H., "Use of the Disk Bend Test to Assess Irradiation Performance of Structural Alloys," The Use of Small-Scale Specimens for Testing Irradiated Material, ASTM STP 888, W.. Specimens of
Trang 2The Use of
Small-Scale Specimens for
Testing Irradiated IVIaterial
A symposium sponsored by ASTM Committee E-10
on Nuclear Technology and Applications
Albuquerque, N.M., 23 Sept 1983
ASTM SPECIAL TECHNICAL PUBLICATION 888
W R Corwin, Oak Ridge National Laboratory, and G E Lucas, University of California - Santa Barbara, editors
ASTM Publication Code Number (PCN) 04-888000-35
1916 Race Street, Philadelphia, Pa 19103
Trang 3Libraiy of Congress Cataloging-in-Pnblication Data
The Use of small-scale specimens for testing irradiated material
(ASTM special technical publication; 888)
"A symposium sponsored by ASTM Committee E-10 on
Nuclear Technology and Applications, Albuquerque, N.M.,
23 Sept 1983."
Includes bibliographies and index
1 Materials—Effect of radiation
on—Testing-Congresses I Corwin, W R II Lucas, Glenn E.,
1951- III ASTM Committee on Nuclear Technology
and Applications IV Series
TA418.6.U84 1986 620.1'1228 85-27487
ISBN 0-8031-0440-5
Copyright © by A M E R I C A N S O C I E T Y FOR T E S T I N G AND M A T E R I A L S 1986
Library of Congress Catalog Card Number: 85-27487
NOTE The Society is not responsible, as a body, for the statements and opinions advanced in this publication
Trang 4Foreword
The ASTM Symposium on The Use of Nonstandard Subsized Specimens for
Irradiated Testing was held in Albuquerque, New Mexico, on 23 September
1983 Its sponsor was ASTM Committee E-10 on Nuclear Technology and
Ap-plications W R Corwin, Oak Ridge National Laboratory, and G E Lucas,
University of California - Santa Barbara, served as symposium chairmen and
have edited this publication
The title of this volume has been changed slightly from that of the symposium
Trang 5Related ASTM Publications
Effects of Radiation on Materials—12th International Symposium, STP 870
(1985), 04-870000-35
Zirconium in the Nuclear Industry: Sixth International Symposium, STP 824
(1984), 04-824000-35
Radiation Embrittlement and Surveillance of Nuclear Reactor Pressure
Ves-sels: An International Study, STP 819 (1983), 04-819000-35
Creep of Zirconium Alloys in Nuclear Reactors, STP 815 (1983), 04-815000-35
Status of USA Nuclear Reactor Pressure Vessel Surveillance for Radiation
Trang 6A Note of Appreciation
to Reviewers
The quality of the papers that appear in this publication reflects not only the
obvious efforts of the authors but also the unheralded, though essential, work
of the reviewers On behalf of ASTM we acknowledge with appreciation their
dedication to high professional standards and their sacrifice of time and effort
ASTM Committee on Publications
Trang 7ASTM Editorial Staff
Allan S Kleinberg Janet R Schroeder Kathleen A Greene Bill Benzing
Copyright by ASTM Int'l (all rights reserved); Thu Dec 31 17:50:21 EST 2015
Downloaded/printed by
University of Washington (University of Washington) pursuant to License Agreement No further reproductions authorized.
Trang 8Contents
Introduction
STRENGTH AND DUCTILITY Use of the Disk Bend Test to Assess Irradiation Performance of
Structural Alloys—M L HAMILTON AND F H HUANG 5
Miniaturized Disk Bend Test Technique Development and
Application—M P MANAHAN, A E BROWNING, A S ARGON,
AND O K H A R L I N G 17
The MTT Miniaturized Disk Bend Test—o K HARLING, M LEE,
D-S SOHN, G KOHSE, AND C W LAU 5 0
Disk-Bend Ductility Tests for Irradiated Materials—R L KLUEH AND
D N BRASKI 6 6
General Discussion: Miniaturized Disk Bend Test 83
Development of Small Punch Tests for Ductile-Brittle Transition
Temperature Measurement of Temper Embrittled Ni-Cr
Steels—J.-M BAIK, I KAMEDA, AND O BUCK 9 2
Discussion 110
Shear Punch and MScrohardness Tests for Strength and Ductility
Measurements—G E LUCAS, G R ODETTE, AND
I W SHECKHERD 112
Discussion 139
Low-Load Microhardness Changes in 14-MeV Neutron Irradiated
Copper Alloys—s i ZINKLE AND G L KULCINSKI 141
Discussion 159
Trang 9Effects of Specimen Thickness and Grain Size on the Mechanical
Properties of Types 304 and 316 Austenitic Stainless Steel—
N IGATA, K MIYAHARA, T UDA, AND S ASADA 161
Failure Strain for Irradiated 2^aloy Based on Subsized Specimen
Testing and Analysis—R B ADAMSON, S B WISNER,
R P TUCKER, AND R A RAND 171
Discussion 185
Wire Tensile Testing for Radiation-Hardening Experiments—
E R BRADLEY AND R H JONES 186
Discussion 200
D e s ^ and Use of Nonstandard Tensile Specimens for Irradiated
Materials Testing—N F PANAYOTOU, S D ATKIN,
R J PUIGH, A N D B A C H I N 2 0 1
Discussion 219
Comparison of Mechanical Properties in Thin Specimens of Stainless
Steel with Bulk Material Behavior—D G RICKERBY, P FENICI,
p JUNG, G PIATTI, A N D P SCHILLER 2 2 0
Discussion 231
A Miniaturized Mechanical Testing System for Small-Scale Specimen
Testing—S.-P HANNULA, J WANAGEL, AND C.-Y LI 233
Discussion 250
Post-Irradiation Creep Properties of Cold-Worked 316 Stainless Steel
As Measured with Small Creep Specimens—
w VANDERMEULEN, M SNYKERS, AND PH VAN ASBHOECK 252
FATIGUE AND FRACTURE Miniature Center-Cracked-Tension Specimen for Fatigue Crack
Growth Testhig—A M ERMI AND L A IAMES 261
Use of Subsize Fatigue Specimens for Reactor Irradiation Testing—
K C LIU AND M L GROSSBECK 2 7 6
Discussion 289
Use of Subsized Specimens for Evaluating the Fracture Toughness of
Irradiated Materials—F H HUANG 290
Trang 10Subsized Bend and Charpy V-Notch Specimens for Irradiated
Testing—G E LUCAS, G R ODETTE, I W SHECKHERD,
p M C C O N N E L L , A N D I PERRIN 3 0 5
Discussion 324
Effect of Specimen Size and Material Condition on the Charpy
Impact Properties of 9Cr-lMo-V-Nb Steel—w R CORWIN AND
A M HOUGLAND 3 2 5
Discussion 337
Specimen-Size Considerations in Craclc-Arrest Testing of Irradiated
RPV Steels—c w MARSCHALL, A R ROSENFIELD, AND
M p LANDOW 339
Experience in Subsized Specimen Testing—p MCCONNELL,
J W S H E C K H E R D , J S PERRIN, AND R A WULLAERT 3 5 3
Summary 369
Index 371
Trang 11STP888-EB/Feb 1986
Introduction
Attempts to miniaturize mechanical test specimens, particularly for testing
irradiated materials, are certainly not new Limited space in materials test
reactors, concern about gamma heating or fluence gradients in large
speci-mens, and dose to personnel in post-irradiation testing have all been
motiva-tions for reducing specimen size In addition, limited material availability or
test machine capacity (e.g., in the case of fracture toughness testing) and
mi-crostructural gradients in thick sections have historically provided impetus
for reducing specimen size in testing materials in general However, recent
efforts to develop materials for nuclear/MJ/OM reactors have provided a much
increased interest in scaling down mechanical test specimen sizes
The current fusion reactor materials development program, both in the
United States and worldwide, is hampered by the lack of a prototypic
irradia-tion environment in which to test candidate materials This necessitates a
de-velopment program with the following characteristics: (1) heavy reliance on
fission-reactor-based irradiation data, (2) development of a correlation
meth-odology based on a fundamental understanding of radiation damage and
re-sulting property changes, (3) extrapolation of the correlation methodology to
the fusion regime, and (4) verification of extrapolated predictions by
compar-ison with 14 MeV neutron irradiation data To accomplish this last step in the
near future will require reliance on accelerator-based high energy neutron
sources which are quite limited in irradiation volume This in turn absolutely
requires the use of low-volume specimens and the development of
correspond-ing techniques to extract useful properties from such specimens
Consequently, a number of programs have been engaged in developing
