What is new is that some management sy stem stand rds now spe ify c ntin al improv ement as a r eq uirement, not just an intention; and it is the sy stem itself that has to be improv ed,
Trang 2Con tin u al Impr ov emen t
Trang 3The Integr ated Mana ement Sy stems ( MS) ser ies of bo ks pr ov id es
pr ac ti c al gu i d an ce an d ad vi ce on in tegr ati n g the system s oper at in g wit hi n
an or gan izati on The IMS ser i es pr ovid es a fr amew ork i n to whi c h ad d i ti on al
m an agem en t systems can be i n c or porated
Each v olume is w rit en b an ac know led ed ex per t in the field The ser ies
ed itor is Dav id Smith of IMS R isk Solutions Ltd, w ho has be n inv olv ed in
w riting mana ement sy stem stand rds sinc the early 19 0s and is himself
the author of a n mber of BSI bo k s on the subje t
IMS: The Fr amewor k
IMS: Implement ing a d Oper at in
IMS: Cust omer Sat isfact ion
IMS: Cr eat in a Ma u l
IMS: Infr mat ion Se ur it y
IMS: Ma a in Fo d Safet y
IMS: Risk Ma a ement f r Go d Go er na c
IMS: The Exc lenc Model
IMS: Cont in al Impr ovement Thr oug h Audit in
Trang 5Fir t publshed b BSI 2 0
© IMS R isk Solutions Ltd , 2 0
ISBN 0 5 0 4 4 8 1
BSI r fr nc : BIP 2 1
The right ofIMS R isk Solutions Ltd to be id entified as the author of this
w ork has be n ass rted in ac cord anc w ith the Co y right, De igns and
Patents Act 19 8
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Co yr ight subsists in all BSI publc ations Ex c ept as per mited u d er the
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3 9 Chisw ic k High Ro d , Lond on W4 4AL
Gr at c are has be n tak en to ensur e accuracy in the compiation and
pr paration of this publcation How ev er, sinc e it is intended as a guide
and not a deinitiv e statement, the author and BSI c annot in any
c irc umstanc es ac cept r sp nsibi ty for the r sults ofany action taken
on the basis ofthe information contained in the publcation nor for any
e ror or omis ions This d e not affc t y our statutory rights
Ty pe et b Monolth – w ww.monolth.uk.c om
Printed b PIMS Digital
Trang 61 The r eq u ir emen t of continu al impr ov emen t 1
Trang 71.1 Con tin u al impr ov emen t in a pr oc s -based system 3
1.2 Con tin u al impr ov emen t in r elation to the
Trang 8Any org nization of any kind should se k to improv e its per ormanc all
the time No busines can plan to stand sti just as it is, be ause if it do s
it w il inev itably d eclne Ev ery one should try to red uc e their c osts, improv e
their per ormanc , increase their sales, make more profits or satis y more
customer o clents
That is obv ious, and nothing new What is new is that some management
sy stem stand rds now spe ify c ntin al improv ement as a r eq uirement,
not just an intention; and it is the sy stem itself that has to be improv ed,
not merely some aspec t of the oper ation of the busines The integr ated
management sy stem ( MS) f amew ork (se Ap endix 1) states that ‘The
organization should establsh, do ument, implement and maintain a
management sy stem and se k to c ontin ally improv e its efe tiv enes ’
(sec tion 0) I c ontinues ‘The organization should … implement actions
ne es ary to achiev e planned results and c ntin al improv ement of
these pro es es’ That is a statement of intent, but elsew here c ontin al
impr ov ement is a mandatory r eq uirement ISO 9 01:20 0 includes the
folow ing req uirement: ‘The org nization shall c ntin aly improv e the
efe tiv enes of the q ualty mana ement sy stem …’ (8.5.1) and ISO 9 0 is
entitled ‘Guid elnes for per or manc e improv ements’
ISO 14 01:19 6 requires tha t ‘T op ma na gement sha ll define the
organization’s env ir onmental polc y and ensur e that it … inc ludes a
c mmitment to c ntin al improv ement …’
The sa me a pples in the field of o cupa tiona l hea lth a nd sa fety
OHSAS 18 01:19 9 r eq uires that an or ganization’s polcy ‘shall includ e a
c mmitment to c ntin al improv ement’ (4.2)
I ma w el be asked how one c an u d er take to ac hieve c ontin al
impr ov ement in any thing S r ely if something is w or king as w el as c an
be ima ined , fur the impr ovement is not pos ible, let alone c ontin al
impr ov ement? The old ad age ‘If it ain’t br oke d on’t tr y and fix it’ sug ests
that it is not alw ay s sensible to tr y to impr ov e things That is only p r tly tr ue
Trang 9No mat e how go d something is, it is alw ay s sensible to c onsid er how it
might be impr oved – in ter ms of efic ienc y o c ost o per for manc e How ever,
c hange fo c hange’s sake is never a go d id ea u les y ou ar e a poltic ian
tr y ing to leave y our mar k on the w or ld and c hanges ne d to be c ontr oled
sensibly One lar ge engine r ing c omp ny, mas pr od uc ing c onsume go d s,
w as almost br ought to a stand sti b the flo d of c hanges implemented
– d esign ofic e instr uc tions c oming out of the d esign d ep r tment mad e
lfe almost impos ible fo the pr od uc tion engine r s Simiar ly, it is not
u c ommon to hear c omplaints fr om the National Health Ser vic e, sc ho ls
and almost ev er y publc ser vic e of how they ar e hand ic ap ed b the c onstant
str eam of ‘new initiativ es’ imposed on them b gover nment d ep r tments
d esper ately anx ious to show the publc that they ar e d oing something But
that is not to sa that lo king fo w ay s to impr ov e is w r ong – impr ov ing
pr od uc ts, ser v ic es and sy stems b w hic h a busines is mana ed I is how to
ac hieve these impr ovements in pr ac tic e w hic h is the subjec t of this bo k
If a goal is to improv e a pr oduc t or serv ic , an obv ious start point is to
lo k at the way s in whic h the ex isting pr oduc t is failng to me t the ne ds of
the c ustomer, and how these shortc mings c an be remedied I may be that
the pr oduc t is to ex ensiv e, or to u relable; that hospital w aiting lsts
are to long; that scho l ex am results are u satis ac tory ; or that the
clear-up rate of crimes is u ac ceptably low Al these things can be measured , and
per ormanc e indicator c mpied, so that improv ement can be measur ed
To be able to demonstr ate that improv ement has tak en plac , some kind of
measurement is es ential if the jud ement is not to be entirely subje tiv e,
but defining meaningful per ormanc indicator is not alw ay s easy
The task may be p rticularly d ificult w hen one is c nsidering improv ement
in a mana ement sy stem Clear ly one can lo k at failur es in the sy stem,
and their elmination, just as a production sy stem can be improv ed b
reducing the n mber of reje ts, but that wi prov ide only a smal p rt of
the answer Improv ement should also be sought in a sy stem that is w orking
w el, but c ould work bet er, whic h is les easy to measure As wi be se n,
this is best ac hiev ed b an aud it sy stem w hich not only lo ks for failures, in
a negativ e fashion, but lo ks proactiv ely at how things c ould be improv ed
Any c ntr ol sy stem req uires fe d ack if it is to w ork properly, and auditing
prov ides that fe d ac k
Improv ing the proces es
So how d oes one get to gr ips w ith impr ov ing a busines ? (We use the ter m
‘busines ’ r athe than ‘or ganization’fo a n mbe of r easons I is shor ter I
ser v es as a r emind er that a hospital o sc ho l o a gov er nment d ep r tment
Trang 10ar e al busines es in the sense that they ar e al se king to satisy c ustomer s
o c lients and othe stakehold er s.)
