urer s al give informat ion in t he Informat ion for u e (7.4, 7.5) a out t he forese n

rest rict ion for ac es t o t he are s an a out t he nat ure of t he existin resid al ris s

Therefore, g ard-ais are not p rmit t ed as t he sole me s re of safeg ardin hazardou are s in case of

sig ificant ris s (e g fom mov in mac iner y or proces ed prod c fom burn )

Guard-ais s al b u ed where hazard of slps, t r ips an fals are pr esen

The desig of g ard-ais s al b in ac ordan e with EN ISO 1412 -3

5.1.7 Safety sig s a d warning d vic s

Safety sig s an w arnin devices ac ordin t o EN 61310-1 an EN 61310-2 s al b u ed

Dan er sig als s al b in ac ordan e w it h EN ISO 7 31 an / or EN 8 2 an /or EN 9 1 Gra hical s mb ls

s al b in ac ordan e w it h ISO 3 6 -1 an /or ISO 7 0

Where non-ionisin radiation exist s, warnin sig s a out ris s for p rson w it h implant ed medical devices

s al b displayed

The man fact urer s al not rely up n war nin devices alone to red ce hazard in case of sig ificant ris s.

The man fact urer s al give in t ru tion in the Informat ion for u e

5.1.8 Safety- relate control sy stems

Safety-elat ed cont r ol s stems s al me t t he req ir ement s as defined in An ex A

5.1.9 Person l prote tiv e uipme t (PPE)

The man fact urer s al give informat ion in the Informat ion for u e (Clau e 7) on t he req ired at t ributes of an

PPE ne ded t o safeg ard p rson el fom an resid al ris s remainin aft er a ply in the desig an t ec nical

safety req irement s

5.1.10 Ele tric l e uipme t

Elect r ical eq ipment s al conform t o EN 6 2 4-1 In p rt ic lar t he man fact urer s al con t ru t an in tal al

elect rical eq ipment so t hat it is ca a le t o with t an al hazard , in lu in t hose fom he t , vibration,

ag res iv e s bst an es an wet con it ion , ident ified in t he ris as es ment req ired at t he desig st age an

t akin int o ac ou t he req irement set out in A nnex A of t his st an ar d

5.1.1 Hy dra lc, pn umatic, co ln a d lubric tion s stems

Hy raulc s st ems s al b desig ed ac ordin t o EN 9 2 an pneumat ic s st ems ac ordin to EN 9 3

Hy raulc, pneumat ic as w el as co ln an lubricat ion s st ems s al b desig ed to red ce ris s of t oxic

efect s, fire, noise an v ibrat ion Hazard as ociated with pres ure, t emp rat ure, ig it ion sources, an

proximity t o adjacent p rson el s al b taken int o ac ou t

Where t he ris of spi in of fluid in case of le kage at p rmanent workplaces is giv en, cov erin s of flan es,

fit t in s an hoses s al b provided

F r t he desig of hig pres ure pip s EN 13 8 p rt s 1 t o 5 s al b con idered

En s of flexible pip s or hoses s al b sec red (e.g wit h a c ain) t o prev ent flai n in case of lo senin or

bre kin

NOT E Ca t io sh uld b taken wh n usin EN 13 8 -3:2 0 t o c alc ulat e wal t hic k nes es of pip s b c use t he

formula in this v ersio pro uc es pip s of u re ls c dime sio s Unt il EN 13 8 -3 is rev ise ma ufa t urers sh uld use

a pro riate prov en stan ards, wh t her c re t or wit hdrawn

5.1.12 Fluid sy stems c r ying or containing fluid

Man fact urers of st rip proces in lnes u in fluid s st ems carr yin or cont ainin fluid whic are lkely t o

soldify an /or hav e hig or low vis osity w hic can in re se t he hazard d e t o temp rat ure influen es, s al

provide prot ection again t emp rat ure influen es In tru t ion s al b given in the Informat ion for u e a out

t he corect fluid t o b u ed an t o en ur e prot ection again t hig t emp rat ure influen es an inv olved

hazardou sit uation

5.1.13 Material to be dis h rge to drain

The man fact urer s al sp cify t he mat erial w hic has t o b dis harged to dr ain This informat ion s al

in lu e con ect ion me n to waste-dis harge p int s an flo r drain w hic form a p rt of the eq ipmen The

informat ion s al b in lu ed in t he Informat ion for u e

5.1.14 Ergonomic principle

St rip proces in lnes s al b desig ed takin int o ac ou t ergonomic prin iples of EN 614-1, EN 614-2,