such techniques Indeed, rapid progress has been made on a host of
tech-niques providing a wide range of measured properties, and interest in these
techniques has become relatively widespread As a result, concern has arisen
that techniques might be developed and applied without adequate
coordina-tion among users, leading to unnecessary confusion, erroneous data, and
du-plication of effort A task group was thus formed under the auspices of ASTM
Subcommittee E10.02 on Behavior and Use of Metallic Materials in Nuclear
Systems to consider whether a set of recommended practices for individual
small-specimen techniques might be useful and, if so, to write such practices
One of the first decisions of the task group was that the time was
appropri-ate to hold a symposium on small-specimen testing It was felt that this would
serve as an initial milestone in the development of these tests, and that the
Copyright' 1986 b y A S T M International www.astm.org
Copyright by ASTM Int'l (all rights reserved); Thu Dec 31 17:50:21 EST 2015
Downloaded/printed by
University of Washington (University of Washington) pursuant to License Agreement No further reproductions authorized.
Trang 122 SMALL-SCALE SPECIMENS FOR TESTING IRRADIATED MATERIAL
resulting publication could be used to help address questions concerning
rec-ommended practices As members of this task group, we agreed to organize
such a symposium and to edit the contributed papers The symposium was
held in Albuquerque, New Mexico, on 23 September 1983 and consisted of
parallel morning and afternoon sessions Full-length papers were submitted
following the symposium and were thoroughly reviewed The papers
con-tained in this publication represent the culmination of this effort It is our
hope and belief that these papers will be of significant use in advancing the
technology of small-specimen testing
W R Corwin
Metallurgical Engineer, Metals and Ceramics Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee; symposium chair- man and editor
G E Lucas
Associate Professor, Department of Chemical and Nuclear Engineering, University of Cal- ifornia, Santa Barbara, California; sympo- sium chairman and editor
Trang 13Strength and Ductility
Copyright by ASTM Int'l (all rights reserved); Thu Dec 31 17:50:21 EST 2015
Downloaded/printed by
University of Washington (University of Washington) pursuant to License Agreement No further reproductions authorized.
Trang 14M L Hamilton^ and F H Huang^
Use of the Disk Bend Test to Assess
Irradiation Performance of Structural
Alloys
REFERENCE: Hamilton, M L and Huang, F H., "Use of the Disk Bend Test to Assess
Irradiation Performance of Structural Alloys," The Use of Small-Scale Specimens for
Testing Irradiated Material, ASTM STP 888, W R Corwin and G E Lucas, Eds.,
American Society for Testing and Materials, Philadelphia, 1986, pp 5-16
ABSTRACT: The disk bend test has been a valuable technique for rapid evaluation of the
ductility of a large number of alloys under consideration for use as structural materials in
the breeder and fusion reactor programs The test employs the 3-mm-diameter,
0.3-mm-thick microscopy and density disk specimen, conserving valuable experimental volume in
the limited reactor space available
The test involves bending the disk symmetrically about the center, producing a simple,
axisymmetric stress state Experimental results are in agreement with a theoretical
analy-sis of the bend configuration The advantages and limitations of the technique are
dis-cussed
The test has shown that commercial precipitation-strengthened alloys and the Path B
alloys of the U.S Fusion Program exhibit unacceptably low ductilities following
irradia-tion This was demonstrated for a number of alloys, in a variety of thermomechanical
conditions, including cold worked, cold worked and aged, and solution treated and aged
KEY WORDS: disk bend, Path B alloys, nickel-base alloys
Irradiation in a fast-neutron environment is known to cause a significant
reduction in the ductility of many types of alloys, including austenitic [/],
precipitation-hardened [2], and ferritic [3] stainless steels To ensure the
safe operation of future fusion and fast breeder reactors, it is essential that a
finite, but modest, residual ductility is retained by the relevant structural
al-loys Experience with cold-worked Type 316 stainless steel (for example, the
reference material for the Fast Flux Test Facility) has shown that the ductility
following neutron irradiation is typically greater than 1 % High swelling and
'Westinghouse Hanford Company, Richland, WA 99352
Trang 156 SMALL-SCALE SPECIMENS FOR TESTING IRRADIATED MATERIAL
irradiation creep, however, limit this material to fluences on the order of 1 X
1 0 2 ' n / m 2 ( £ ' > 0.1 MeV)
Ambitious alloy development programs have been pursued within both the
breeder and fusion programs in an effort to extend the high fluence capability
of the relevant structural materials, thereby attaining more economical
reac-tor operation [2] The initial stages of these efforts required irradiation of
many alloy variants because of the sensitivity of creep and swelling to minor
element composition changes Under the auspices of the fusion and breeder
programs, hundreds of alloy variants have been irradiated to examine their
swelling behavior The high-nickel precipitation hardened alloys in particular
appeared to offer excellent swelling resistance [4] and received a strong
em-phasis in both irradiation programs It soon became clear, however, that alloy
conditions having good swelling resistance might not retain adequate
me-chanical behavior following irradiation
Space in high flux portions of most reactors is quite limited Any technique
that permitted multiple use of a single specimen would therefore conserve
valuable irradiation space Techniques were developed to obtain density
mea-surements on miniature disk specimens The disk geometry was tailored for
transmission electron microscopy (TEM), being small enough to handle after
irradiation with minimal shielding and requiring no sectioning prior to
thin-ning for microscopy The disk bend test was originally developed [5] as a
means of screening, on the basis of ductility, the large number of alloys being
irradiated as small TEM disks A single specimen was first used to measure
density to assess swelling resistance, and then used to measure residual
duc-tility
The Path B alloys are precipitation hardenable alloys considered for
possi-ble structural applications in the fusion first-wall/blanket, based on the
ex-cellent high temperature strength and creep resistance exhibited by this alloy
class under the breeder alloy development program Matrix hardening arises
from the formation of 7 ' or 7 ' / 7 " They were irradiated in the higher flux
isotope reactor (HFIR) in various thermomechanical conditions, including
cold worked (CW), cold worked and aged (CWA), and solution treated and
aged (STA) It was anticipated that the helium levels produced during HFIR
irradiation would significantly affect the microstructure and ductility of the
alloys The disk bend technique was therefore used to evaluate their
postirra-diation ductility Detailed microstructural examinations were performed [6]
to determine the mechanism(s) responsible for the reduction in ductility
Experimental Procedure
A detailed description of the compositions, thermomechanical conditions,
and irradiation conditions of the Path B alloys is given in Tables 1,2, and 3
Alloy B2 is similar to Nimonic PE16, while Alloy B3 is similar to Inconel 706
Specimens of the Path B alloys were irradiated at four temperatures in HFIR
Copyright by ASTM Int'l (all rights reserved); Thu Dec 31 17:50:21 EST 2015
Downloaded/printed by
University of Washington (University of Washington) pursuant to License Agreement No further reproductions authorized.