I is the pro es es in the busines es that w e are se k ing to impr ov e A
proc es is any activ ity car ried out within the busines where v alue is added
to an input to produc an output At its simplest, it c an be answering the
telephone or opening a let er Often, or inde d usually, the output fom
one pr oc s forms the input to another Hav ing opened the let er, perha s
it is ac know led ed and then p s ed to the per son w ho w il deal w ith it
Proc es es are normally planned, car ied out u der c ntr oled c nditions
(ie there are rules or pro edur es) and add v alue to the input The q uality
stand ard ISO 9 01:20 0 req uir es that the busines shall ‘identify the
proc es es ne d ed for the q ualty management sy stem and their applcation
thr oughout the or ganization’ (4.1)
A mod el of a pr oc es -b sed mana ement sy stem is i ustr ated in Figur e 1.1
This is b sed on a d ia r am in ISO 9 01 w her e it is used to i ustr ate
c ontin al impr ovement in r elation to a q ualty sy stem, but it is b no
means pec ular to pr od uc t q ualty As w il be se n, it is eq ualy a plc able to
envir onmental sy stems, to health and safety o ind eed to any mana ement
sy stem Contin al impr ov ement is a r eq uir ement fo al of them
Fig r e 1.1 Con nu l impr ovement n a pr oc s -bas d syst em
Trang 11Anothe mod el fr eq uently employ ed is the Plan–Do–Che k–Act model,
w hich simi arly a ples to any mana ement sy stem This is i ustrated in
Figure 1.2
This is of u iv er al applcation at any scale, almost reminisc ent of a
f ac tal I can be appled to the busines as a w hole, to the mana ement of
a d ep rtment or fu ction, right d own to the simplest pro es Whatev er is
inv olv ed one starts of:
– plan ing w hat is to be done;
– d oing it;
– c hec king that the sy stem is w orking properly ; and
– acting to improv e it
For ex ample, this is the basic f amew ork a opted for this bo k – plan ing
how to do the audit; c arry ing out the audit; che king the r esults; and acting
to improv e the auditing sy stem
Contrary to opinions sometimes ex pres ed, the Plan–Do–Chec k–Ac t (or
PDCA) appr oach is totally c mpatible w ith a pro es -based sy stem
Trang 12Fig ur e 1.2 Con nu l impr ovement n r elat ion t o t he P DCA model
Ma ag eme t
R ev iew
Perfor ma c
A ssesme tImprov eme t
• Id nt ifica t ion of aspet s a nd risks
• S let i n of sig nificnt aspe t s to
be a dese
• Obje t ivs a d t a r g ets
• Id nt ifica t ion of rsou cs
• Id nt ifica t ion of or g a niz at i n l
str uct urs, roles, rsp nsibi t ies
a d a thorities
• P la nin of o erat i n l cont rol
• Cont ingen y prpa d es for
forese a ble ev ents
• Oper a t ion control
• Ma ag eme t of h ma rsouc s
• Ma ag eme t of othe rsouc s
• Doc me tat i n a d it s cont rol
• Rev iew input
• Rev iew out put
non onformit ies
• Ma ageme t yst em a dit
Trang 13If w e ar e to ac hieve impr ovement w e ne d to have a mean s of measur i ng i t
Other w ise w e d o not know w hethe w e ar e making an impr ovement o not
The standar ds talk a out ‘improv ing the sy stem’ The only purpose of
hav ing a management stand rd is to ena le the busines to do bet er
Diferent v iews of improvement
The busines ’ difer ent stakeholder w il hav e diferent v iews of what
c onstitutes improv ement in the busines
In a c mmercial busines the owner s w il, of c our e, be lo k ing fo profits
(short and long term) They w il also lo k for sec ur ity in their busines , a
positiv e cash flow and the abi ty to inv est in gr owth and improv ement
They wi want f e dom f om pr ose ution for infingements of regulations,
a go d busines reputation and to be w el regar ded b al stakeholder
Customer s w il be lo king fo the r ight pr od uc ts o ser vic es at the
r ight pr ic e at the r ight q ualty and at the r ight time fr om a busines
that r espond s to their r eq uir ements pleasantly and efic iently Ac hiev ing
c ustome satis ac tion is a majo c onsid er ation of some c omplex ity and for ms
the subjec t of a sep r ate bo k in this ser ies (IMS: Cust omer Sat isfact ion) If
w e ar e buy ing something fr om a man fac tur er o a shop w e, as c ustomer s,
know w hen w e ar e satis ied w ith the ser vic e that w e get and w hen w e ar e
not, and the ow ner s of the busines w il, o should , know w hat these c r iter ia
ar e But w ith a sc ho l, w ho ar e the c ustomer s – the pupis, o their p r ents,
o (in the c ase of a state sc ho l the author ity w ho p y s fo the sc ho l? The
answ er should be that they al ar e and al ne d to be satisied A hospital
ne d s to satis y its p tients, but also the med ic al pr ac titioner s w ho ar r anged
fo them to be ther e and in the c ase of a state hospital the author ity pr ovid ing
Trang 14the fu d s An inc ome ta o V T ofic e should have go d r elations w ith the
publc , answ er q uer ies q uic kly, but also w or k at an ac c epta le level of c ost
set b the gover nment d ep r tment involved , ie w ithin their a r eed bud gets
With ever y sor t of busines the var ious ‘c ustomer s’ ma be measur ing
their satis ac tion in d ifer ent w ay s, but ac hieving c ustome satisac tion is
pr ob bly the single most impor tant thing that a busines has to d o
Employ ees ar e anothe gr oup of stakehold er s fo w hom c ontin al impr
ove-ment should be sought Ever y busines d epend s on them (ex c ept fo the sole
tr ad er ) Their employ ment should be safe and not pr esent r isks to their
health, and an oc c up tional health and safety (OH&S) sy stem is obviously
es ential, but the ne d go s fur the than this If a busines is r ated as a
go d employ er b its w or kfor c e it w il be a le to get the staf that it w ants,
staf tur nov er w il be low as w il al the as oc iated c osts of r ec r uitment
and tr aining, and the busines w il av oid the d ific ulties sustained b
po r employ er s This is not al to d o w ith lev els of p y ; inc r easingly job
satisac tion is r eg r d ed as the most impor tant fac to b employ ees
Neighbour , and soc iety at large, are another important group of
stakehold er s Whist envir onmental legislation helps to ensur e that emis ions
of al kind s (inc lud ing noise) ar e kept w ithin bou d s, the c onsid er ate
busines w il not only keep w el w ithin leg l lmits but w il make ever y
efor t to be as go d a neighbour as pos ible This is not only fo pur poses of
altr uism; the d ama e to r eputation fr om the publc ity of u soc ial behaviour
c an be ver y d ama ing
S p ler are stakeholder , to They may depend on the busines for
their lv elho d and w il be w il ng and a le to ofer a bet er serv ic e to a
busines that treats them as an ex tension of their ow n ac tiv ity than it w il
to one that treats them lke a tap to be tur ned on or of at w il
Although there are many difer ent sorts of busines , the areas in
w hich w e hav e to lo k for c ontin al impr ov ement are c mmonly shar ed
Al busines es are c nc rned with customer satis action, c sts and the
eficienc y of their operations If w e ex mine the wa that a c mmercial
busines has to tac k le these areas it wi be fou d that almost al solutions
hav e an applcation in other ar eas – publc ser v ic s, sc ho ls, and so on
Measuring performance
In a c ommer c ial busines the pr ime ind ic ato of per for manc e is pr ofit (along
w ith c ash flow ), but that is something that c an ot be ad d r es ed d ir ec tly
Pr ofit is the (usualy r elatively smal d ifer enc e betw een tw o muc h lar ge
n mber s – the inc ome fr om sales and the c osts of ac hiev ing those sales
Trang 15Pr ofit c an be impr ov ed b inc r easing the one o r ed uc ing the other, o
both The ac c ou tant w il usualy know pr ec isely w hat the c onstituents of
these amou ts ar e, but it is not his/he job to sug est how they c ould be
impr ov ed – that is the fu c tion of mana ement Mana er s ne d ind ic ator s of
per for manc e to se how the busines is d oing and how it might be impr oved
The financ ial figur es ma w el not be sufic ient, o even helpful to ac hieve
this Fo ex ample, pr od uc tion mana er s w il w ant to know the volumes
of pr od uc tion r athe than their v alue, as the lat e is a fu c tion of othe
fac tor s, nota ly pr ic e, w hic h is outsid e their c ontr ol They w il w ant to know
w hethe they have mad e the r ight mix of pr od uc ts – it is no go d having a
r ec or d w eek fo pr od uc t A w hen w hat the salespe ple r ealy w anted w as
pr od uc t B, and the ac c ou ting figur es ma not show that The salesman w il
c er tainly w ant to know the value of sales, but also the mix and the pr ic es at
w hic h the sales w er e ac hiev ed – if they w er e at give-aw ay pr ic es it ma not
hav e d one the busines muc h go d
Al mana ger ne d to c nsider how per orma nc is going to be mea sured
and should a gre these mea sures with lne ma na gement These measures
ma y ha v e be n defined in the job description, but more often they a re
ex res ed in genera l terms a nd ne d to be more closely defined before
they can be measured They should be matter within a ma na ger’s
c ntrol, or at lea st matter over which the mana ger has a c nsidera ble
influenc If the figures ha v e to be prov ided b somebod else ma nager
ne d to u der tand how they a re deriv ed a nd be satis ied tha t they a re
fa ir and accurate; otherwise ea ch ma nager wi fe l the ne d to genera te
per ona l figures and much time wi be wa sted arguing about why they
are diferent Many wi have had the ex erienc of ma nagement me tings
spent a rguing about the figures rather tha n get ing rou d to discus ing
the busines ’ rea l problems
So in the prod uc tion field, fo ex ample, the production mana er ma
