www bzfxw com BRITISH STANDARD BS EN 519 1995 Structural timber — Grading — Requirements for machine strength graded timber and grading machines The European Standard EN 519 1995 has the status of a B[.]
Trang 2This British Standard,
having been prepared under
the direction of the Sector
Board for Building and Civil
Engineering, was published
under the authority of the
Standards Board and comes
into effect on
15 October 1995
© BSI 12-1998
The following BSI references
relate to the work on this
standard:
Committee reference B/518/2
Draft for comment 91/14706 DC
The preparation of this British Standard was entrusted by Technical Committee B/518, Structural timber, to Subcommittee B/518/2, Solid timber, upon which the following bodies were represented:
British Timber Merchants’ AssociationBritish Woodworking FederationCouncil of the Forest Industries of British ColumbiaDepartment of the Environment (Building Research Establishment)Forestry Commission
Institute of Building ControlInstitution of Civil EngineersNational House-Building CouncilNordic Timber Council (UK)Southern Pine Marketing CouncilTimber Research and Development AssociationTimber Trade Federation
Trussed Rafter and Fabricators’ Association
UK Softwood Sawmillers’ Association
Amendments issued since publication
Trang 3National annex NA (informative) United Kingdom requirement for
Figure NA.1 — Example of a mark on machine strength graded timber 19
Trang 4This British Standard has been prepared by Subcommittee B/518/2 and is the
English language version of EN 519:1995 Structural timber — Grading —
Requirements for machine strength graded timber and grading machines
published by the European Committee for Standardization (CEN)
It supersedes the following sections and appendices of BS 4978:1988 Specification
for softwood grades for structural use: sections 4 and 5, B.3, B.4 and
appendices E, F and G These are in the process of being withdrawn by revision
1) In preparation.
Cross-references Publication referred to Corresponding British Standard
EN 336:1995 BS EN 336:1995 Structural timber — Coniferous and
poplar — Sizes — Permissible deviations
EN 338:1995 BS EN 338:1995 Structural timber — Strength classes
EN 384:1994 BS EN 384:1995 Structural timber — Determination of
characteristic values of mechanical properties and density
EN 408:1995 BS EN 408:1995 Timber structures — Structural timber
and glued laminated timber — Determination of some physical and mechanical properties
Trang 5ICS 79.040
Descriptors: Wood, sawn timber, laminated board, timber construction, filing, mechanical strength, test equipment, specifications
English version Structural timber – Grading – Requirements for machine
strength graded timber and grading machines
Bois de structure — Classement —
Spécifications pour le bois classé par machine
pour sa résistance et les machines à classer
Bauholz für tragende Zwecke — Sortierung — Anforderungen an mashinell nach der
Festigkeit sortiertes Bauholz und an Sortiermaschinen
This European Standard was approved by CEN on 1995-02-22 CEN members
are bound to comply with the CEN/CENLEC Internal Regulations which
stipulate the conditions for giving this European Standard the status of a
national standard without any alteration
Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Central Secretariat or to any
CEN member
This European Standard exists in three official versions (English, French,
German) A version in any other language made by translation under the
responsibility of a CEN member into its own language and notified to the
Central Secretariat has the same status as the official versions
CEN members are the national standards bodies of Austria, Belgium,
Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy,
Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and
United Kingdom
CEN
European Committee for StandardizationComité Européen de NormalisationEuropäisches Komitee für Normung
Central Secretariat: rue de Stassart 36, B-1050 Brussels
© 1995 All rights of reproduction and communication in any form and by any means reserved in allcountries to CEN and its members
Ref No EN 519:1995 E
Trang 6Foreword
This European Standard has been prepared by the
Technical Committee CEN/TC 124, Timber
structures, of which the secretariat is held by DS
This European Standard shall be given the status of
a national standard, either by publication of an
identical text or by endorsement, at the latest by
August 1995, and conflicting national standards
shall be withdrawn at the latest by August 1995
In accordance with the CEN/CENELEC Internal