Trang 16HAMILTON AND HUANG ON DISK BEND TEST
HI
32 B3
7 ' / 7 " -strengthened B4
Nickel base B6
Ni Cr Mo Nb Ti Al C Si 25.0 10.0 1.0 3.0 1.5 0.03 0.3 40.0 12.0 3.0 1.5 1.5 0.03 0.3 30.0 12.0 2.0 2.0 0.5 0.03 0.03 40.0 12.0 3.0 1.8 0.3 0.03 0.3 75.0 15.0 1.0 2.5 1.5 0.03 0.3
Mn B 1.0 0.001 0.2 0.001 1.0 0.001 0.2 0.001 0.2 0.001
TABLE 2— Thermomechanical treatments of the Path B alloys.'
L5 L6
LX L7
1025°C/5 min/AC + 30% CW 1025°C/5 min/AC + 30% CW + 800°C/8 h/AC 1025°C/5 min/AC + 30% CW + 750'=C/8 h/AC 1025°C/5 min/AC + 800°C/8 h/AC
1025°C/5 min/AC + 30% CW 1025°C/5 min/AC + 30% CW + 750°C/8 h/AC
1025°C/5 min/AC + 30% CW + 700°C/8 h/AC
1025°C/5 min/AC + 30% CW 1025°C/5 min/AC + 30% CW + 750°C/8 h/AC 1025°C/5 min/AC -(- 30% CW + 700°C/8 h/AC 1025°C/5 min/AC -1- 850°C/3 h/AC
+ 720°C/8 h/FC to 620°C/10 additional h/AC 1025°C/5 min/AC + 40% CW
1025°C/5 min/AC + 40% CW -1- 800°C/8 h/AC 1025°C/5 min/AC + 40% CW -1- 750°C/8 h/AC
Zr 0.05 0.05 0.05 0.05 0.05
"AC = air cool; FC = furnace cool; CW = cold-worked
TABLE 3—Dose and helium accumulation of the Path B alloys
B-1 B-2 B-3 B-4 B-6
300°C 7.6 dpa
596 ppm 4.4 dpa
455 ppm 7.6 dpa
714 ppm 4.4 dpa
455 ppm 4.4 dpa
853 ppm
400°C 7.6 dpa
596 ppm 4.4 dpa
455 ppm 7.6 dpa
714 ppm 4.4 dpa
455 ppm 4.4 dpa
853 ppm
500°C 9.2 dpa
852 ppm 9.2 dpa
1363 ppm 9.2 dpa
1021 ppm 9.2 dpa
1363 ppm 9.2 dpa
2553 ppm
600°C 8.5 dpa
723 ppm
8.5 dpa
866 ppm 9.2 dpa
1263 ppm 9.2 dpa
2553 ppm
Trang 178 SMALL-SCALE SPECIMENS FOR TESTING IRRADIATED MATERIAL
in the form of the 3-mm-diameter TEM disks Tests were conducted at either
the irradiation temperature or at 110°C above the irradiation temperature, a
condition where a minimum in ductility has previously been observed for
these types of alloys
Although the development of the disk bend test is described elsewhere [5],
a brief description of the technique is in order The test consists of bending
symmetrically with a hemispherical punch of radius 1.588 mm (0.0625 in.) at
the center of the specimen, producing a simple axisymmetric stress state The
test fixture provides uniform support around the edge of the disk, preventing
shear deformation or breakage at the edges during a test (Fig 1) The edge of
the disk is supported by a recessed lip in the die cavity, which has the same
dimensions as the hemispherical punch The disks are tested in an air furnace
using a hydraulically driven modified MTS frame The punch is forced
against the specimen at a rate of 0.005 cm/min until failure occurs Load and
displacement are monitored continuously; alignment of the specimen and
punch is maintained by two guide rods that mesh with holes in the die Disks
range from 0.23 to 0.31 mm (0.009 to 0.012 in.) thick with a minimum of
about 10 grains across the thickness
The original developmental tests on heat-treated, unirradiated
molybde-FIG 1—Test fixture schematic
Copyright by ASTM Int'l (all rights reserved); Thu Dec 31 17:50:21 EST 2015
Downloaded/printed by
University of Washington (University of Washington) pursuant to License Agreement No further reproductions authorized.