EN 8 4-1, EN 8 4-2, EN 8 4-3 an EN ISO 1 0 4-1

Part ic lar at t ent ion s al b p id t o t he folow in :

⎯ dedicat ed lft in aid or an horin p int s for common lft in dev ic es s al b provided whenev er feq ent

lft in or he v t ooln of mac ines is req ired;

⎯ eye olt s or simiar aid s al b fit t ed t o he v comp nent s t o lft t hem; t hey s al also b fit t ed w it h

han les, han hold or gr i s w it h a slp-esist ant (e g k urled) s race;

⎯ w ork are s u ed for man al han ln of comp nent s s al b so desig ed t hat t hey are fe of

o st ru t ion so t hat t he o erat or is not hin ered in his mov ement s; t he work are s al b s ficiently

sp ciou to han le man al lo d close to t he b d ;

⎯ slp-esist ant s races, se 5.1.4.1;

⎯ v ibrat ion pr ot ect ion, se 5.1.17;

⎯ he t prot ection, se 5.1.15;

⎯ lg t in of t he workin ar eas s al b in ac ordan e w ith EN 18 7

5.1.15 Surfa e temperature a d h at ra iation

Where t he r is of he t radiation is giv en, protect ion wals/shield wit h isolatin mat erial s al b provided

EN 1219 -3 s al b con idered

Suraces w hic are ac es ible an could b t ou hed s al have t emp rat ures not ex e din t he bur n

t hres old for cont act time an mat erial sp cified in EN ISO 13 3 -1 If t he said lmit s could not b ke t

b cau e of t ec nical re son ad itional t ec nical me s res s al b a pled, e.g isolat ion, dist an e g ar d

These me s res s al b s p lement ed, e g for maint enan e, adju t men by warnin in t ru t ion an

w earin of PPE, if neces ary

5.1.16 Fire prote tion

Where t he ris of fire is giv en, e g colour co tin lnes (se 5.3.10) prov ision for fire det ect in devices in

defined ro ms as wel as fir e fig tin s stems ac ordin t o EN 12 9 -1, EN 13 7 an EN ISO 15 0 -1 s al

b con idered

5.1.17 Vibration

V ibr at ion s al b con ider ed at t he desig st age, se EN 12 9

Harmful han -arm v ibration at st rip proces in lnes can ot b exp ct ed

Where t he ris of whole-b d v ibrat ion is giv en, me s rement ac ordin to EN 10 2 s al b made

5.1.18 Mainte a c on e uipme t containin d n erou s bsta c s

Where maint enan e is req ired an a ris of t oxic efect s, gas/du t ac umulat ion or s focat ion is given, t he

folow in s al b con idered:

⎯ remov al of t he dan erou s bst an es, con ide n EN 6 6-1 an EN 6 6-2;

⎯ cle nin of s races fom resid al dan erou s bstan es;

⎯ prev ent ion of refi in the eq ipment by, e.g bloc in t he pumps, closin t he v alves;

⎯ en ure t hat here is no dan erou at mosphere, e.g by me s rement ac ordin to EN 6 9;

⎯ u e of PPE;

⎯ if req ired, prov ision of emergen y s owers

In t ru t ion s al b giv en in t he Informat ion for u e

5.1.19 Link ed e uipme t

F r t he eq ipment ln ed t o t he st rip proces in lne, e.g

⎯ ex au t in s stems,

⎯ energ s p ly (e.g compres ed air, gases, st eam),

⎯ au i ary eq ipment an syst ems,

resp ct ive in t ru t ion an safety me s res for t he t ak e-ov erp int s s al b given in the informat ion for u e

5.2 List of signific nt hazards, hazardous situations, safety re uireme t s and/ or me sures

for terminal e uipme t

Ta le 1 is dev elo ed to alow t he desig er an man fact urer of t he eq ipment t o a ply a logical a pro c for

c ec in t he desig again t t he lst of sig ificant hazar ds w it h resp ct t o t erminal eq ipmen

Ta le 1 ad res es t he mec hanical, h draulc/pneumat ic, elect rical, t hermal, ionizin , laser, noise an vibrat ion

hazard wher e t hey are relev an

Ta le 1 is st ru t ured as folows:

⎯ column 1 ident ifies the sig ificant hazard ;

⎯ column 2 des rib s t he hazardou situat ion ;

⎯ column 3 sp cifies t he safety req ir ement s an /or me s res t o av oid or minimize t he haz ard an

hazardou sit uation They are s own as combined me s res or as o t ion ;