Regulations, the following countries are bound to
implement this European Standard: Austria,
Belgium, Denmark, Finland, France, Germany,
Greece, Iceland, Ireland, Italy, Luxembourg,
Netherlands, Norway, Portugal, Spain, Sweden,
Switzerland and United Kingdom
5 Requirements for machine
6 Requirements for the company
producing graded timber, on the
operation of strength-grading machines 5
7 Requirements for the acceptance
7.2 Additional requirements for
9.3 Procedure for testing samples
Page9.5 Use of cusum control charts
Annex A (informative) Additional requirements for the certification body on the operational control of grading
Annex B (informative) Example of
Annex C (normative) Measurement ofvisually-assessed characteristics 15
Figure 3 — Measurement of bow, spring and
Figure 4 — A Graph of variables A and B for
use in the determination of cusum controlconstants for modules of elasticity 12Figure B.1 — Cusum control from (in control) 16Figure B.2 — Cusum control from (out of
Figure B.3 — Cusum chart of data from Figure B.1 and Figure B.2 18Table 1 — Visual override requirement 6Table 2 — Visual override requirements for
Trang 7Introduction
There are basically two methods of strength
grading: visual grading and machine grading This
standard deals with machine grading Machine
strength is in common use in a number of countries
Its greater predictive accuracy compared with
visual grading enables higher yields of higher
strength classes to be achieved The countries use
two basic systems, referred to as “output controlled”
and “machine controlled” Both systems require a
visual override inspection to cater for
strength-reducing characteristics that are not
automatically sensed by the machine
The output-controlled system is suitable for use
where the grading machines are situated in
sawmills grading particular sizes, species and
grades in repeated production runs of around one
working shift in duration This enables the system
to be controlled by testing timber specimens from
the daily output These tests together with the
cusum statistical procedure are used to monitor and
adjust the machine settings to maintain the
required strength properties for each strength class
If the cusum procedure indicates that the process is
in control then the machine settings may be
modified to maximize yield If the cusum procedure
indicates that the process is out of control then, after
further checks, the settings shall be modified to
ensure the strength requirements are met and the
timber may need to be re-graded With this system
it is permissible for machine-approval requirements
to be less demanding and for machines of the same
type to have non-identical performance
The machine-controlled system was developed in
Europe around 1969 Because of the large number of
sizes, species and grades used it was not possible to
carry out quality-control tests on timber specimens
drawn from production The system relies therefore
on the machines being strictly assessed and
controlled, and on considerable research effort to
derive the machine settings, which remain constant
for all machines of the same type
The requirements in this standard are based on
machines in current use and on future types of
machines as far as these can be foreseen It is
recognized that additional clauses or standards may
be required if unforeseen developments take place
Because of the complexity of the subject, the
standard is structured to facilitate use by the
various interested parties as follows
a) A specifier or user of machine strength graded
timber, should refer to clauses 1 to 5 inclusive.
b) A company carrying out machine strength
grading should refer to clauses 1 to 6 inclusive
and Annex A and Annex C If it is intended to operate the machine in an “output-controlled”
system, then clause 9 and and Annex B should
also be studied
c) A company manufacturing grading machines, should be familiar with all clauses and annexes,
but, most importantly, clause 7.
d) A certification body should refer to all clauses and annexes
1 Scope
This European Standard specifies the requirements for assessing and operating machine strength grading systems, to strength grade structural timber and laminates for glulam
NOTE Whilst it is permitted to use this standard to determine machine settings and to grade to any possible strength profile for
a given species, this standard refers to the strength classes of
EN 338 to provide suitable strength profiles and dictate the visual override requirements necessary to make machine grading
to this standard possible.