Trang 18HAMILTON AND HUANG ON DISK BEND TEST 9
num showed clearly that failure of the disks was signaled by a discontinuity in
the load deflection curve (Fig 2) This indicated that ductility could be
as-sessed strictly from the load-deflection curves without recourse to expensive
post-test profilometry Determination of the strain from the load-deflection
curve, however, is not as straightforward as in a tensile test For brittle
mate-rials exhibiting only small strains before failure, the following nonlinear
equation relates ductility and deflection [5]:
tw
where t and a are the thickness and radius of the disk, and w and e are the
deflection and the ductility The original results showed that good agreement
was obtained for low strains with the theoretical analysis of the bend
configu-ration
Specimen failure occurs along radial cracks emanating from the disks'
cen-ters Since some irradiated disks may fracture shortly beyond the elastic
de-formation, a characteristic change in slope in the load-deflection pattern can
be used to detect failure Since the deflection of the disk varies as the cube of
the thickness, the load versus crack extension curve will be strongly altered
with the outside fibers of the disk first crack The criterion for ductility is then
the strain at fracture, analogous to the total elongation in a tensile test The
->
DEFLECTION (mm x 10-2)
2 4 6 8 10 12 14 16
I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 TEST TEMP = 2S°C
Trang 1910 SMALL-SCALE SPECIMENS FOR TESTING IRRADIATED MATERIAL
« o
O -H c3 <u vi
Trang 20HAMILTON AND HUANG ON DISK BEND TEST 11
ductility of the test specimen can be calculated from the deflection at which a
slope change takes place using Eq 1
This approach to the estimation of ductility from disk specimens was
veri-fied by comparing the bend and tensile ductilities on identical material Disks
were fabricated from the grip ends of previously tested tensile specimens
Sat-isfactory correlation between the bend and tensile ductilities indicated that
the criterion for estimating ductility was acceptable
Results
All the Path B alloys exhibited low ductility at temperatures ranging from
300 to 700°C (572 to 1292°F) The reported values of ductility (Table 4) were
calculated at the point of maximum load, which provides an indication of the
point at which crack propagation begins At temperatures above about
500°C, the ductility was less than 1% for all alloy conditions tested This
"ductility trough" phenomenon is common in nickel-base alloys, which
typi-cally exhibit an increase in ductility as temperature increases A severe drop
in ductility was observed not only in the CW condition of all the Path B alloys
(Fig 3) but also in the CWA condition of Alloys Bl, B2, B3, and B4 (Fig 4)
Arrows in these figures designate minimum values of ductility obtained in
tests which were terminated before the observation of any visible evidence of
fracture on the load-displacement traces
The high-nickel alloy B6 in the CWA condition was the only alloy which did
not show a severe drop in ductility in the temperature range of the ductility
trough (Fig 5), although B6 was expected to accumulate the most helium
during irradiation because of its higher nickel content
700
FIG 3—Disk bend ductility of cold-worked Path B alloys tested at the irradiation
tempera-ture
Trang 2112 SMALL-SCALE SPECIMENS FOR TESTING IRRADIATED MATERIAL
• 84 (LL)
\„,^
k_^ ,
200 300 400 500 600 TEST TEMPERATURE, °C
FIG 5—Disk bend ductility of cold-worked and aged Alloy B6 tested at the irradiation
tem-perature and 110°C above the irradiation temtem-perature
Microstructural studies indicated that the low post-irradiation ductility of
the Path B alloys results from the simultaneous existence of a strong matrix
and weak grain boundaries [6] Helium bubbles and various other precipitate
structures weaken the grain boundaries, while the matrix is strengthened in
each of the alloys by the formulation of 7 ' or Y ' / Y * precipitates,
radiation-induced faulted loops, and small helium bubbles
Copyright by ASTM Int'l (all rights reserved); Thu Dec 31 17:50:21 EST 2015
Downloaded/printed by
University of Washington (University of Washington) pursuant to License Agreement No further reproductions authorized.
Trang 22HAMILTON AND HUANG ON DISK BEND TEST 13
Discussion
For high strength materials susceptible to severe irradiation
embrittle-ment, Eq 1 was found to be a simple and accurate means of relating the
de-flection of the TEM disk specimen to the strain The development of the
equations from which ductility is calculated was based on the assumption that
only small strains were involved Thus valid ductility data are obtained for
strains of only a few percent If unacceptable errors result from using Eq 1, a
deflection-to-strain conversion is needed to compute accurately the ductility
of the disk specimen
Since the ductility of irradiated materials is expected to be small, it is
rea-sonable to assume that the stress-strain behavior is bilinear [ 7] For ductile
materials, however, bilinear stress-strain behavior is an oversimplification A
power-law relation may therefore be required for ductile materials
Depend-ing on how closely the power law describes the tensile behavior of the
mate-rial, reasonably accurate results may still be obtained through the analysis of
stress and strain presented in the Appendix for bending of a circular plate
[5]
In some situations, particularly for materials exhibiting large ductility and
highly nonlinear tensile behavior, finite element methods [8] may eventually
be capable of extracting mechanical behavior information from the
load-deflection curve of disk specimens A great deal of care must be taken,
how-ever, when testing TEM disk specimens of ductile materials One potential
problem is specimen slippage that may occur along the support at large
de-flections The analysis of bending in a circular plate must be corrected for any
clamping forces applied between the support and the specimen to prevent
such slippage from occurring
Conclusions
The test has been extremely useful as a screening device when the major
criterion for an alloy was its residual ductility following irradiation The test
provides rapidly, easily obtained information on whether an alloy has
ade-quate post-irradiation ductility for a particular application In addition, this
information is obtained on multipurpose specimens which are exceedingly
economical of the limited experimental reactor volumes available
The disk bend technique characterized the ductility of Path B alloys
irradi-ated in HFIR to a dose of —10 dpa At test temperatures above 500°C
(932°F) the post-irradiation ductility is less than 1% for all alloy conditions
tested
Trang 2314 SMALL-SCALE SPECIMENS FOR TESTING IRRADIATED MATERIAL
APPENDIX
Procedure for Conversion of Deflection to Strain for tlie Bending of a Circular Plate
The assumption is made that the stress-strain curve of the material is composed of two straight lines:
a = Ee for e < e, (Je + E'(e — e^) for e > 6^
(2) (3)
where E and E' are the slopes of the two segments, and a^ is the stress at the yield
ir.t
Z
Pr.e er.e + ir.e (6)
Pe<P-r
FIG 6—Plastic deformation of a circular plate
Copyright by ASTM Int'l (all rights reserved); Thu Dec 31 17:50:21 EST 2015
Downloaded/printed by
University of Washington (University of Washington) pursuant to License Agreement No further reproductions authorized.