⎯ column 4 makes referen e t o t he relev ant clau es or st an ard definin t he me s res All referen es

s own are a plca le t o e c of t he me s res ex e t w here this is ot herw ise in icat ed;

NOT E 1 Wh n impleme t in safet y re uireme ts a d/ or me sures it sh uld b c nsid re t hat difere t

h zards ma a p ar at the same t ime

NOT 2 5.4 a d 5.5 are c ont ainin sp cial safet y re uireme t s or me sures

⎯ column 5 ident ifies t he v erification met hod t o b u ed t o demon t rat e conformity; t he a breviation V ,

T, M an D are defined as folows:

V : V is al in p ction v er ifies t he req ired fe tures of t he comp nent s

T: A t est /c ec v erifies t hat t he fe t ures provided p rorm t heir fu ct ion in s c a w ay t hat t he

req irement is met

M: Me s rement are ne ded to verify t hat t he req irement s are met t o t he sp cified lmit s

D: Draw in s an /or calc lation v erify t hat t he desig c aract eristic of t he comp nent s prov ided me t t he

req irement s

Table 1 — List of signific nt h zard , h zardous situ tion , s fety re uireme ts

a d/or me s res for termin l e uipme t

spin les, driv e sh fts

⎯ Prov id fix d g ards

⎯ Inst alat io of g ards/ prot ec t in

struc t ures in c resp n e c of

e p se t ra sit or work in are s,

mac hin ry eleme ts

⎯ Op ratin / mainten nc e inst ruc t io s

Table 1 (contin ed)

⎯ A ll p rt s whic h c ould mov e d e to

st ore e erg (e g b grav it y) sh l

⎯ Use of a e u tely dime sio e

h ses, pip s a d fit t in s a d

Hig pres ure

fluid eje tio ,

whic ma

c ause injury t o

p rso s

⎯ v ibrat io

⎯ Use of c ttin rin c on e t io s o ly

for work in pres ures p 16 b r

D

⎯ rev erse

b n in st res

⎯ Selec t io of materiala d

dime sio in , t akin into ac co nt t he

fat ig e st re gt h of pip s a d h ses

⎯ Dime sio in t ak in int o a c ou t

mecha ic l stres a d k ink in of

Table 1 (co ntin ed)

⎯ Aut omat ic pres ure re uc t io in t he

pres ure sy st em (ves els) wh n t he

ln is swit ch d of a d

⎯ Me sures t o prev ent st art -u b t hird

p rt ies (e g k ey -o erat ed swit ch or

⎯ A c ous c a d v isu l warnin d v ic

for rest art

⎯ Safe a c es for tes n a d

insp ctio p rp ses a d

⎯ Prov id me surin p ints wit h

pres ure relef fa i t y a d

Table 1 (contin ed)

⎯ Prov isio of safe a c es a d 5.1.4.1 D, V

⎯ Slp resist ant lo rin mat erial (e g

Table 1 (co ntin ed)

⎯ A djust able c hairs EN ISO 1 0 4-4 V

5.2.5 Coi tra sp rt a d h n lng e uipme t

(e g coi cars, w alkin b am conv eyors, c ain con eyor, turnt ables)

⎯ Prev ent ac c es (e g b p rimet er

o eratio /d n ero s moveme t sh l

b stop e Prov isio of:

⎯ int erloc k ed d ors prefera ly

wit hg ard loc k in or

⎯ Audible a d v isible warnin d v ic s

d rin mov eme t of e uipme t a d

⎯ Desig of V-t y pe sa dles c ap ble to

ret ain ev ery forese n size of c oi a d

⎯ Prov isio of d v ic es (e g pro imit y

switc hes, p sitio t ra sd c ers,

d t ect ors of c i prese c ) e a ln

Table 1 (contin ed)

⎯ Perma e t closin of t he pits/ tre

-c es b p s a le sldin flo r plat es

at t ac he t o t he coi c ar Sldin flo r

plat es sh l b pla e at suro n in

flo r lev el or at ma 5 0 mm b low

suro n in flo r lev el a d

⎯ Prov isio of prot ec t in d v ic es (e g

p wer t ra k, c able win in d v ic e,

c able-h ldin t roley ) for t he c ables

a d h ses su ply in e erg t o t he

sec tio of the ln

⎯ Op rat in / mainten nc e inst ruc t io s;

P E (e g glov es, g g les)

⎯ Safet y d v ic es, e g st ra remov al

sa dle prov id d wit h driven rols

c p ble t o rot at e t he c oi a d p t it

wit h t he st rip h a u d rsid or h

ld-d wn rol to b insert ed b fore st ra

(e g p y-of re ls, coi p elers, conv eyor ta les, coi set remov al devices)