fe l figur es fo v olumes of output are ne es ary, the perc ntage of rejec ts
or failures, the amou t of (pr oc s ) sc rap, the c ost pe u it of output
(c mpar ed with the stand rd c st if a stand rd c sting sy stem is used),
plant uti zation and mac hine d own-time, and perhaps the la our c st pe
u it of output Mana er may want to k now how often c r e tiv e action has
be n ne es ary, how serious the pr oblems were and how q uic k ly they w ere
c or ec ted Manager w il want to ex amine w hat prev entiv e ac tion has be n
taken, and how efe tiv e it has prov ed to be, and so on
Al these r efer to a principal r esponsibi ity, for production; but there are
other responsibi ties also In the field of oc cupational health and safety
manager w il ne d to know of any ac idents or near mis es, of u safe
acts observ ed, of any health problems that hav e ar isen, and so on In the
env ironmental area mana er w il w ant to w atc h energ c onsumption,
Trang 16discharges, w aste, emis ions, rec y clng or any other factor in whic h the
ac tiv ities of their area of responsibi ty impac t on the env ironment
Al this is, of c our e, nothing more than w hat mana er ’ jobs are, and
it go s w ithout say ing that they w il alw ay s be try ing to improv e things
The objec t of the cur ent ex er cise is to apply a sy stem to the busines of
impr ov ement so that we can get a handle on it and measure how a busines
is ac tualy d oing
The start, then, should be for eac h mana e to c nsider w hat per or manc e
indicator are ne es ary to measure how w el obje tiv es are being ac hiev ed,
and henc e how they are improv ing Idealy one should c onsid er v irtually
ev er y indiv id ual proc es that is c arr ied out w ithin the department, as
show n on the proc es ma (se Ap end ix 2), and identify the appr opriate
per formanc ind ic ator s and c nstr aints so that means of improv ement can
be implemented and progr es measured In practic e it may not be feasible
or ev en helpful to c onsid er eac h pr oc s sep rately at the low est lev el, but
rathe to mov e up a lev el to the point where the ov eral pro es es can be
studied I should alway s be remember ed that indiv idual pr oc s es inter act
w ith eac h othe to influenc the ov eral total pr oc s You c annot optimize
a total sy stem just b optimizing its c onstituent parts
Thr oughout the busines ther e w il be many pe ple tr y ing to impr ove
the per for manc e of the busines in many d ifer ent w ay s Pur suing the
ex ample of a man fac tur ing busines , in ad d ition to the pr od uc tion ex ample
c onsid er ed a ov e, ther e ma be:
– designer try ing to make the product bet er, cheaper, more at ractiv e,
etc;
– prod uc tion engine r s lo king for bet er methods of making the
product;
– sy stems analy sts lo king for bet e way s of w orking;
– buy er lo king fo bet er, cheaper, more se ure sup les;
– prod uc tion planner se k ing bet er plant uti zation, red uc ed stoc ks;
– w arehousing staff lo king for improv ed stoc k mana ement;
– despatc h and d elv ery staff se king bet er tr ansport uti zation and
and so on throughout the org nization
Although this ex ample is taken fr om a manufacturing busines there w il
be simiar lsts for any org nization Conside a r estaurant The chef w il
Trang 17be d esigning new d ishes to appeal to the c lientele, w hist c oks wi find
the best w ay s of c oking them The restaur ant mana e w il be lo king to
improv e the bo king sy stem to tr y to ensure that the restaurant is alway s
ful w ithout k eeping diner waiting to long The buy er w il be lo king for
bet e sourc s of sup ly, and the marketing manager w il try to ensure a
regular stream of customer The ac cou tant w il be try ing to reduc the
c harges f om the credit c ard c mpanies and get ing q uicker set lements,
and so on
Othe busines es w il have d ifer ent lsts, but many of the fu c tions w il
be simiar A simple r etai shop w il be c onc er ned w ith buy ing, mar keting,
sales, staf, r etur ns, c omplaints and pr ofit A publc sec to or ganization w il
hav e the pr imar y pur pose of ser ving the c ommu ity instea of making a
pr ofit, but it w il sti w ish to per for m as w el as pos ible A hospital w il be
c onc er ned w ith the thr oughput of p tients, uti zation of fac ilties, oper ations
c anc eled o postponed , w aiting lsts, r ead mis ions, mor talty r ates, length of
sta,and so on A gover nment d ep r tment w il be lo king at the thr oughput
of w or k, the tur nar ou d of c or r espond enc e, the c osts of output, the numbe
of c omplaints, the r esponse to enq uir ies, soc ial ac c ou ta i ty (how ev er it
is measur ed ), its publc ima e, publc r elations, etc Loc al gov er nment has
muc h the same c onc er ns but is mor e d ir ec tly ac c ou ta le to its c ustomer s
in those fu c tions fo w hic h it is r esponsible and henc e w il have a r ead y
sup ly of fe d bac k on its oper ations fr om its c ustomer s
Al these things ar e es ential elements of the busines of managing, and
are nothing new What is new is that the ac tiv ity of se king improv ement
is formalized and subje t to measurement Improv ements in relation to
a p rticular proc es or ac tiv ity are measured and rec orded (pr eferably in
phy sic al rather than financ ial terms) The impac t of this on the ov eral
proc es chain can then be as es ed so that an achiev ement of c ontinual
improv ement can be demonstrated
Es a bl shing a basel ne
Before y ou can measur e improv ement y ou ne d to know y our cur ent
position, to esta lsh a b selne For ex ample, if one objec tiv e is to reply to
c or espondenc mor e q uickly, y ou ne d to know how long it is taking now
– not just the av era e time, but the wor t cases, to Perhaps a new sy stem
w il be ne ded fo trac king this so that y ou w il be able to demonstrate the
improv ement Whatev er y ou are se k ing to impr ov e y ou should esta lsh
w her e y ou start f om, whether it is answ ering let er , absente ism, scra
rates o customer c mplaints
Trang 18In exercising mana ement ov er the sec tions for whic h they ar e responsible,
manager wi be using a n mber of tec hniq ues Various mana ement
sy stem standard s use terms lk e monitoring, inspe tion, measur ement,
and so on, and all these c an play a p rt w hether they are used formaly or
informally The important thing is that they ar e used proactiv ely
The fir t and basic te h iq ue is measurement As far as pos ible the
outputs of any pro es or group of pr oc s es should be ex pres ed in spec ific,
n mer ic al terms I has memor ably be n said, ‘If y ou c an’t measure it y ou
can’t c ntr ol it’ Objec tiv e d ta are alw ay s to be prefer red to subjec tiv e
asses ments, but that is not alway s pos ible In many areas, suc h as
pr oduction in factories o ex am results,there is no problem.I is les easy in
ar eas such as employ ee satis ac tion or ind ustr ial relations Blu t measures
such as d y s lost b str ikes o u fi ed v acancies can be used, but these are
all measur ements of failure, and are av ailable only when the sy stem has
faied in some wa Prev entiv e measur es w hich av oid such fai ures should
be in use I is up to mana ement to discus the problem and c me up w ith
a c onsidered v iew of the most meaningful indicator that c an be used I is
impor tant to get this right We f eq uently rea of new ‘targets’ being set
b gov er nment – for the health ser v ic , for ex ample – w her e the efec t has
be n the ex act op osite of that w hich was intended Conc ntration on that
p r ticular measure has led to a reduc d per ormanc ov er all
I is important that the c or ec t indicator are used, but at the same time
it is important that not to much ex tra burd en is imposed in producing a
lot more figures In the publc se to par ticularly there hav e be n many
c mplaints that the demand s of producing ex tra figures fo this and that
hav e impeded the busines of get ing on with the job Sc ho ls, hospitals,
loc al author ities hav e all ex r es ed their c nc rns at this tr end, and the
same is true in the priv ate se tor When c onsid ering per ormanc indicator ,
try not to demand new information if something alr ead y ex ists w hich,
although not perha s ideal, c an be ma e to prov ide the same information
Ac c ou tants often hav e figur es av aia le w hich, w ith sl ght modific ation,
can be made to serv e the purpose I is a go d idea to c arry out a surv ey
of all the returns and statistics w hich eac h department is being asked to
pr ov ide I wi f eq uently be fou d that there is a lot of duplcation, and
even that reports are sti being prod uc ed that w ere asked for y ears a o
to answer a p rticular problem at that time but the ne d has long sinc e
p s ed and no one has told them to stop A go d w ay of che king w hether
these returns are sti ne ded is to stop submit ing them, and se ing how
long it is befor e any one notic es or c mplains The grow th of paperw ork
is something that w e all c omplain about, and we should not a d to this
burden u les there is a gen ine ne d
Trang 19Monitoring performance
Hav ing de ided on the measur ements that are ne ded as per ormanc
indicator , the nex t stage is to dec id e how they w il be monitor ed I is no
go d producing figur es if no one w il p y attention to them and w hat they
mean The v alue of information is only in the ac tion that we take as a result
of re eiv ing it The Tit anic rec eiv ed a mes age warning it to lo k out for
ic bergs, but bec ause no one to k any notic e the mes age might just as w el
not hav e be n sent
The primary responsibi ty for lo king at the per formanc indic ator
and learning fom them les with the mana er s of the dep rtments f om