In addition, guidance is given for the degree of quality control necessary to ensure the reliability of timber graded by strength grading machines These requirements are given for both
“machine-controlled” and “output-controlled” systems for grading timber
2 Normative references
This European Standard incorporates by dated or undated reference, provisions from other
publications These normative references are cited
at the appropriate places in the text and the publications are listed hereafter For dated references, subsequent amendments to, or revisions
of, any of these publications apply to this European Standard only when incorporated in it by
amendment or revision For undated references the latest edition of the publication referred to applies
EN 336, Structural timber — Coniferous and
poplar — Sizes, permissible deviations
EN 338, Structural timber — Strength classes
EN 384, Structural timber — Determination of
characteristic values of mechanical properties and density
EN 408, Timber structures — Structural timber and
glued laminated timber — Determination of some physical and mechanical properties
Trang 8timber of one species population and size graded in
one working shift
dimension perpendicular to the longitudinal axis of
a timber beam, in the plane of the bending forces
3.4
indicating property
measurement or combination of measurements
closely related to strength, from which the machine
determines the grade of each increment of length of
a piece of timber
3.5
machine-derived modulus of elasticity
value of modulus of elasticity calculated directly
from an indicating property measurement and
associated with the position of that measurement on
the piece of timber
NOTE The calculation formula may assume the timber to be
homogeneous within the machine’s measuring span and may
ignore the effects of shear deflection and minor end moments.
3.6
sample
number of specimens of timber of one size and
representative of one species population
3.7
settings
values associated with the variable controls of a
grading machine which determine the acceptance to
each strength class of timber graded by the machine
3.8
strength-reducing characteristic
weakness in a piece of timber resulting from natural
growth of the tree (e.g knots, slope of grain) or
changes in moisture content (e.g fissures) or
resulting from conversion of the log (e.g the
inclusion of wane) or caused by attack from fungi,
insects or mechanical damage
timber from an identifiable source and of a species
or species combination that is, or is intended to be, strength graded and marketed as a commercially defined product
3.11 timber size
sawn or processed dimensions with respect to the permitted tolerances given in EN 336
3.12 thickness
lesser dimension perpendicular to the longitudinal axis of a piece of timber
3.13 width
greater dimension perpendicular to the longitudinal axis of a piece of timber
4 Symbols
A cusum control parameter
B cusum control parameter
Ba cusum parameter associated with
acceptable quality level
Br cusum parameter associated with
rejectable quality level
b width of cross section (in mm)
E theoretical modulus of elasticity
(in N/mm2)
Ea actual modulus of elasticity measured in a
proof load test (in N/mm2)
Em modulus of elasticity in bending (in N/mm2)
Emac machine-derived modulus of elasticity
(in N/mm2)
E0,mean characteristic mean modulus of elasticity
parallel to grain (in N/mm2)
F applied force (in N)
Fp proof load (in N)
fm,k characteristic bending strength (in N/mm2)
fp proof stress (in N/mm2)
h depth of cross section (in mm)
K cusum control parameter
w deflection or deformation (in mm)
Y cusum control parameter
Z cusum control parameter
Trang 95 Requirements for machine strength
graded timber
5.1 The grading system shall operate in either a
machine-controlled or output-controlled system
5.2 The visual characteristics of each piece of timber
shall meet the requirements of Table 1 and Table 2
when measured in accordance with Annex C
Where a machine does not fully grade to the ends of
each piece of timber (as in bending-type machines)
these non-fully graded portions shall be visually
examined If the diameter of knots and slope of grain
in the non-fully graded portions exceeds the size of
such defects in the fully graded portion of the same
piece of timber, and exceeds the limits given in
Table 2, then the piece shall be rejected
5.3 The timber shall meet the requirements of
EN 336 including one of the two tolerance classes
5.4 Each piece of machine-graded timber shall as a
minimum give the following information clearly and
indelibly indicated by marking or stamping on one
face or edge:
a) grade and/or strength class;
b) species or species combination;
c) number of this standard;
d) information whereby the company and the
machine responsible for the grading may be
identified
In exceptional circumstances the end use of timber
may require marking to be omitted for aesthetic
reasons In such cases, when the customer
specifically requests/orders timber to be free from
marks, each parcel of timber of a single class shall
be despatched under the cover of a certificate of
compliance stating the following minimum
information in addition to that listed in a), b), c)
and d) above:
e) serial number and date of the certificate;
f) customer’s name and address;
g) customer’s purchase or order number;
h) timber dimensions and quantities;
i) date the timber was graded;
j) signature of the operator of the grading
machine
5.5 If the grading has been carried out before
processing, provided that the processing reduction
is not greater than 3 mm from the target size or not
greater than 5 mm from the target size for
dimensions over 100 mm, the grade shall not be
considered to have been changed
If the marking or stamping is removed by such processing, the timber shall be re-marked orre-stamped with its original grade or strength class, the species or species combination, the standard to which it is graded and the name of the surfacing company
6 Requirements for the company producing graded timber, on the operation of strength-grading machines
6.1 Machine strength grading operations shall be carried out by personnel and grading companies, under the supervision of a certification body
NOTE Requirements essential to the operational control of grading machines for inclusion in the procedures of certification bodies are given in Annex A.