Trang 24HAMILTON AND HUANG ON DISK BEND TEST 15
er.e — (cr,» — va,r)/E (7)
Or.) = ZE (Upr,» + v/pe,,)/{\ - V^) - E(ir,B + m,rV(^ " v'^) ( 8 )
where i* is Poisson's ratio, E is Young's modulus, Pr is the curvature in the plane of a
meridian, and pe is the curvature at the intersection of the meridional plane and a
plane normal to it The curvature of the deflected plate (Fig 6) can be related to the
Combining Eqs 8,9, and 11, M , and Me are solved for functions of w and ệj
Substi-tuting these into Eq 10, dw/dr can be solved [Eq A7 in Ref 5]
References
[/] Fish, R L and Watrous, J D., "Effect of Fast Reactor Irradiation on the Tensile
Proper-ties of 20 Percent Cold-Worked Type 316 Stainless Steel," in Irradiation Effects on the
Microstructure and Properties of Metal ASTM STP611, American Society for Testing and
Materials, Philadelphia, 1976, pp 91-100
[2] Vaidyanathan, S., Lauritzen, T., and Bell, W L., "Irradiation Embrittlement in Source
Austenitic Superalloys," in Effects of Radiation on Materials: Eleventh Conferencẹ
ASTM STP 782 H R Brager and 1 S Perrin, Eds., American Society for Testing and
Materials, Philadelphia, 1982, pp 619-635
[3] Klueh, R L., Vitek, J M., and Grossbeck, M L., in "Nickel-Doped Ferritic (Martensitic)
Steels for Fusion Reactor Irradiation Tempering Behavior and Irradiated Tensile
Proper-ties," in Effects of Radiation on Materials: Eleventh Conferencẹ ASTM STP 782 H R
Brager and J S Perrin, Eds., American Society for Testing and Materials, Philadelphia,
1982, pp 648-664
{4} Johnston, W G., Lauritzen, T., Rosolowski, J H., and Turkalo, Ạ M., "An
Experimen-tal Survey of Swelling in Commercial Fe-Cr-Ni Alloys Bombarded with 5 MeV Ni Ions,"
Journal of Nuclear Materials, Vol 54, 1974, p 24
[5] Huang, F H., Hamilton, M L., and Wire, G L., "Bend Testing for Miniature Disks,"
Nuclear Technologỵ Vol 57, 1982, p 234
[6] Yang, W J S and Hamilton, M L., "The Ductility and Microstructure of
Trang 25Precipitation-16 SMALL-SCALE SPECIMENS FOR TESTING IRRADIATED MATERIAL
Strengthened Alloys Irradiated in HFIR," in Proceedings, Third Topical Meeting on
Fu-sion Reactor Materials, 19-22 Sept 1983, Albuquerque, N.M
[7] Dieter, G E., "Introduction to Ductility," in Ductility, American Society for Metals,
Metals Park, Ohio, 1968, p 1
[8] Manahan, M., "The Development of a Miniaturized Disk Bend Test for Determination of
Post-Irradiation Mechanical Behavior," Ph.D thesis, Massachusetts Institute of
Technol-ogy, Cambridge, Mass., 1982
Copyright by ASTM Int'l (all rights reserved); Thu Dec 31 17:50:21 EST 2015
Downloaded/printed by
University of Washington (University of Washington) pursuant to License Agreement No further reproductions authorized.
Trang 26M P Manahan, ^ A E Browning, ^ A S Argon, ^
and O K Hurling^
Miniaturized Disk Bend Test
Technique Developnnent and
Application
REFERENCE: Manahan, M P., Browning, A E., Argon, A S., and Marling, O K.,
"Miniaturized Disic Bend Test Technique Development and Application," The Use of
Small-Scale Specimens for Testing Irradiated Material, ASTM STP 888, W R Corwin
and G E Lucas, Eds., American Society for Testing and Materials, Philadelphia, 1986,
pp 17-49
ABSTRACT: The objective of miniaturized specimen technology is to enable the
charac-terization of mechanical behavior while using a greatly reduced or minimum volume of
material The significance of this technology is obvious to the nuclear industry where
neu-tron irradiation space is limited and irradiation costs scale with specimen volume In
ad-dition, the substantial advantages resulting from application of this technology in
non-nuclear industries are only beginning to be realized
The initial development of a miniaturized disk bend test (MDBT) for extraction of
post-irradiation mechanical behavior information from disk-shaped specimens no larger
than transmission electron microscopy samples is described Central loading with a
hemi-spherically tipped punch is used to measure load/deflection curves to fracture These
load/deflection curves are simulated using finite element analysis This approach to
min-iature mechanical property testing is shown to offer the potential for the derivation of
uniaxial flow properties
This paper primarily emphasizes the development of test techniques and procedures;
however, results for the determination of uniaxial tensile behavior are presented to
dem-onstrate the validity of the basic methodology Recommended techniques for specimen
design, specimen preparation, experimental design, experimental implementation, and
data analysis are presented
KEY WORDS: mechanical behavior, miniature specimens, uniaxial tensile behavior,
scanning electron, microscopy, microstructure, continuum mechanics, finite element
method, electrical discharge machining, lapping
'Senior Research Scientist, and Candidate for M S at the Ohio State University, respectively,
Battelle Columbus Laboratories, Columbus, OH 43201
^Professor of Mechanical Engineering and Director of Nuclear Reactor Laboratory,
respec-tively, Massachusetts Institute of Technology, Cambridge, MA 02139
Trang 271 8 SMALL-SCALE SPECIMENS FOR TESTING IRRADIATED MATERIAL
The primary focus of this paper is on the development of the Miniaturized
Disk Bend Test (MDBT) techniques for the determination of uniaxial tensile
behavior, and many of the techniques and procedures discussed should be
applicable to a wide variety of miniature specimen applications Actual test
results are presented only to help illustrate the validity of the methodology In
this paper we document the initial development of the MDBT which was
car-ried out at MIT and some further work done at Battelle-Columbus In doing
this we have borrowed extensively from our previous publications [1-4],
in-cluding the figures and tables used here The results of continuing work at
MIT are the subject of another paper presented at this symposium [4a]
The problem to be addressed is that of determining mechanical behavior
from specimens which are substantially smaller than the conventional
speci-mens currently in use The initial impetus for the development of
miniatur-ized specimen technology (MST) came from the need to test irradiated
mate-rials using as little material as possible This is desirable because neutron
irradiation space for materials investigations is limited and costly In
addi-tion, in many future fusion reactor alloy development irradiations, such as
those to be conducted in the Rotating Target Neutron Source (RTNS)-II
facil-ity and potentially in the Fusion Materials Irradiation Test (FMIT) facilfacil-ity if
ever built, it will only be feasible to irradiate miniature specimens It was
recognized from the outset that MST would be applicable to materials
investi-gations both in nuclear technologies and in non-nuclear technologies
requir-ing mechanical behavior characterization from a very small volume of
mate-rial (e.g., failure analysis and rapid solidification technology)
Research to date [ 1-4] at MIT on miniature tensile behavior determination
has been primarily focused on disk-shaped specimens (nominally 3.0 by 0.25
mm) which are no larger than those used for transmission electron
micros-copy Figure 1 graphically depicts the size scale involved by comparing
minia-turized disk bend test (MDBT) specimens with a more conventional small
post-irradiation uniaxial tensile specimen These MDBT specimens are
gen-erally about 500 times smaller than the more conventional uniaxial tensile
specimens currently used for post-irradiation testing, and about an order of
magnitude smaller than most miniaturized tensile specimens Since MDBT
specimens are quite small, a nonstandard loading configuration is used As a
result, finite element analysis must usually be performed to convert the
exper-imentally determined central load/deflection curves into stress/strain and
other useful engineering information
There are three principal conceptual innovative aspects inherent in our
so-lution to the problem of obtaining mechanical behavior using miniature
spec-imens:
1 Mechanical behavior specimens are used that are significantly smaller
than those currently in use or that are significantly smaller than the in-service
components from which they are cut
2 An appropriate loading configuration is chosen to accommodate the
Copyright by ASTM Int'l (all rights reserved); Thu Dec 31 17:50:21 EST 2015
Downloaded/printed by
University of Washington (University of Washington) pursuant to License Agreement No further reproductions authorized.