w hom the figures emanated They are the ones who should be w atching
to se not only that perormanc standar ds are being maintained, but also
that improv ement is being ac hiev ed That is their job as a mana er But
quis cust odiet cust odie ? (Who w il guard the guardians ) The monitor ing
ne ds to be part of the ov erall busines sy stem whic h ensures that it is
ha pening and also that it is efec tiv e The managerial hierar chy should
ensure that monitoring is c arried out at eac h stage, and that notic e is taken
of the results The most efec tiv e w ay to ensure that the measurement and
monitoring sy stems are fu c tioning as they should is b sy stem audit and
subseq uent r ev iew That for ms the nex t p rt of this bo k
Trang 20There are many misc nc ptions a out auditing Most of them stem
fr om the role of financ ial aud itor , w ith their reputation for lo king for
lost pen ies o making sure that a c lumn of figures has be n a ded up
c r rec tly Their fu c tion is q uite diferent f om that of a sy stem auditor
For one thing, y our ow n c omp ny auditor w ork for y our shareholder , not
y ou, (in the ry, at least) and they are responsible for ensuring that y our
shareholder can belev e the ac cou ts that they re eiv e Whist the role
and r esponsibi ties of financial aud itor hav e tended to ex pand r ec ntly in
the l ght of some wel publcized financial scand als, principally in the USA,
their fu ction remains primariy that of c hec k ing figures that ex r es or
represent amou ts of money
Auditor s of sy stems are diferent Their job is to make sure that a sy stem
that has be n defined is in fact being fol ow ed in the or ganization But
again there are a number of diferent situations
Diferent kinds ofa udit
What we ar e talk ing about in this bo k is known as fir t-party auditing
The auditor are working fo y ou, for y our organization, doing the wor k
that y ou hav e asked them to do for y our ow n benefit They are pr obably
y our ow n employ ees This is difer ent f om a se ond-p rty audit, w here
the auditor c mes into y our organization f om one of y our customer or
prospe tiv e c ustomer s to make sure that the sy stems y ou are using me t
their req uir ements Se ond-p rty aud itor are only c nc rned with the
req uirements of y our customer or clent, and w il c ho se whatev er aspe ts
of y our sy stems that they w ant to lo k at so that their employ er , y our
customer , can be assured that y our busines w il be a le to prov ide the
nec es ar y serv ic
Trang 21Thir d -p r ty aud i ti ng i s som ethi ng d ifer ent a ai n This usu aly ar ises
w h en a busi nes has sou ght c er tifi c ation to a p r ti c ular stand ar d , and is
bein g as es ed fo c ompl ian c e w i th that stan d ar d The aud ito her e wil
ex min e the w hole system c ompr ehensivel y so that you c an be c er tifi c ated as
oper atin g i n c om pl ianc e w i th the stan d ar d , su c h as ISO 9 01 o ISO 14 01
Auditor ski ls
These thr ee sor ts of aud it ar e lo king to ac hieve thr ee d ifer ent things,
and the skils and know led ge ne d ed b the aud itor s ar e eq ualy d ifer ent
A thir d -p r ty aud ito is usualy as es ing the or ganization fo c omplanc e
w ith a p r tic ular mana ement sy stem stand ar d , suc h as ISO 9 01 Thir d
p r ty aud itor s should be ex per t on the r eq uir ements of the stand ar d , and
also q ualfied to aud it any sor t of busines They w il hav e sufic ient tr aining
and ex per ienc e to q ualfy as a r egister ed aud itor Oc c asionaly they w il be
simiar ly r egister ed in r espec t of othe stand ar d s suc h as ISO 14 01 They
ar e the top of the tr ee in aud ito ter ms ( n the p st suc h aud itor s w or king
fo c er tific ation bod ies w er e often c aled ‘as es or s’ but now ad ay s the
ter m ‘aud itor ’ is gener aly used ) Their task is to aud it the busines to se
if it me ts the r eq uir ements of a p r tic ular mana ement sy stem stand ar d
They ar e not alow ed to giv e ad vic e to the busines being aud ited on how to
over c ome pr oblems in c omplanc e w ith the sy stem Al they ar e alow ed to
d o is to sa w hethe a pr oposed solution w ould be ac c epta le o not
Aud itor of sec ond -party aud its d o not ne d the same q ualfications
They are wor k ing on behalf of their employ er , and ne d to establsh that
the sy stems oper ated b the c mpany r esult in an acc epta le serv ic e to the
c ustomer This is pr edominantly c nc erned w ith prod uc t (includ ing ser v ic )
q uality, but not ex clusiv ely A customer may wish to be as ur ed that its
sup ler are operating in an env ironmentally responsible wa, that it do s
not employ slav e labour, and so on Instanc s hav e oc cur ed in r ec nt y ear
of a c omp ny ’s reputation being sev er ely d amaged when it bec ame publc
knowled e that they w ere using prod uc ts f om dev eloping w orld c u tries
w her e chid la our w as being used in the fac tories The r eputation of a
busines is the most v aluable as et that it has and has to be safeguarded at
al c osts If a sup ler has a po r safety or env ironmental re ord, this a ain
may refle t on its c ustomer w ho may not w ish to be asso iated with such
a c omp ny Se ond-party auditor hav e rules laid down b their employ er ,
but they w il usualy be permit ed to disc us any proposed solutions to
problems enc ou tered
Trang 22The req uirements for an internal, or fir t-p rty, auditor are diferent and
ar e for y ou, the employ er, to dec ide You ar e employ ing an auditor (either
as an employ ee or as a c ntractor ) to car y out the w ork to be c ompleted
Diferent busines es ma cho se to do this in diferent way s Some
management sy stems ar e b sed on ‘self-as es ment’ r ather than ex ternal
asses ment, but her e it is espe ially important to be a le to demonstrate
independ enc of the fu ction being audited
Objectiv s of the audit
ISO 19 1 :20 2 lsts a n mber of pos ible obje tiv es of an audit programme,
w hich c an be b sed on c nsideration of the folow ing:
– management priorities;
– c ommerc ial intentions;
– management sy stem r eq uirements;
– statutory, regulatory and c ntractual req uir ements;
– ne d fo sup ler ev aluation;
– c ustome req uirements;
– ne ds of other interested par ties;
– risks to the organization
The guidelnes go on to giv e four ex amples of audit progr amme obje tiv es:
a) to me t the req uirements for c ertific ation to a mana ement sy stem
stand ard;
b) to v er ify c mplanc w ith c ontrac tual req uirements;
c) to obtain and maintain c nfidenc in the ca abi ty of a sup ler;
d) to c ontribute to the impr ov ement of the management sy stem
In our present c ontex t it is the last of these (item d) with w hich w e are
principally c onc r ned Incidentally, the results of the audit progr amme may
w el ser v e to me t demands u der the other hea ings, but in this bo k we
ar e most interested with improv ement and the c ntribution that auditing
can mak e to its ac hiev ement
T o do nothing is not a n option if y ou are to me t the requirements of
a ny management standa rd Every one of these includes a requirement
Trang 23tha t the sy stem is regula rly a udited The IMS f a mework (se Ap endix 1)
spe ifies tha t:
a ) The orga niza tion should esta blsh a nd ma inta in a n a udit
programme for periodic management sy stem aud its to be car ied out
in ord er to d etermine w hethe or not the mana ement sy stem:
b) c onforms to planned ar angements for the mana ement sy stem
c) has be n properly implemented and maintained, and is being
adhered to
(4.3)
Ev ery management sy stem stand ard has a simiar req uirement Clearly
it is no go d going to a lot of trouble to instal a mana ement sy stem if
y ou are not going to use it, and the only wa to make sure that it is being
used is to che k Parts of it w il ne d to be che ked feq uently if they are
p rticularly c ritical, other les feq uently, but the w hole sy stem w il ne d
to be c v ered at least onc e a y ear At the time of the management r ev iew
the q uestion w il ne d to be ex amined w hether the sy stems y ou hav e put
in plac are me ting the ne ds of the busines Clearly y ou w il not be a le
to form a jud ement on this if y ou can ot be sure that the sy stem is being
folow ed You can ot c laim to be w orking in ac or danc with a sy stem
u les ther e is an aud iting pr oc d ure in plac e to demonstrate that it is
being folow ed This is the reason why ev ery mana ement sy stem standar d
imposes the obl gation to implement an auditing programme
In the present c ntext the aims of auditing are r ather wider than this We
w ant to be lo k ing not only at whether the sy stem is being folow ed, but
w hat c an be d one to make it work bet er How far do s the sy stem me t the
ne ds of a partic ular pro es ? Do s it inv olv e any d ificulties in operation
w hich c uld be ov erc me if the sy stem was c hanged? What w ould enable
pe ple to w ork bet er o more easi y or mor e cheaply ? Is ev ery thing really
nec es ary, or can the sy stem be simplfied and sti do w hat it is intended to
do? Do s the sy stem tr uly me t the ne ds of the busines ? And so on: this
is w here improv ement les
The start point should be to che k whether the sy stem is being str ic tly
folow ed, and if not, why not There are many pos ible reasons Is it that
the pe ple c nc erned do not u der tand the sy stem and w hat is wanted? Is
it ina eq uate training of the pe ple w ho are ex pe ted to folow the sy stem?
Or is it that there is something in the sy stem that makes it dific ult, o ev en
ir elev ant, in that p rticular c ontex t? Al these may be pointer to the path
of c ntin al improv ement
Trang 24What is to be audited?