⎯ Prev ent ac ces to t he are b

g ards (e g p rimet er fe cin )

wh re mov in e uipme t is inst ale

re uire , a t omatic o erat io /

d n ero s mov eme t sh l b

st op e Prov isio of int erloc ked

d ors prefera ly wit hg ard lo k in

⎯ Desig of g ards sh l tak e into

a c ou t t he st ore e erg of the

c oie pro u t a d

Table 1 (co ntin ed)

⎯ Prov isio of d v ic es (e g pro imit y

swit ch s, p sitio tra sd c rs,

d t ect ors of c i prese c ) e a ln

t he a t omatio sy st em t o c ontrol th

o eratio of p y -of re l ma drel in

c mbin t io with c i lo din

⎯ Op ratin / mainten n e inst ruc t io s:

e g v isu l c ont rol t hat in omin

Op ratin / mainten n e inst ruc t io s:

sec ure the se me ts

⎯ Mec ha ic l rest raint d v ic s to

prev ent u e p ct ed dro of rols a d

⎯ Prov isio of loc k in / unlo kin a d

e tra t io / insert io d v ic s for rols

⎯ If ma u ly a tuate , o eratio of t he

rol remov al d vic b h ld-to-ru

c nt rol wit h ful v iew of t he d n er

5.2.7 Sh ars a d s rap/ sample ha dl n e uipme t

⎯ Prev ent ac c es b g ards wh re

mov in e uipme t is inst ale

⎯ Me h nic al rest raint d v ic s to

prevent mov eme t s of the k niv s

Table 1 (contin ed)

⎯ Guidin / defle t in e uipme t to

c nv ey c t pie es into the scra

⎯ Prev ent ac ces t o scra c hut es a d

pit s d rin n rmalo eratio b

⎯ Op rat in / mainten n e inst ruc t io s;

P E (glov es), use of a xi ary tools,

⎯ Op rat in / mainten n e inst ruc t io s:

Use of me h nic al lftin d v ic es

⎯ Op rat in / mainten n e inst ruc t io s;

P E (h arin prot ect io wh n

5.2.8 Strip g idin a d con ey in e uipme t

⎯ Aut omat ic mov eme t

of ma hin p rts a d

t ra pin p int s

c re ted b rols in

c ntact wit hthe st rip

⎯ Prev ent ac ces b g ards

Table 1 (co ntin ed)

(e g d flec tor a d

st eerin rols, win h

⎯ Op rat in / mainten n e inst ruct io s:

"T he st rip t ensio b t we n t he bridle

rol b fore a d after t he lo p r sh l

b rele se "

7.4,

7.5

V

⎯ Me h nic al rest raint d v ic (e g

loc k in pins) t o arest c ros -b am

⎯ Prov isio of d v ic es for a t omat ic

emerg n y st op of the ln in c ase of

⎯ In a dit io for vert ic al lo p rs:

Prov id sy st ems (e g lftin brak es,

sec on ro e) t o prevent al n or

crashin lo p r c r in c ase of st rip

a d/ or ro e or c hain bre kag

D, V

Table 1 (contin ed)

⎯ Faiure of ele t ric l

e erg a d c ont rol:

5.2.10 Sid trimmin ma hin s

⎯ Prot ec ted loc at io b d sig or

D, V 1

⎯ Prev ent ac c es b g ards or 5.1.5 D, V

⎯ Hold-t o-ru c nt rol wit hful view of

⎯ Sin le-t y pe sid t

rim-mer: k nife c ha gin

⎯ Prov id g ards (e g shields, ma e

of, e g p ly c arb n t e, if v isu l

insp ctio of t rimme pro u t is

⎯ Guidin / deflec t in e uipme t to

c nv ey c ut piec es int o the scra

c lec tin c ont ain r a d

disc hargin are :

dro pin pie es of

scra

⎯ Prev ent ac ces to sc ra c hut es a d

pit s d rin o erat io , e g b g ards

5.1.4,

5.1.5

D, V

Table 1 (co ntin ed)

⎯ Op rat in / mainten n e inst ruct io s;

P E (e g glov es), use of a xi ary

t ools (e g ton s, gra s)

⎯ Op rat in / mainten n e inst ruct io s;

P E (h arin prot ect io )

5.2.1 Strip in pe tion sta d

⎯ Prov id g ards (e g Fig re D.5)

a d

5.1.5,

5.4.4

D, V 1

Table 1 (contin ed)