6.2 The number of grades or strength classes that can be graded on one pass through the machine will depend upon the accuracy and capabilities of the machine and the settings available Timber rejected
by a machine must not be re-graded unless the method of determining settings has made allowances for the changed species population
6.3 The strength-grading machine shall be calibrated in accordance with the manufacturer’s
7.1 Requirements for all systems 7.1.1 To enable acceptance to be considered, the manufacturer of the machine shall provide a specification to the certification body which shall include the following information:
a) specification and description of the mechanical and electrical operation of the machine;
b) range of environmental conditions under which the machine is to operate;
c) maintenance and operating instructions;d) frequency and extent of calibration procedures;e) species populations, sizes, tolerances, surface finish, moisture content, strength classes, grades, temperatures, throughput speed and limits of distortion of the timber to be graded
Trang 10Table 1 — Visual override requirement
Table 2 — Visual override requirements for non-fully machine-graded portions (see 5.4)
Strength class according to EN 338 C18 and below Above C18
Max permissible length
of fissuresa
Through the thickness Not greater
than 600 mm in any 1 m length
Twice width of piece
Not through the
Maximum distortion
(in mm) over 2 m of
lengthb (see Figure 3)
Bow SpringTwist
dimensions to less than 2/3 of the basic dimensions
of the pieceResin pockets and bark
pockets Not through the thickness
Through the thickness
Unlimited if shorter than the width of the piece otherwise the same limits as for fissures Unlimited if shorter than half the width of the piece, otherwise the same limits as for fissures
are not permitted and worm and pin holes shall be assessed as abnormal defects
abnormal defect is obviously less than caused by other defects permitted by this table, the piece may
be accepted provided the defect is of a type that will not increase after conversion and drying
NOTE Sapstain is not a structural defect and is acceptable without limitation.
a Limitations on fissures may be disregarded if research confirms that they have no effect on strength.
b Limits of distortion will be less if required by the method of operation of the grading machine.
These maximum limits are only applicable where the size of knots and slope of grain in the non-fully graded portion exceeds the size of similar characteristics in the fully graded portion of the same piece.
Strength class according to EN 338
Knot diameter on face 1/2 × width of piece 1/4 × width of piece
Knot diameter on edge 3/4 × thickness of piece 1/2 × thickness of piece
NOTE The knot diameter is measured perpendicular to the longitudinal axis of the piece of timber For arris knots the above limits apply to the portion of the knot visible on the particular face or edge being considered.
Trang 11www.bzfxw.comFigure 1 — Amounts of wane
Figure 2 — Fissures
Trang 127.1.2 The grading machine shall comply with the
manufacturer’s specification
7.1.3 A theoretical examination of the machine’s
principle of operation shall be carried out to
evaluate its sensitivity to isolated strength-reducing
characteristics within a piece of timber Where the
machine predicts strength by measuring a
machine-derived modulus of elasticity Emac, the
theoretical examination shall indicate that Emac is
not more than 45 % higher than the modulus of
elasticity E value assumed for the
strength-reducing characteristics In this
evaluation, the strength-reducing characteristics
shall be assumed to be 150 mm in length and have
an E value of 0,5 times that for the remainder of the
piece and situated at the most sensitive position in
the span
NOTE 1 The purpose of this clause is to assess theoretically the effects of a machine’s dimensions and configuration on its sensitivity to changes in modulus of elasticity caused by a defect
It is therefore assumed that for a piece of homogenous timber the
machine would measure E exactly, i.e E = Emac·
NOTE 2 Where the indicating property of a machine is completely independent of strength-reducing characteristics greater than 75 mm from the measuring position (unlike bending machines), sensitivity to isolated defects is limited by the
requirements of 7.2.3, 7.2.4 and 7.2.5 for machine-controlled
systems.