So w hat is to be aud ited? In the past, sy stems auditing has usually be n in
the c ntext of a sy stem designed to me t the r eq uirements of one partic ular
management sy stem stand rd The most c mmon of these w as (and sti is)
a q ualty sy stem; fo many this w as the fir t formal management sy stem
to be installed in the or ganization If a busines operated in c omplanc e
w ith ISO 9 01 (or its ante edents) the job of the inter nal auditor was to
se that the req uirements of the stand rd w ere being folow ed throughout
the org nization This w as not done direc tly b c mparison with the
stand ard, but w ith referenc e to the q ualty man al whic h the busines had
c mpied This described the q ualty sy stem in use in the busines , largely
b referenc to spe ific pro edures w hich had to be folowed in the v arious
ac tiv ities of the c mpany, principally those w hich related to the production
of the end product Initialy the auditor would hav e to che k that the
q uality manual did inde d c v er al those aspe ts w hich w ere demanded
b the standard Onc e this was establshed, auditing c ould then be car ied
out solely b refer enc to the q uality manual to make sure that w hat the
manual said was being done was in fact ha pening In just the same wa,
a safety man al w ould be c mpied to d escr ibe how the busines w ould
me t the r eq uirements of, sa , OHSAS 18 01, and activ ities throughout the
busines che ked a ainst that manual
In this bo k we are c nsidering the problem of auditing an integrated
management sy stem The busines has rec ognized that q uality, env ironment,
health and safety, and so on are all part of the busines of ru ning the
organization and p rt of an ov erall sy stem If the c omp ny w ishes to be
c rtific ated as c mply ing w ith ISO 9 01 or ISO 14 01 it wi sti hav e
to me t the spe ific req uir ements for q uality o for env ironment, but
these w il just be aspe ts of the ov er all integr ated sy stem, whic h may w el
includ e fu ctions whic h are not the subje t of any spe ific mana ement
sy stem stand ard – such as sales and marketing, or distribution The ov eral
integrated mana ement sy stem fr amew ork (reproduc d as Ap endix 1) can
c v er all the activ ities of a busines Some or ganizations wi use it merely to
integrate the req uirements of the thre most c ommon management sy stem
stand ards, those c v ering q uality, oc cupational health and safety and the
env ironment Other wi hav e pr ogres ed further and hav e inc orporated
many if not all the sy stems in use throughout the busines , c v er ing
ac tiv ities such as sales, per on el, ac cou ts, distribution, information
sec ur ity or customer satisac tion The IMS famework is designed so that
it can inc rpor ate as many or as few of the sy stems the busines uses as is
w ished The av era e busines wi hav e many diferent sy stems oper ating
Trang 25Most of them w il hav e be n dev ised for use w ithin a single d epar tment
or fu ction The ac cou ts dep rtment wi almost c ertainly hav e its ow n
sy stem, and so w il the per son el dep rtment, and so w il sales, although
initially they w il probably not hav e be n rec orded formaly, or perha s
not ev en writ en d own They w il, howev er, all hav e a n mber of features
in c ommon, and all c an be brought within the IMS f amework and the
integrated sy stem if wished, to the great benefit of the busines The more
that ev ery one r ec gnizes the u ity of purpose behind al these sy stems the
more the busines wi progr es
This bo k describes how to aud it such an integr ated sy stem; but the
principles of auditing are the same whether dealing w ith a single simple
sy stem such as might be in use w ithin a per on el o despatc h dep rtment,
or whether the busines has a fuly integrated sy stem inc rpor ating them
al Ev en if the busines has only a single formal mana ement sy stem, such
as q ualty, the principles and practic e are just the same and the sug estions
are sti applca le
Procedures and proces es
Tr aditionally sy stems w er e described in a manual – perha s a q ualty
manual o a safety manual – at the high lev el, and put into prac tical efec t
b sets of proc edures whic h desc ribed how each task w as to be per ormed,
u les this w as obv ious f om the training that the operativ e ha rec eiv ed
If, for ex mple, a busines operated a fle t of delv ery lorr ies, it w as not
nec es ary to hav e a pr oc d ure tel ng the driv er how to driv e the v ehicle
The fact that the dr iv er had an HGV lc nc e w as sufic ient ev idenc e of
tr aining There would ne d to be proc edures, how ev er, d escr ibing how the
dr iv er w ould know w hat v ehicle to tak e, w here to get fuel, what to do in
an acc ident or breakdow n, and so on For ev er y ac tiv ity there had to be a
proc edure or ev idenc of tr aining in that task
The emphasis is now les on pro edures and is much mor e on pro es es
These desc ribe w hat is to be done and in what seq uenc to a d the v alue
w hich is the pur pose of the oper ation In the past auditing has often
inv olv ed lt le more than c hec king for c omplanc with a par ticular
proc edure; auditing based on pro es es should c hec k that eac h pro es is
delv er ing w hat it is intended to d elv er Whist the cur ent v er ion of the
q uality stand rd, ISO 9 01:20 0 sti req uires w rit en proc edures for a few
activ ities, the fu d amental req uirement is that all pro es es (imp cting on
Trang 26q uality ) should be identified and c ontroled Sec tion 4.1 of ISO 9 01:20 0
stipulates:
The organization shal
a) identify the pr oc s es ne ded for the q uality mana ement sy stem
and their applcation throughout the org nization;
b) deter mine the seq uenc e and interac tion of these proc es es;
c ) determine cr iteria and methods ne ded to ensure that both the
operation and c ntrol of these pro es es ar e efe tiv e
I go s without say ing that these pro es es should be re orded as otherwise
they cannot be c ntroled
I w il be re ognized that this r eq uirement is v irtually identical to the
fir t se tion, se tion 0, of the IMS famew ork Ap roaching a busines
sy stem thr ough its pr oc s es instead of through its pro edures has many
ad v antages, perha s the chief being that it ena les the risks to be as es ed
in respe t of eac h of the disc iplnes c ov ered b the integrated sy stem
In practic al terms the most satisactor y wa of id entify ing the pr oc s es
and their interaction is b proc es mapping The methods of doing this are
described in other bo k s in this series and w il not be repeated here, but a
brief note on the principles is inc luded in Ap endix 2
J ust as a q uality man al is demanded b the q uality stand rd, so it is
nec es ar y to hav e a sy stem manual for the integrated sy stem The IMS
fr amew ork say s:
The or ganization should establsh and maintain a man al that
includes
a) the sc ope of the mana ement sy stem …;
b) the doc umented pro edur es esta lshed for the management
sy stem …; and
c ) a description of the interaction betw een the pr oc s es of the
mana ement sy stem
(3.4.2)
The manual itself w il pr ob bly be a smal d oc ument d esc r ibing the sy stem
at a high level As a minimum it w il c ontain a statement of the busines
objec tives (pr ob bly ) and polc y (es ential ; r oles and r esponsibi ties;
Trang 27pr oc es id entific ation and ma ping; and r isk mana ement and c ontr ol
These ar e the es entials, eac h of w hic h is lkely to be ex pand ed in a pend ic es
and an ex es
Whist an auditor wi c rtainly ne d to be fami ar with the manual, the
heart of the sy stem w il be in the pro es maps and the information that
they c ntain
In an ear lier bo k in this series IMS: Cr eat in a Ma u l a simple
ex mple was giv en of an operation w hich takes plac in almost any kind
of busines – re eiv ing an ord er fom a customer or c lient and entering it
into the c omp ny ’s sales sy stem In other kinds of or ganization it ma be
the admis ion of a patient into a hospital, a pupi to a sc ho l, an enq uiry or
a r eport to a polc station, but the pr oc s es are simiar in each c ase The
proc es dia ram is reproduc d in Figure 3.1
When auditor c ome to audit this par t of the busines , the fir t thing they
w il do is to lo k at the proc es ma and u der tand how the pr oc s fits into
the busines as a w hole That is obv ious in this ex ample, but may be more
c omplcated in other proc es es The nex t thing is to talk to the pe ple doing
the job to u der tand w hat they do, how they c hec k their w ork, w hat they
do if they me t a pr oblem, and so on so that the pr oc s map can be v erified
as being fac tually c or e t and c omplete – that it really do s represent w hat
ha pens, not w hat the mana ement would lke to happen, and that it is
c omplete Often ad ditional sub-pro es es get a ded ‘u oficially ’ and these
ne d to be ex amined I may be that the pro es as originally d escr ibed
prov ed to be dificult to w ork with,or inadeq uate for one reason or another
and in prac tic the employ ee is doing things difer ently The r easons ne d
to be u der to d Is it be ause of lazines on the part of the employ ee (rare)
or inadeq uate training, or is ther e some gen ine weaknes in the pro es
as desc ribed and some sy stem improv ement is c alled for This is the whole
purpose of the ex ercise – to impr ov e the sy stem In the c ntex t of this bo k
that is w hat aud iting is al a out
As part of d escr ibing the pro es es any spec ific req uirements of partic ular