Trang 28MANAHAN ET AL ON MINIATURIZED DISK BEND TECHNIQUE 19
One Snudi
J:*.'
FIG i^-Miniaturized disk bend test specimens compared with one small conventional
post-irradiation tensile specimen The volume of one small tensile specimen is equal to the volume of
484 miniaturized disk bend test specimens
size scale involved or to represent the actual in-service loading In practice,
bending is used to extract mechanical behavior as opposed to the more
stan-dard approach of using uniaxial tension/compression loading requiring
grip-ping extensions
3 The finite element method is used to extract useful engineering
informa-tion from the experimental data or to determine the desired experimental
pa-rameter ranges
General Methodology
The recommended experimental configuration for miniature disk bend
testing consists of a simply supported disk which irests in a cylindrical die and
a hemispherical punch which presses the disk into the cavity as shown in the
inset of Fig 2 During the test, the applied load of the punch versus
displace-ment under constant impression velocity is measured
In order to analyze the MDBT using the finite element method, the
bound-ary conditions must be accurately modeled A new boundbound-ary condition model
capable of analyzing intermittent frictional contact has been developed for
this purpose [/] The strain fields present in the MDBT are highly
nonuni-form, unlike the more conventional uniaxial tensile strain fields Therefore
precise three-dimensional boundary condition modeling is essential to set up
the correct strain gradients in the plate The model accounts for nonuniform
strain as well as the nonlinear boundary conditions with shifting frictional
contacts The validity of the MDBT methodology has been examined for one
material with well characterized mechanical behavior using small strain finite
Trang 292 0 SMALL-SCALE SPECIMENS FOR TESTING IRRADIATED MATERIAL
DMiil ar Lending
FIG 2—Actual miniaturized disk bend test apparatus installed in environmental chamber
and schematic of miniaturized disk bend test section showing simply supported disk under
Trang 30MANAHAN ET AL ON MINIATURIZED DISK BEND TECHNIQUE 2 1
element analysis [ / ] While the results are promising, further tests are needed
to qualify the MDBT approach fully for other materials
The basic data inversion strategy for the near term for materials that
be-have isotropically is as follows:
1 Assume several flow curves that bracket the flow curve of the material
being investigated
2 Implement the finite element code and generate the central
load/deflec-tion curves for the various flow curves of Step 1
3 Compare the finite element simulation of the experiment with the
exper-imentally measured data Repeat Steps 1 and 2 until a calculated central
load/deflection curve falls within the experimental reproducibility band
This procedure is illustrated in a flow chart format in Fig 3 This is a near
term strategy because in time the finite element data base will become
suffi-ciently large, for a standardized specimen and loading geometry, that no
fur-ther finite element runs will be necessary for a given material Therefore an
alternative fourth step would be:
4 Interpolation of calculated load/deflection curves for a measured load/
deflection curve to determine the stress/strain curve of the material being
tested
The primary advantage of using finite element analysis for data inversion,
as opposed to small strain analytical equations, is that the deformation
re-sponse of the material can be measured for materials that exhibit large strains
to fracture (i.e., ductile versus brittle materials) Also, in many geometries,
finite element analysis is the only method of analysis available capable of
dealing with complex loading problems In general, the finite element
method is much more versatile and appropriate than small strain analytical
methods; therefore incorporation of the finite element method into the
minia-ture specimen test methodology produces a far more powerful tool
This section provides the background and overview for the MDBT The
following sections of the paper discuss specific aspects of the test
Specimen Design Considerations
In choosing the specimen size and loading configuration for the
determina-tion of tensile behavior using the MDBT, careful consideradetermina-tion must be given
to several important factors, such as:
1 Scale of material microstructure
2 Behavior approaching that of a continuum in ail directions
3 Amount of material or irradiation space, or both, available
4 Desired stress state during the test
5 Plastic instabilities
Trang 312 2 SMALL-SCALE SPECIMENS FOR TESTING IRRADIATED MATERIAL
FIG 3—Flowchart of the basic data inversion strategy
Copyright by ASTM Int'l (all rights reserved); Thu Dec 31 17:50:21 EST 2015
Downloaded/printed by
University of Washington (University of Washington) pursuant to License Agreement No further reproductions authorized.
Trang 32MANAHAN ET AL ON MINIATURIZED DISK BEND TECHNIQUE 23
The first step in any miniature mechanical behavior specimen design is to
characterize the material microstructure The key information to be
deter-mined includes variables such as average and maximum grain sizes, average
and maximum particle sizes, and degree of anisotropy All the
microstruc-tural variables are then analyzed to determine the minimum volume and
smallest dimension sufficient to satisfy continuum behavior in all directions
In large strain deformation problems precise criteria for a minimum
dimen-sion to justify continuum treatment are difficult to give since they depend on
the imposed constraints, the degree of texture evolution, etc A desirable
cri-terion might be that the minimum dimension be no less than ten times the
largest microstructural heterogeneity Since MST was originally developed to
test samples prepared from small lots of material or for irradiation studies,
the next step is to ensure that the continuum requirements do not violate the
practical limits of the application The desired stress state in the specimen
during the test must be considered so that the optimum loading configuration
can be adopted Often it is desirable to simulate the anticipated in-service
loading conditions to obtain data which are more representative of the final
in-service application of the material Plastic instabilities will be considered
in detail in the following section
As a result of these considerations, we chose a simply supported disk 3 mm
in diameter and 0.25 mm thick to test irradiated fusion first-wall candidate
alloys A biaxial stress field was achieved by loading the disks transversely
using a hemispherical punch
Specimen Preparation Tecliniques
Specimen Machining
Because of the small size of the specimens, accurate machining which will
not introduce any extraneous stress or bending is critical There are various
means of machining the specimens, depending on the form of the product
