1. Trang chủ
  2. » Tất cả

Distributed manufacturing of spare parts based on additive manufacturing: use cases and technical aspects

6 2 0
Tài liệu đã được kiểm tra trùng lặp

Đang tải... (xem toàn văn)

THÔNG TIN TÀI LIỆU

Thông tin cơ bản

Tiêu đề Distributed manufacturing of spare parts based on additive manufacturing: use cases and technical aspects
Thể loại Conference paper
Năm xuất bản 2016
Định dạng
Số trang 6
Dung lượng 327 KB

Các công cụ chuyển đổi và chỉnh sửa cho tài liệu này

Nội dung

Distributed Manufacturing of Spare Parts Based on Additive Manufacturing Use Cases and Technical Aspects Available online at www sciencedirect com 2212 8271 © 2016 The Authors Published by Elsevier B[.]

Trang 1

2212-8271 © 2016 The Authors Published by Elsevier B.V This is an open access article under the CC BY-NC-ND license

(http://creativecommons.org/licenses/by-nc-nd/4.0/)

Peer-review under responsibility of the scientific committee of the 49th CIRP Conference on Manufacturing Systems

doi: 10.1016/j.procir.2016.11.122

Procedia CIRP 57 ( 2016 ) 704 – 709

ScienceDirect

WK&,53&RQIHUHQFHRQ0DQXIDFWXULQJ6\VWHPV &,53&06 

'LVWULEXWHG0DQXIDFWXULQJRI6SDUH3DUWVEDVHGRQ$GGLWLYH

0DQXIDFWXULQJ8VH&DVHVDQG7HFKQLFDO$VSHFWV

/XL])HUQDQGR&6'XUmRD$OH[DQGHU&KULVWE5HLQHU$QGHUOE.ODXV6FKW]HUF(GXDUGR=DQFXO 

a University of São Paulo - Polytechnic School, Av Prof Luciano Gualberto, 380, São Paulo 05508-010, Brazil, b

Technische Universität Darmstadt, Otto-Berndt-Straße 2, Darmstadt 64287, Germany, c

Methodist University of Piracicaba, Rod Luis Ometto (SP 306), Km 24, Santa Bárbara d'Oeste 13451-900, Brazil

$EVWUDFW

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

DQGORJLVWLFVFRVWVDUHFRPSDUDWLYHO\KLJK7KHDGYHQWRIIndustrie 4.0FRXSOHGZLWKWKHGHYHORSPHQWRI$0IRUILQDOPHWDOSDUWVSURYLGHVWKH

WHFKQLFDOEDVHIRUDGLVWULEXWHG$0VROXWLRQIRUVSDUHSDUWV7KHDLPRIWKLVSDSHULVWRGLVFXVVWKHWHFKQLFDODVSHFWVLQYROYHGLQWKHFRQFHSWLRQ DQGLPSOHPHQWDWLRQRIGLVWULEXWHGPDQXIDFWXULQJXVHFDVHVEDVHGRQ$07KHVHXVHFDVHVKDYHEHHQGHYHORSHGZLWKGHVLJQDQGHQJLQHHULQJ± SURYLGLQJ WKH SURGXFW PRGHO ± LQ *HUPDQ\ DQG WKH $0 VLWH ± SURYLGLQJ WKH PDQXIDFWXULQJ VWUXFWXUH DQG PDFKLQHV ± LQ %UD]LO WRJHWKHU IRUPLQJ D GLVWULEXWHG GHYHORSPHQW DQG PDQXIDFWXULQJ QHWZRUN )RXU LPSOHPHQWHG XVH FDVHV GHPRQVWUDWH WKH SRWHQWLDO RI WKH DSSURDFK GHYHORSHGYDU\LQJWKHGHJUHHRILQIRUPDWLRQFRQWURORIWKHFHQWUDOIDFWRU\RYHUWKHSURGXFWLRQ