standard s w hich the busines has adopted wi hav e be n noted and buit
into the sy stem For ex ample, ISO 9 01:20 0 has q uite a lot to sa a out
taking order f om customer As a principle it lay s dow n, u der the
heading of ‘Customer foc us’ the req uirement that: ‘Top management shall
ensure that customer req uirements ar e deter mined and are met with the
aim of enhancing c ustomer satis action’ (5.2)
More spe ific ally the stand rd go s on to say :
The or ganization shal d etermine:
a) req uirements spec ified b the customer, includ ing the req uirements
for delv er y and post-d elv ery ac tiv ities;
Trang 28b) req uir ements not stated b the c ustome but ne es ary fo
spe ified or intended use, w her e known;
c ) statutor y and r egulator y r eq uir ements r elated to the pr od uc t; and
d ) any additional req uir ements determined b the organization
(7.2.1)
Fig r e 3.1 A simple example o pr oc s ma ping
Proc s s Re fe re n ce 1.A.1
Or de r R ece i pt an d Han dl i n g
I nput, r al izati on and outp t
Res ourc es ne ded
Faci tie a d Equipment
Req ired output
Or de r e n t ere d on compu t e r syst e m
Trang 29In other w ords, it is es ential to u der stand what c ustomer really
w ant, not just w hat they hav e asked for Before acc epting the orde the
organization should:
… ensur e that:
– product req uir ements ar e defined;
– c ntract o order req uirements difering fom those prev iously
ex pres ed ar e resolv ed ; and
– t h e organ i zat i on has t he a i l i t y to m eet th e d efi n ed req u i r em en t s
(7.2.2)
The stand rd also say s that re ords hav e to be maintained to show that this
rev iew has be n d one, and furthermor e that:
W here the customer provides no do umented sta tement of
req uirement, the customer req uirements shal be c nfir med b the
org nization before ac ceptanc
(7.2.2)
Clearly the stand ard has to c v er al situations, f om buy ing a bar of
c ho olate in a sw eetshop to plac ing an or der for a major c nstruction
c ontrac t In ev er y day shop ing tr ansac tions, or order ing a stand rd item
f om a c atalogue, the applcation of these r eq uirements can be in the
simplest form, but if the standar d is to be satisied it should be pos ible
to show that they hav e al be n folowed Lo k ing again at the simple flow
c hart for the pro es they all c ome in the sec ond box ‘Detais che ked b
ac ou t handler ’ – is it clear w hat the customer wants, can w e sup ly it,
c an w e prov ide it when it is wanted etc ? Only w hen all these are satis ied
c an the ord er be pronou c d ‘OK’ A wr it en pro edure may spel this out
and also stipulate that entering the ord er onto the c mputer sy stem forms
the rec ord that the stand rd req uires to show that these things hav e be n
done The audito wi ne d to c hec k that this is happening as it should
– that the ac cou t handler has ha the training ne d ed, knows w hat to do
if d ificulties arise, and so on
In the proc es of or der entry, the implcations for the env ironment or
health and safety ar e lkely to be les signific ant than fo q uality but w il
hav e to be c nsidered and audited R isks w il, or should, hav e be n asses ed
in r espec t of all these field s With other pro es es the implcations for
env ironment, health and safety and so on wi be muc h greater, and there
may also be implcations fo infor mation sec urity, fo ex ample Points to
lo k for in r espec t of par ticular management sy stem stand ards are noted
later in this bo k, but auditor w il ne d to hav e these req uirements
Trang 30c ntin ally in mind to make sure that none has be n mis ed They wi go
thr ough these r isks w ith the per on el c nc erned , not in any wa to ‘sec ond
gues ’ them but just to c hec k that they are sti v alid and cur ent, that
the nec es ar y ac tions hav e be n taken, and that the r esponsible manager
is regularly che king that no new risk s hav e emerged sinc they were
for mulated Fo ex ample, if a new arr angement means that an operator
now has to w ork at a c omputer terminal, the Display Scr een Regulations
w il hav e to be taken into acc ou t
That i n out li n e is w hat we wou ld expect th e system au d i to to d o when
au d i ti n g thi s p r ti c u l ar pr oc es The fu ncti on wil l be consi d er ed i n m or e
d etai l l ater, but the exam pl e l ead s on t o a con sid er ati on of fur t he q uesti on s
whi c h have to be an sw er ed when pl ann i n g an aud it of the c om pl ete system :
– Who should do the audit?
– What sort of per on is ne es ary ?
– Can we find one, o them, fom within our own organization?
– What training w il they ne d?
– How do w e pr ov ide that?
– How are w e going to org nize the audit?
– Is it to be b department, or function, or pro es , or how?
– How long is it going to take?
– How dis uptiv e is it going to be?
– What is it all going to c ost?
– What are the benefits
– Is it worth it?
Al these are c nsidered nex t u der the heading of org nizing the audit
Trang 31Hav ing dec id ed on w hat w e w ant the audit to achiev e, the nex t is ue is how
to c arr y it out This starts w ith the q uestion of w ho is to do it
Finding the a uditors
A large organization may hav e a ful time spec ialst sy stem auditor, or ev en
a sy stem audit dep rtment, w hose sole job w il be to spend time w ith each
p rt of the busines se ing how the sy stem is w orking A smaler busines
w il not ne d, or ev en be able to afor d, this and w il pr obably rely on its
existing staff to d o some auditing along with their regular jobs Although
this w il inv olv e a lot of ex tra w ork to start w ith, it has many ad v antages
ov er other methods, as wi be se n
You can, of c ur e, employ an outside auditor If y our is a small busines
c ertific ated to, say, ISO 9 01 and y our chief c nc ern is to maintain y our
c ertific ation, then employ ing a c onsultant – perha s the one who helped
y ou to ac hiev e c ertific ation in the fir t plac e, and who ther efor e already
knows y our busines – may be the sensible thing to do If on the other hand
y ou are lo king to achiev e mor e f om y our audit progr amme than just a
tic k and a c r tificate, it is bet er to employ y our ow n staff No outsid er,
no matter how bri iant, can ev er k now y our busines as w el as y ou do,
and w il in general not be as go d at spot ing sc pe for improv ements in
the general busines pro es Your own staff, to , wi benefit f om the
ex erienc of auditing their c oleagues’ w ork They ma hav e sy mp thy fo
their problems and d ev elop a new u d er tanding of w hat they d o In shor t
it can w ork wonder for the team spirit of the busines But this d epends
on picking the right sort of pe ple to do the auditing
Trang 32The Br i tish Stand ar d BS EN ISO 19 1 :20 2 ‘G u id el i nes fo q ual ity and /
or envir on men tal man agem en t systems au d iti ng’ l ists a nu mbe of pr i n c ipl es
r el ati ng to aud i tor s:
– ethical c nduct – tr ust, integr ity, c nfidentiality and disc retion;
– fa ir presenta tion – the oblga tion to report truthfuly a nd
acc urately ;
– d ue pr ofes i on al c are – th e a pl i c at ion of d i l igen c e an d ju d gem en t;
– independenc e – imp rtial and obje tiv e;
– ev idenc -based approach
(4)
These per onal req uirements are ex panded later in the standard :
An auditor should be:
– ethical, ie fair, truthful, sinc re, honest and discre t;
– open-minded, ie w il ng to c nsider alternativ e id eas o points
of v iew;
– d iplomatic , ie tactful in dealng with pe ple;
– observa nt, ie a ctively a wa re of physica l sur ou dings a nd
activ ities;
– perc ptiv e, ie instinctiv ely aw are of and a le to u der stand
situations;
– v er satie, ie adjusts readiy to difer ent situations;
– tenac ious, ie per istent, foc used on ac hiev ing obje tiv es;
– d ecisiv e, ie reaches timely c nclusions based on logical reasoning
and analy sis; and
– self-relant, ie acts and fu ctions independently w hie interacting
efe tiv ely w ith other
(7.2)
If this se ms r athe d emand ing fo our pur pose, bear in mind that the
stand ar d is w r it en to be of gener al a plc ation in aud iting inc lud ing sec ond -
o thir d -p r ty aud its Fo inter nal aud its it is sti impor tant that aud itor s
are not notic ea ly lac king in any of these q ualties They should not be
se n as polc e, sti les as mana ement ‘nar ks’ but mor e as mentor s o
c oac hes ensur ing that non-c omplanc es o pr oblems ar e not oc c asions fo
c ond emnation but r athe ar e op or tu ities fo impr ovement Whist an
exter nal thir d -p r ty aud ito is not alow ed to give ad vic e on the solutions
Trang 33of pr oblems, ther e is no suc h c onstr aint on inter nal aud itor s w ho should
tr y to be as helpful as pos ible, although should not be r eg r d ed as an
author ity on the impr ov ement of the sy stem ( n the ter minolog of for mal
mana ement sy stem stand ar d s any d ep r tur e fr om a stand ar d is d esc r ibed
as a ‘non-c omplanc e’ o ‘nonc onfor mity ’ In this bo k w e use the shor te
w or d ‘pr oblem’ to d esc r ibe suc h a situation – it avoid s any sug estion of
guit, is shor ter, and sug ests that it is something to be solved b a c ombined
efor t r athe than c or r ec ting something that some ne else is d oing w r ong
So w hen c onsid er ing w hic h member s of y our staf might take p r t in an
aud it pr ogr amme as aud itor s ( hey w il al be aud ite s at some sta e), av oid
any one w ho y ou might thin c ould use the situation to make d ific ulties fo
a c olea ue w ith w hom they d o not alw ay s se ey e to ey e