available Disks can be extracted from a plate by stamping or by turning
down a small diameter rod and subsequently slicing disks from the rod
Vari-ous methods of cutting, from coarse saw blades and fine-blade cut-off wheels
to electrical discharge machining (EDM), can be used to slice the disks
In previous studies [/], specimens were prepared using ingot and rapidly
solidified materials The material chosen to test the validity of the MDBT
concept was 316 stainless steel (SS) with 20% cold-works (CW) obtained in
0.348-mm-thick rolled sheet.^ The specimens were stamped to a diameter of
3.000 + 0.0076 mm and were subsequently precision lapped to a thickness of
0.2540 ± 0.0025 mm Precision machine lapping was performed to ensure
•'Material obtained from Hantord Engineering Development Laboratory (HEDL), heat
desig-nation 87210, otherwise known in the breeder reactor development program as HEDL N-LOT
Trang 332 4 SMALL-SCALE SPECIMENS FOR TESTING IRRADIATED MATERIAL
that the desired specimen thickness was achieved uniformly across the
diame-ter of the specimen
Rapidly solidified materials were provided in rod form [5] The rods were
cut in half and one rod for each alloy was cold swaged to obtain a 20%
reduc-tion in area The six rods were then turned down to a diameter of 3.000 ±
0.0127 mm Specimens of 0.381 mm thickness were cut using a high speed,
water-cooled, silicon carbide blade and were subsequently precision lapped to
0.2540 ± 0.0025 mm thickness These alloys were chosen for irradiation
test-ing
All cutting methods produce a layer of disturbed metal on the surface of the
machined part In the case of miniature disks, this layer can be a large
per-centage of the material involved, and the mechanical response can be
signifi-cantly altered by the presence of this disturbed layer
A study [6] has been conducted to determine the extent of the disturbed
layer produced by various cutting processes Other studies [7,8] which
con-firm the findings reported in Ref 6 have been conducted A standard
fine-blade cut-off wheel can produce as much as a 0.6-mm-thick layer of damage
near the surface Precision lapping is the recommended procedure to
elimi-nate this layer; however, this can be a slow and costly process when a great
deal of material must be lapped off or when the specimens in the lap batch are
of widely differing thicknesses
Recently, the alternative method of traveling wire EDM cutting has been
investigated Traveling wire EDM [8] is an extremely accurate cutting
pro-cess The recast layer is typically on the order of 0.005 to 0.008 mm thick [8],
depending on the material and cutting conditions, which is much less than
the 0.6 mm of disturbed metal produced by a cut-off wheel Since these layers
of disturbed metal caused by EDM are small and the cut edges are very flat
and parallel, a shorter and therefore less expensive lapping procedure is
re-quired The EDM/lapping technique was implemented to demonstrate its
su-periority over other methods In addition to the recast layer created during
the EDM cutting, there is also a heat-affected zone (HAZ) adjacent to the
recast layer The HAZ thickness is approximately the same as the recast layer
for steels Both layers must be removed by lapping
A 152.4-mm-long, 12.7-mm-diameter rod was turned down using a piece
cut from a 127-mm-thick plate of 304L stainless steel This rod was then
sliced by traveling wire EDM to produce 1.9558 ± 0.00254 mm thick disks
They were then precision lapped to 1.8872 ± 0.00254 mm A thickness of
0.0686 mm was lapped off and a substantial time saving was realized because
all the disks had nearly the same thickness and were already very flat
The EDM process results in a cratered surface (Fig 4) Figure 5 shows the
recast layer using scanning electron microscopy (SEM) Micrographs taken
after lapping showed that the lapping procedure is quite effective in removing
the recast and HAZ layers and in producing the desired specimen dimensions
with sufficient accuracy
Another useful method for proving that the disturbed metal was eliminated
Copyright by ASTM Int'l (all rights reserved); Thu Dec 31 17:50:21 EST 2015
Downloaded/printed by
University of Washington (University of Washington) pursuant to License Agreement No further reproductions authorized.
Trang 34MANAHAN ET AL ON MINIATURIZED DISK BEND TECHNIQUE 2 5
::oc:
FIG 4—A light micrograph showing EDM cratered cut surface profile
is to measure the microhardness of the various layers A disk was sectioned,
mounted, and polished, and microhardness measurements were taken at
var-ious distances from the EDM cut edge The result is shown in Fig 6 A lapped
disk was then tested in a similar fashion Microhardness readings
representa-tive of the parent metal region were obtained for the near surface of the
lapped specimen This further verifies the successful minimization of the
dis-turbed layers by lapping
Although Knoop microhardness measurements can be performed in
inter-vals of as little as 0.0254 mm, hardening due to plastic flow does occur in the
immediate surrounding regions and will affect the results Therefore, to
at-tain the results in Fig 6, microhardness measurements were taken at 0.0127
mm intervals or greater (depending on the material and indenter load) from
the specimen edge through the thickness, while staggering the location
paral-lel to the cut edge
Specimen and Test Parameter Variations
Experiments were performed to assess the ability of the MDBT to resolve
strain rate effects In general, important strain rate dependence is observed
Trang 352 6 SMALL-SCALE SPECIMENS FOR TESTING IRRADIATED MATERIAL
FIG S—Scanning electron micrograph showing an EDM cut surface
only at high temperatures and low strain rates For 316 SS, Paxton [9]
re-ported negligible strain rate dependence for strain rates in excess of about
10"-' s~' at 650°C This behavior is shown in Fig 7 for this material for
Curves 1 to 4 at 500°C The ability of the MDBT to clearly resolve strain rate
effects, when they are present, is demonstrated by comparison of Curves 5
and 6 at 650°C with Curves 1 to 4 at 500°C
For uniaxial tensile testing, the strain rate is clearly defined and is directly
proportional to extension velocity In the MDBT, however, the nonuniform
biaxial stress field makes it impossible to obtain a simple analytical formula
relating velocity to local instantaneous strain rate Also, the instantaneous
strain rate varies throughout the plate as the deformation proceeds
In the MDBT experiments, an approximate definition of average strain
rate was adopted:
(Aejv
(1)
where
€ = average MDBT strain rate,
Af„ = time to reach maximum central load
Copyright by ASTM Int'l (all rights reserved); Thu Dec 31 17:50:21 EST 2015
Downloaded/printed by
University of Washington (University of Washington) pursuant to License Agreement No further reproductions authorized.