7.1.4 The grading machine shall not damage the timber during the grading operation In particular, damage shall not be caused by large compressions perpendicular to grain stresses and/or large bending stresses
Figure 3 — Measurement of bow, spring and twist
Trang 137.1.5 Ten pieces of timber of various cross-sectional
sizes shall be passed through the machine five times
in the same orientation to determine any differences
in the indicating property measurements at the
same position on the pieces The average value of
the maximum difference for each piece, at each
position it occurs, shall not be greater than 7 % of
the average indicating property values at each of
those positions Where the speed can be varied this
shall be carried out at two throughput speeds, i.e at
low speed and at the maximum speed
7.1.6 The effects on the indicating property of
timber size, surface finish, moisture content,
throughput speed, timber tolerances, distortion,
temperature and orientation (both end to end and
side to side) for use in determining grade settings
shall be established
7.1.7 The grading machine shall measure its
indicating property or properties, at increments of
not greater than 150 mm Grading machines whose
indicating property measurements are influenced
by strength-reducing characteristics away from the
measuring position (as in bending-type machines)
shall measure the indicating property to
within 800 mm of each end of the piece of timber
Where the indicating property is influenced only by
strength-reducing characteristics at the measuring
position (as in radiation-type machines) then the
measurements shall be made to within 500 mm of
each end
7.1.8 The grading machine shall be capable of
comparing each of its indicating property
measurements with pre-set boundary settings
which correspond to individual grades and of
marking each piece of timber according to the lowest
grade sensed within the length of that piece
7.1.9 All measuring transducers that are part of the
grading machine shall be accurate to within ± 3 % of
the actual measurements
7.1.10 For grading machines which measure their
indicating properties in digital form, the digital
increments shall represent not more than 6 % of the
actual indicating property measurements for any
size, grade and species within the range required for
the machine
7.1.11 The infeed and outfeed equipment shall
provide the correct height and angle of entry for the
timber into the grading machine and shall not
interfere significantly with the sensing of the
indicating property, even when the timber is
distorted within the limits given in item e) of 7.1.1.
7.1.12 The grading machine shall be fitted with a means to enable calibration of all measuring transducers and of parameters critical for the correct operation of the machine
7.2 Additional requirements for machine-controlled systems 7.2.1 All machines of the same type shall have an identical performance to within acceptable manufacturing tolerances
7.2.2 The machine shall have locking devices on the setting controls, and a means by which the grade settings are displayed in a form different from that used to insert the settings to help ensure that, as an additional check, the operator refers back to the tabulated setting data
7.2.3 For each species population given by the
manufacturer’s specification (see 7.1.1) a sample or
combination of samples of at least 200 specimens
shall be tested to verify the requirements in 7.2.4 and 7.2.5.
7.2.4 Where machine settings are estimated from an equation between the lower percentile bending strength, tested in accordance with EN 408, and the indicating property, then the equation shall be determined from the combined sample data for each species, to reduce the effects of sample variability The regression equation between bending strength and the indicating property for the combined sample shall have a coefficient of determination of not less
than 0,45 (see 7.2.3).
7.2.5 The relation between the bending modulus of
elasticity Em as measured in EN 408 and the machine’s indicating property shall have a coefficient of determination of not less than 0,5
(see 7.2.3).
7.3 Additional requirements for output-controlled systems
For output-controlled systems there are no
requirements in addition to those given in 7.1 It
follows that a machine approved for use in a machine-controlled system is automatically acceptable for use in an output-controlled system