At w hat lev el of management should our sele ted auditor s be? An auditor
ne ds to hav e an easy relationship w ith the pe ple being audited, and these
audite s w il be at all lev els That means that auditor should not be se n
as to ju ior, but neither should they be so senior that the audite s wi fe l
intimid ted The chief ex ecutiv e would not be a go d c hoic , for ex ample
This problem do s not arise with external auditor – they are stranger
w ho w il only be ar ou d w hie the audit is going on The relationship with
an internal auditor is ongoing, although it wi be in a d iferent c ntext
The lev el of dep rtmental manager is probably the best one to aim at
for most purposes, although other in staff positions, such as per on el
ofic r , might wel be c onsidered Pr imar ily, it is the per on r ather than
their position that is important
If the busines has an establshed sy stem, such as q ualty, and is alrea y
c ertific ated to ISO 9 01:20 0, there w il already hav e be n internal aud its
c arried out b staff member s (using inter nal staf member is usually the
c ase, although ex ternal c ontrac tor c ould be employ ed) w ho hav e be n
tr ained for the purpose The q uestion arises w hether these per on el can
be used as aud itor on the integrated sy stem The answ er is c learly that
they should be – they w il alr ead y hav e be n trained in the pr inc iples of
auditing, although the a plc ation has be n only in relation to q uality.They
w il, how ev er, ne d training in r espec t of auditing the integrated sy stem,
w hich is a lot broa e than just the q ualty sy stem that they hav e be n
used to They wi therefore ne d the same tr aining as any one w ho has not
prev iously car ried out any auditing, although they w il hav e a head start
They wi also hav e to be clear that there c an be no restriction of sc pe on
the integr ated sy stem as there almost c rtainly would hav e be n on the
q uality sy stem If the ex perienc e of the q uality auditor s was lmited to
earler v er sions of ISO 9 01 then their ex perienc e w ould be les relev ant
Trang 34Onc sele ted, the potential auditor wi ne d to hav e ex plained to them
w hat they are being asked to do, and giv en some training to ena le them
to do it efe tiv ely
These are two q uite difer ent areas If the mana ement sy stem has be n
embed ded into the wa that the busines wor k s, the ne d fo auditing w il
hav e be ome app rent to any one in any managerial position When the
potential audito is fir t approached about u der taking some auditing,
the usual reaction is that they are already busy enough w ith their regular
job and can ot pos ibly u der take any further d uties They w il ne d to
be per sua ed b their immed iate manager, o the chief ex ecutiv e, it being
made clear that p rticip tion is ex pec ted of them If they are sti reluc tant
they can then be asked w hich p rt of their present responsibi ties they
w ould lke to be rel ev ed of, and the amou t of time they would ne d to
spend on auditing; the f eq uent reac tion is that perha s they c ould manage
to do it after al An alter nativ e is to sug est that if they c uld not manage
to do it themselv es, c uld they sug est one of their subord inates who c ould
u d ertake the w ork Howev er, a mana e w il usualy be r eluc tant to se
something that the c hief ex ecutiv e clearly r eg rds as important being
deleg ted to a subordinate
When asking mana er s to prepare to do some aud iting in a dition to their
ex isting d uties, it should be ex plained that the ac tiv ity is one that they w il
find v alua le in doing their regular jobs The op ortu ity to u der tand
more c ompletely the activ ities – and dific ulties – of a department on whose
output one’s ow n se tion depends is often of practical use in arriv ing at an
impr ov ed method of w orking, sometimes resulting in impr ov ed method s for
both departments U nd er tanding other pe ple’s problems is often a go d
w ay of u der standing one’s ow n and can be a v aluable c ontribution to the
ultimate objec tiv e of c ontin al impr ov ement
Ho w many a uditors?
How many aud itor s w il be ne d ed ? This w il d epend on var ious fac tor s,
and the tr ue answ er w il be d isc ov er ed only b ex per ienc e As a star ting
point, as ume that eac h d ep r tmental mana e w il aud it the d ep r tment
immed iately ‘upstr eam’ fr om their ow n; that is to sa, if Dep r tment B
r ec eives the output fr om Dep r tment A, then the mana e of Dep r tment B
w il aud it Dep r tment A If the pr oc es ma show s that the or d er d ep r tment
p s es or d er s to the pr od uc tion plan ing d ep r tment, then the mana e of
the lat e c ould aud it the for mer, and so on thr oughout the or ganization In
Trang 35pr ac tic e this is u lkely to pr ovid e a satis ac tor y answ er ac r os the busines ,
but it w il pr ovid e a guid e to the n mber s r eq uir ed
The time taken to aud it a spec ific d ep r tment w il d epend on the size of
the d ep r tment, but mor e signific antly on the n mbe of d ifer ent ac tiv ities
that take plac e ther e A d ep r tment of 50 pe ple al d oing the same thing w il
ne d les aud iting than a d ep r tment of 10 pe ple al c ar r y ing out d ifer ent
and c omplex tasks As a r ule of th mb and to get things star ted , as ume that
eac h d ep r tment w il ne d one d ay a y ear fo aud iting Ex per ienc e w il so n
show that this is not c or r ec t – some d ep r tments c an be aud ited in half a d ay
o les , w her eas other s ma take muc h longe – but as a fir st a pr ox imation
this w il pr ovid e an ind ic ation of how many aud itor s ar e r eq uir ed The
sy stem mana e o w ho v er is mana ing the aud it pr ogr amme ma use
their know led ge to as es the time ne d ed fo eac h d ep r tmental aud it As
the aud itor s themselv es bec ome mor e ex per ienc ed they ma find that a pr
e-aud it visit to the d ep r tment is w or thw hie to as es the w or k inv olved This
is c ommon pr ac tic e amongst ex ter nal aud itor s w her e the lea aud ito w il
use it to as es the ma nitud e of the job
Training the a uditors
Who v er is sele ted to c arr y out the audits w il ne d a eq uate training
This do s not c omp re with the training that a third -party auditor
ne ds in ord er to be ome c mpetent in as es ing an organization prior
to c r tification, but there are sti basic skils that should be acq uired
There are the skils of auditing in gener al ir respe tiv e of the sy stem being
audited There is also the ne d to be thoroughly fami ar w ith the sy stem
being audited I is not nec es ary fo an inter nal auditor to ac q uire the
same depth of k now led e ne ded b an ex ternal auditor w orking fo a
c ertific ation bod who has to determine w hethe a busines q ualifies for
c ertific ation to, for ex ample, ISO 9 01 or ISO 14 01 Fo internal auditing
the pr inc ip l ne ds are to u der tand the integrated management sy stem
of the busines , to u der stand the pr oc s es inv olv ed and how they relate
to eac h other This is les demanding and les time c nsuming
Some outsid e help ma w el be ne d ed to tr ain in the pr inc iples of
aud iting (u les y ou have a tr aining d ep r tment w hic h ha pens to have
the nec es ar y skils) One d ay ma be sufic ient but tw o d ay s is pr efer r ed
as this w il ena le some pr ac tic al ex er c ises to be u d er taken If mor e than
tw o o thr ee pe ple ar e going to be involv ed it w il pr ob bly be bet e to
ar r ange a c our se to be r un inter naly so that it c an be r elevant and spec ific
to the c ir c umstanc es of y our busines The tr aining in the oper ation of y our
integr ated mana ement sy stem c an pr ob bly be c ar r ied out b y our sy stem
Trang 36mana e o w ho ver is r esponsible fo the oper ation of y our over al sy stem,
per ha s w ith as istanc e fr om y our tr aining mana e if y ou hav e one Ag in,
one d ay should be sufic ient fo a smal o med ium sized busines u les it
is p r tic ular ly c omplex In the c ase of a lar ge busines it is nor maly pos ible
to d iv id e the w or k into a n mbe of spec ific ar eas that c an be c onsid er ed
sep r ately Ther e is no ne d fo al aud itor s to be ex per t on the sy stems
oper ating in ever y p r t of the busines , although a gener al know led ge of the
over al pr oc es ma of the busines is c er tainly d esir able
Let us ima ine that y ou hav e selec ted the manager who ar e going to be
y our audit team, and hav e ex plained in outlne w hat the w ork inv olv es
You hav e gathered them all together for a training c our se Although they
may wel be ex perienc ed and fuly c mpetent mana er s, auditing a sy stem
w il be something q uite new to them They w il hav e lt le idea of w hat is
w anted o how to set a out it and they may wel sti harbour doubts about
its usefulnes
I w ould be useful to start b remind ing them of the purpose of
management sy stems in general, those spe ific stand ards whic h the
busines folows (eg ISO 9 01, ISO 14 01) together w ith any other s whic h
ar e inc r porated into the integr ated management sy stem of the busines
A reminder of the princ iple of an integrated sy stem would also be useful
They w il hav e be n told this before, and ma w el hav e be n inv olv ed in
its implementation but a ref esher w il not go amis
The ne d for a sy stems audit w il then be ex lained Start w ith ex amples
of what the audit pr oc s c nsists of – doing some homewor k on the
oper ations of the d epar tment whic h is going to be audited, ex amining its