⎯ Prev ent ac ces t o t he are b

g ards (e g p rimet er fe cin )

5.1.4.2,

5.1.5

D, V

⎯ Prov id a t omat ic insert io d v ic es

for interme iat e lay ers

D, T

⎯ In c se of ma u l insert io of

int erme iat e lay ers:

⎯ Provisio of int erloc k ed g ards

for t he c i n are to stop the

d n ero s mov eme t s a d

int erme iat e lay ers of

mat erial (e g p p r)

⎯ Me h nic al rest raint d v ic s to

prevent mov eme t s a d

e p se t ra sit or work in are s a d

d sig of g ards sh l t ak e into

a c ou t t he st ore e erg of the

mov in pro u t

⎯ Prov id g ards (e g prot ect iv

wals, c g s, dista c e fe cin ) a d

Table 1 (co ntin ed)

⎯ Me h nic l rest raint d v ic es to

prev ent mov eme t s a d

⎯ If ac ces to t he mov in st rip is

p s ible, g ards sh l b prov id d

⎯ Prev ent ac ces t o are s wh re

h zard us ra iatio is p s ible a d

5.1.4,

5.1.5

D, V

⎯ Prov id prot ec t io a ainst ra iat io

in fro t of t he p lpit /c ontrol st an ,

⎯ Co t ac t wit h inv isible

laser ra iat io d rin

⎯ Co t ac t wit h inv isible

laser ra iat io d rin

maint en nc e

⎯ Prov id a sh t -of d v ic e t o the laser

so rc e to e sure safe mainte a c e

Table 1 (contin ed)

⎯ Mec ha ic l rest raint d v ic es to

prev ent mov eme t s a d

⎯ Op rat in / mainten nc e instruc t io s:

e g use of a sorbin gra ulat es

Table 1 (co ntin ed)

insp ctio insid t he

c bin t wit hst rip

⎯ Ey e or skin c ontac t ⎯ Use of low e erg lasers a d wh re

p s ible a d fin d, c ont role b am

interloc k ed g ards (e c losures)

d sig e t o prev ent ac c es a d

⎯ x-ra g n rat ors

⎯ Ma d t ory e closin of emit ters

(e g sh t t er mec ha ism)

5.1.5

D, M

⎯ Wh n inst al n ra iat io so rc es,

c nsid rat io sh l b giv en t o:

Table 1 (contin ed)

Writ t n pro e ures for ac c es

a d for work in or aro n t he

⎯ Prev ent ac ces b g ards to the

spra h a in a t omatic fu ctio a d

5.1.4,

5.1.5

D, V 1

5.3 List of signific nt hazards, hazardous situations, safety re uireme t s a d/ or me sures

for proc ssing e uipme t

Ta le 2 is develo ed t o alow t he desig er an man fact urer of t he eq ipment t o a ply a logical a pro c for

c hec kin t he desig again t t he lst of sig ificant hazar ds w it h resp c t t o proces in eq ipmen

Ta le 2 ad res es t he mec hanical, h draulc/pneumat ic, elect rical, thermal, ionizin , laser, noise an vibration

hazard wher e t hey are relev an

Ta le 2 is st ru t ured as folows:

⎯ Column 1 ident ifies the sig ificant hazard ;

⎯ Column 2 des rib s t he hazar dou situat ion ;

⎯ Column 3 sp cifies t he safety req ir ement s an /or me s res t o av oid or minimiz e t he hazard an

hazardou sit uation They are s own as combined me s res or as o t ion ;

⎯ Column 4 makes referen e t o t he relev ant clau es or st an ard definin t he me s res All referen es

s own are a plca le t o e c of t he me s res ex e t w here this is ot herw ise in icat ed;

NOT E 1 Wh n impleme t in safet y re uireme ts a d/or me sures it sh uld b c onsid re th t difere t h zards

ma a p ar at t he same t ime

NOT E 2 5.4 a d 5.5 are c nt ainin sp cial safet y re uireme t s or me sures

⎯ Column 5 ident ifies t he v erification met hod t o b u ed t o demon t rat e conformity; t he a br eviation V ,

T, M an D are defined as folows:

V : V is al in p ction v er ifies t he req ired fe tures of t he comp nent s

T: A t est /c ec v erifies t hat t he fe t ures provided p rorm t heir fu ct ion in s c a w ay t hat t he

req irement is met

M: Me s rement are ne ded to verify t hat t he req irement s are met t o t he sp cified lmit s

D: Draw in s an /or calc lation v erify t hat t he desig c aract erist ic of t he comp nent s prov ided me t

t he req irement s