Trang 36Measurements Taken on Top
of a Lapped Disk Fell Within This Range
E D M C u t After Lapping — Measurements Taken Through Specimen Thickness
1 1 1 1
100
0 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45
Depth Into Surface, mm
FIG 6—Knoop microhardness as a function of depth measured from specimen outer edge
V = punch velocity,
w„ = central deflection at maximum load, and
Ae„ = equivalent biaxial strain under the hemispherical punch at the load
maximum
The average strain rates reported in Fig 7 for the 20% CW 316 SS were
ob-tained by this procedure
Another parameter of interest is the aspect ratio (AR) of the specimens,
defined as the diameter-to-thickness ratio This was varied by changing the
thickness and holding the diameter and all other experimental variables
con-stant
Large-AR-variation tests were performed to assess the range of AR's that
could be tested using the MDBT procedure For data inversion purposes, it is
Trang 372 8 SMALL-SCALE SPECIMENS FOR TESTING IRRADIATED MATERIAL
C e n t r a 0.030
Maximum Load
3
D e f l e c t i o n ( i n ) 0.04O 0.050 0.060 0.070
1 1 1 1 1 1 I 1
500 °C
1 — f = 6.0 X 10-< s e c ' Velocity = 4.23 x 10-3 mm/sec (0.010 inymin) -
2 — « = 6.0 X 10-3 »ec-1 Velocity ' 4.23 x 1 0 - ^ mm/sec (0.100 ln./mln)
3 — ! =• 6.0 X 10-3 «ec-1 Velocity = 4.23 x 10-2 mm/sec (0.100 inVmin)
4 — f = 3.0 X 10-2 5ec-1 Velocity = 2.12 X 1 0 - ' mm/«ec (0.500 in./mln) /•• 2
/ ^ 4
X.^—6
650 °C
5 — f = 4.0 X 10-5 sec-1 Velocity » 1.91 X 10-4 mm/sec (0.00045 inymin)
6 — ? = 1.0 X 10-2 , e c - 1 Velocity = 4.66 x 10-2 mm/sec (0.110 in./mln)
r 1 1 1 1
u
60.0 -O
Central Deflection (mm)
FIG 7—Demonstration of miniaturized disk bend test ability to resolve strain rate effects
preferable to standardize the specimen dimensions so that a large finite
ele-ment data base can be developed However, it is possible that some material
processing conditions or irradiation space limitations may necessitate a
change in specimen size
Figure 8 presents the results for 302 SS specimens with AR's varying from
11.8 to 118.0 A plastic wrinkling instability was discovered for an AR of
118.0 as evidenced by the rapid load drop for Curve 1 in Fig 8 Figure 9
shows the radial wrinkle that developed at the point of instability Another
specimen with an AR of 118.0 was loaded to a level short of the buckling load
as shown in Curve 7 of Fig 8 There was a permanent deformation in the
specimen but no radial wrinkle present Further evidence that the observed
phenomenon is a plastic instability was obtained by testing a specimen with
an AR of 59.0 at 500°C No instability phenomena were observed Therefore
it was concluded that the MDBT procedure is reliable and applicable for
specimens with AR's of less than about 60.0
The variation of specimen thickness was investigated to assess exactly what
machining tolerances result in acceptably small effects on the experimental
data The specimens used were 316 SS with a 3.0 mm diameter and were
precision lapped to a thickness of 0.254 mm These specimens were
subse-quently hand lapped on one side to provide for small thickness variations
The specimens were tested with the hand lapped side facing the punch It was
discovered that thickness variations of ±0.0051 mm produce central load/
Copyright by ASTM Int'l (all rights reserved); Thu Dec 31 17:50:21 EST 2015
Downloaded/printed by
University of Washington (University of Washington) pursuant to License Agreement No further reproductions authorized.
Trang 38MANAHAN ET AL ON MINIATURIZED DISK BEND TECHNIQUE 2 9
Centrel Deflection (mm)
1.4 1.6 1.8
FIG 8—Large aspect ratio parametric investigation
Radial Wave
FIG 9—(left)f/astic wrinkling instability resulting in a radial wave for 302 SS specimen with
aspect ratio of 118.0 tested at room temperature, (right) Axisymmetric deformation for 302 SS
specimen with aspect ratio of 59.0 tested at room temperature
Trang 393 0 SMALL-SCALE SPECIMENS FOR TESTING IRRADIATED MATERIAL
deflection data that are within the extremes of the reproducibility band for
specimens of nominal thickness Using the precision lapping technique,
tol-erances of ±0.0013 mm and better are readily achievable for large batches
of specimens It is recommended that the level of machining accuracy be
~ ±0.0013 mm, although variations of ±0.0051 mm will still provide useful
results when greater machining accuracy is not attained
Specimen Identification
Since the MDBT was originally developed primarily for post-irradiation
applications, it was imperative to find a method of identifying specimens
without altering their mechanical response A second criterion was that the
identification characteristic must be visible on remote closed-circuit television
cameras for hot cell sorting of the samples Three methods of identification
have been investigated: radial slitting, stylus engraving, and laser engraving
Radial slits 0.254 mm wide were cut through the thickness on the outer
specimen edge approximately 0.254 mm apart The radial depths of the slits
for a given specimen were 0.254 or 0.127 mm Because the removal of
mate-rial from the outer edge significantly decreases plate stiffness, this method of
identification was found to be unacceptable
Another method of specimen identification that was examined is to engrave
alphanumeric characters on one or both specimen surfaces These
identifica-tion processes can be quantified by measuring the height of the lip from the
specimen surface, the width of the track at the specimen surface, and the
depth of the track below the specimen surface Table 1 lists measurements of
these parameters made using an optical depth micrometer for three specimen
groups which were prepared from 316 SS with 20% CW The Group 1
speci-mens were engraved by hand and the tracks were relatively shallow and
nar-row Tests were performed at room temperature using specimens with one
and two sides engraved, and the central load/deflection curves were found to
be within the reproducibility band for this material
TABLE 1 — Characteristics of engraving tracks on specimens
2 Stylus Engraved 0.0127 to 0.02032 0.127 to 0.254 0.0127 to 0.03302
3 Laser Engraved 0.03048 to 0.04572 0.02032 to 0.02794 0.00254 to 0.00508
Copyright by ASTM Int'l (all rights reserved); Thu Dec 31 17:50:21 EST 2015
Downloaded/printed by
University of Washington (University of Washington) pursuant to License Agreement No further reproductions authorized.
Trang 40MANAHAN ET AL ON MINIATURIZED DISK BEND TECHNIQUE 3 1
The Group 2 specimens were stylus engraved; the tracks were on one side
only and were relatively wide and deep The central load/deflection curves for
the engraved samples were found to be quite different from the unengraved
samples at room temperature and at 500°C The Group 3 specimens were
laser engraved on one side The central load/deflection curves for the Group 3
samples were found to be within the reproducibility band of the unengraved
samples for tests conducted at room temperature and at 500°C
In summary, stylus engraving is acceptable, provided that the character
tracks are relatively narrow and shallow; wide and deep tracks reduce plate
stiffness However, one-sided laser engraving is preferable because the
exfoli-ated lip height is greater than the lip obtained by shallow stylus tracks and is
more visible for hot cell sorting after irradiation
Experimental Techniques
The central load and central deflections for 316 SS specimens were found to
be in the range of 0 to 650 N and 0 to 1 mm, respectively Therefore special
care must be exercised in designing the apparatus and in measuring load,
displacement, and temperature to ensure that accurate and reproducible
data are obtained
Apparatus Design
The test apparatus developed at MIT was adapted to an Instron 1331
servo-hydraulic machine with an environmental chamber and induction furnace
During the test, the applied load of the punch versus punch displacement is
measured Deflections are measured outside the environmental chamber with
two axial extensometers Incorporated in the load train is a water-cooled load
cell fabricated using semiconductor strain gages to provide accurate load
measurement Further design details for the load cell are presented in Ref 1
Some interfaces in the load train are pre-stressed to minimize nonlinear
contact responses High density alumina was chosen for the punch and die
material because of the large compressive strength, good wear resistance, and
above all, the low thermal conductivity of this material compared with the
steel specimens If the thermal conductivity is too high, accurate specimen
temperature control is difficult Aluminum oxide is a good thermal insulator,
particularly at high temperatures For room temperature testing, tool steel is
a good choice because the compressive strength is usually adequate, the wear
resistance is reasonable, and the thermal conductivity is not of concern Also,
tool steel is easier to machine than alumina and therefore less expensive
Ce-ramics are, of course, brittle, requiring care in punch tip design However,
the compressive strength of high density alumina is sufficient to carry the
loads present in the MDBT for hemispherical punch tip radii in excess of
0.254 mm, and the experiments verified this fact