proc es ma s, the dimensions of the sy stem (env ironment, health and
safety, etc) the r isks that hav e be n identified, etc Of all the r easons for
car y ing out an audit, the fir t one that pe ple usually re ognize is that
it is demanded b all management sy stem stand ards This is true, but is
the least important In the p st a lot of auditing was merely c hec k ing for
c mplanc to a stand ard, but that should no longer be the case An audit
of a proc es -b sed sy stem should che k that eac h proc es d elv er w hat it
is sup osed to – that the pro es is per orming as w as intended This w ay
auditing a ds v alue to the busines in its own right The audit results w il
fe d into the periodic mana ement rev iew The rev iew w il ex amine how
w el the sy stem is serv ing the ne ds of the busines , and it is not pos ible to
for m a jud ement on this u les one can be sure that the sy stem is ac tually
being folow ed In our present c ntex t the most important reason of all for
car y ing out an aud it is to find w ay s in whic h the sy stem c an be impr ov ed,
and to asc rtain that improv ement is in fact happening
The traine auditor s wi then be taken through the v arious sta es of an
audit The fir st sta e is the w rit en author ization f om the chief ex ec utiv e
Trang 37ena l ng the auditor to ask q uestions in some ne else’s department The
c hief ex ecutiv e initiates and authorizes the aud it taking plac e Then c mes
the initial discus ion w ith the dep rtment manager, auditing through the
department, re ording the results, the closing discus ion w ith the manager,
and so on Al these stages w il be c onsid ered in more detail later in this
bo k, but al w il ne d to be c v ered in this initial tr aining
As the pro es w il almost c r tainly be new and ev en foreign to the
manager who ar e going to bec ome auditor , there w il pr obably be q uite
a lot of u c r tainty at the end of the training period The greatest help
is ex erienc , and that c annot be acq uired immed iately Confidenc e w il
ra idly rise afte they c omplete their fir t audit
The prog ra mme of work
Ther e w il be a pr ogr amme of w or k to ensur e that the w hole busines is
c ov er ed in, per ha s, the c our se of a y ear, but also that the ar eas r eq uir ing
p r tic ular at ention ar e visited mor e fr eq uently This ma be bec ause
they ar e high r isk ar eas, w her e a d ep r tur e fr om the sy stem c ould hav e
ser ious c onseq uenc es fo the busines – often the c ase in fo d pr oc es ing
o phar mac eutic als, fo ex ample Or it ma be that the d ep r tment has
ex per ienc ed d ific ulties in the p st in ad her ing to the sy stem and ne d s
help in av oid ing nonc onfor mities Or it ma be that ther e hav e be n staf
c hanges w her e ad d itional tr aining w as r eq uir ed The pr ogr amme should
be gear ed to r isks and ne d s, r athe than a mec hanic al timeta le, w ith
c ar e being taken that no d ep r tment is mis ed out entir ely I is impor tant
that the pr ogr amme is ad her ed to Ther e w il alw ay s be ar eas w her e some
postponement is r eq uested bec ause of ur gent ne d s that hav e ar isen These
should be r esisted ex c ept in ex tr eme c ases; any var iation in the pr ogr amme
should be author ized b the aud it mana e – sy stem mana e in the c ase w e
ar e c onsid er ing – and if they d o not a r ee, the c ase should be r efer r ed b c k
to the c hief ex ec utive fo a d ec ision
The IMS f amework summar izes the req uirement:
The aud it pr ogramme, inc luding any sc hedule, should be based
on the r esults of risk asses ment of the or ganization’s activ ities
and the results of prev ious audits The audit ar angements should
c v er the sc pe, f eq uenc y, methodologies and c ompetencies, as w el
as the responsibi ties and req uirements for c nducting aud its and
reporting results
(4.3)
Trang 38Only ex per ienc w il ena le a meaningful programme to be buit up The
fir t time that a sy stem is aud ited the progr amme w il hav e to be based on
c mmon sense with the ov err id ing ne d to c v er the w hole sy stem ov er a
set period of time, ensuring that the areas of greatest risk are c v ered early
in the programme This initial aud it w il almost c ertainly point to p rticular
ar eas whic h are mor e pr one to dific ulty and whic h may be identified as
req uiring spec ial at ention on subseq uent audits The importanc of ful
re ording of all audits, together w ith notes for refer enc on futur e audits,
is obv ious The matter of r ec r ding w il be c onsid ered in more detail later
in this bo k
In the past, auditing has often be n reg rded as a mec hanical proc es
Aud itor hav e be n pr ov ided with she ts of q uestions and tic k box es, going
thr ough the proc edures is ued to implement a stand rd and c hec k ing that
each w as being folowed – has this item be n signed of? Are the inspe tion
re ords c mplete? Has this instr ument be n calbr ated? Is the training
re ord c omplete? And so on That is auditing at a v ery super ficial lev el, and
w il be totaly inadeq uate to me t the purpose that w e ar e now c nsidering
Quality, for ex ample, in ISO 9 01:20 0 r eq uires a lot more than blndly
folow ing a set of rules (pro edures) that might hav e satis ied the earler
v er ions of the standar d The auditor ne d s to establsh not only that
the sy stem is being folowed, but that it is u der to d If pe ple do not
u d er tand what they ar e being asked to d o, and w hy they ar e doing it, any
sy stem w il so n fal into disuse
If y our busines is large enough to justify employ ing a spec ialist
department of profes ional sy stem auditor s, then planning and c arry ing
out the ne es ary aud its w il pr esent few problems Most busines es are not
in that categor y Either the auditing has to be done b one’s own staf o
help should be hired ex ter naly – a les satis ac tory route, but u av oid able
at times
I is one of the req uirements of any sy stem that the auditing is ‘…
c nducted b per on el independent of those hav ing dire t responsibi ty
fo the activ ity being ex amined’ ( MS famew ork 4.3) This is c mmon
sense I do s not imply that mana er s cannot be trusted to giv e truthful
answ er , but rather ensures that ther e ar e no misu der tandings about
w hat is req uired I is not u c mmon for an auditor to find that an employ ee
is mis ing out part of the sy stem be ause they did not u d er tand w hat w as
req uired o did not realize the importanc of a p rticular aspe t Taking
short cuts may be ac eptable, and ev en laud ble in some instanc es – they
often lea to bet er way s of doing things – but w hat ma a pear an in o ent
omis ion on the part of one per on may lead to sev ere dific ulties elsewhere
At the other ex treme an auditor wi oc casionaly disc v er that some ne is
doing a lot of u ne es ary w ork be ause they hav e misu der to d w hat the
Trang 39sy stem is ask ing of them, and that in realty things are much simpler than
they thought For al these reasons an independent auditor is ne es ary
So how do s the one-man busines audit his/her busines ? In prac tical
terms there are v ery few busines es w here a sole proprieto w orks w ithout
any other help at all They w il usual y hav e some ne who ty pes their let er
for them, some ne who keeps their acc ou ts, and so on, and one of those
might be suitable and wi ing to audit the sy stem Clear ly they ne d to be
the right sor t of per on – that is something w hich w il be c onsid ered late
in this bo k They w il also ne d tr aining of some kind – training in the
sy stem so that they know w hat to lo k for, and also tr aining in the pr actic e
of auditing itself As w el as this bo k there are v ar ious publcations w hich
giv e guidanc and there are also training c ur es, but it is hoped that for
most purposes the guidanc e c ntained in this bo k wi prov e suficient
If the sole pr oprietor has no one in or lnked to the busines w ho is
c onsidered suitable, then the serv ic es of an outside audito or c nsultant
may be req uir ed to car y out an audit onc e a y ear or so That has the
a v antage of prov iding an ind ependent and ex pert v iew of the operation of
the sy stem, but f om other points of v iew is les satisac tory than hav ing
some ne as o iated w ith the busines c arr y out the audit
In any organization other than a one-man busines there is usualy some
w ay in w hich member of the busines c an c arr y out audits in addition to
their regular jobs There wi hav e to be more than one bec ause of the r ule
that no one should aud it an ac tiv ity fo w hich they hav e direc t r esponsibi ty
– so some ne else should audit the job that the auditor nor maly do s In
the c ase of a partner hip of tw o, then each can aud it the wor k of the other
The more pe ple that there are in the busines the easier it is to arr ange
for the auditing to be d one
Organ izin g the au d it che klist
I is important that all of the folow ing are che ked
– Do al the manager u der stand the purpose of auditing the
integrated sy stem and why it is important?
– Hav e al the auditor be n sele ted?
– Hav e al auditor s be n tr ained, or has training be n ar anged?
– Wer e responses to the training positiv e, o do they sug est that
further training wi be ne ded ?
– Has the prov isional pr ogramme of work be n c mpied? Do s it alow
for flex ibi ty with ex perienc e?
Trang 40– Are the aud itor fuly c onv er ant w ith the req uirements of
spec ific standard s to whic h the busines is registered o is se king
to be registered?