‹7KH$XWKRUV3XEOLVKHGE\(OVHYLHU%9

3HHUUHYLHZXQGHUUHVSRQVLELOLW\RI6FLHQWLILFFRPPLWWHHRIWKHWK&,53&RQIHUHQFHRQ0DQXIDFWXULQJ6\VWHPV &,53&06 

Keywords:'LVWULEXWHG0DQXIDFWXULQJIndustrie$GGLWLYH0DQXIDFWXULQJ6SDUH3DUWV

 ,QWURGXFWLRQ

Industrie 4.0 DLPV DW LPSURYLQJ YDOXH FKDLQV DQG YDOXH

DGGHG QHWZRUNV LQ LQGXVWU\ WR HQVXUH LQGXVWULDO

FRPSHWLWLYHQHVV H\ FKDOOHQJHV DUH WKH LQWHJUDWLRQ RI

VHDPOHVV GLJLWDO ZRUNIORZV WKURXJKRXW WKH SURGXFW OLIHF\FOH

GHYHORSPHQW RI KLJKO\ IOH[LEOH DQG DGDSWLYH PDQXIDFWXULQJ

SURFHVVHV DQG FDSDELOLWLHV WR PDQXIDFWXUH LQGLYLGXDOL]HG

SURGXFWVDWWKHSULFHRIPDVVSURGXFWLRQ>@%DVHGRQ,QWHUQHW

WHFKQRORJLHV LQIRUPDWLRQ H[FKDQJH DQG FRPPXQLFDWLRQ

EHWZHHQ SHRSOH SURGXFWV PDFKLQHV DQG UHVRXUFHV DUH

DSSOLHG WR D QHWZRUNHG HQYLURQPHQW RI SK\VLFDO REMHFWV DQG

WKHLUYLUWXDOUHSUHVHQWDWLRQUHVXOWLQJLQDQ,QWHUQHWRI7KLQJV

>@ Industrie 4.0 LQYROYHV FRQFHSWV DQG WHFKQRORJLHV WR GHDO

ZLWK FXUUHQW PDQXIDFWXULQJ FKDOOHQJHV &OLHQWV DUH

JHRJUDSKLFDOO\ GLVWULEXWHG DQG GHPDQGLQJ WDLORUPDGH SURGXFWV DQG VROXWLRQV IRU WKHLU VSHFLILF QHHGV FRXSOHG ZLWK UHGXFHGWLPHWRUHFHLYHWKHLUSURGXFWV>@

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

© 2016 The Authors Published by Elsevier B.V This is an open access article under the CC BY-NC-ND license

( http://creativecommons.org/licenses/by-nc-nd/4.0/ ).

Peer-review under responsibility of the scientifi c committee of the 49th CIRP Conference on Manufacturing Systems

Trang 2

7KH FRQQHFWLRQ RI PDFKLQHV LQ D QHWZRUNHG HQYLURQPHQW

DV VXJJHVWHG LQ WKH FRQWH[W RI Industrie 4.0 FDQ SURYLGH WKH

EDVLV IRU WKH LPSOHPHQWDWLRQ RI DQ LQWHJUDWHG GLVWULEXWHG

SURGXFWLRQ V\VWHP 7KH GLVWULEXWHG SURGXFWLRQ RI VSDUH SDUWV

LQ GLIIHUHQW VLWHV PHDQV WKDW HDFK VLWH ZRXOG SURGXFH D ZLGH

YDULHW\ RI LWHPV LQ VPDOO ORW VL]HV UHTXLULQJ D IOH[LEOH

SURGXFWLRQ V\VWHP &RQVLGHULQJ WKH UHFHQW DGYDQFHV LQ

$GGLWLYH0DQXIDFWXULQJ $0 LWPD\EHFRQVLGHUHGDFHQWUDO

SURGXFWLRQWHFKQRORJ\IRUGHYHORSLQJDGLVWULEXWHGVSDUHSDUWV

SURGXFWLRQ HQYLURQPHQW $0 LV D IOH[LEOH SURGXFWLRQ

WHFKQRORJ\ WKDW DOORZV SURGXFLQJ GLIIHUHQW LWHPV 7KH

DSSOLFDWLRQ RI $0 KDV EHHQ DQDO\]HG DQG GHVFULEHG E\

GLIIHUHQWDXWKRUVFRQFHUQLQJWKHSURGXFWLRQRIVSDUHSDUWV>@±

>@ 6WLOO WKH FRQQHFWLRQ EHWZHHQ DQ LQWHJUDWHG HQYLURQPHQW

EDVHG RQ Industrie 4.0 FRQFHSWV DQG D IOH[LEOH $0

PDQXIDFWXULQJSURFHVVFRQWLQXHVWREHDUHVHDUFKFKDOOHQJH

7KHREMHFWLYHRIWKLVSDSHULVWRGHPRQVWUDWHWKHGHVLJQDQG

LPSOHPHQWDWLRQ RI D GLVWULEXWHG PDQXIDFWXULQJ VFHQDULR IRU

VSDUH SDUWV EDVHG RQ Industrie 4.0 FRQFHSWV DQG $0

WHFKQRORJLHV7KHVFHQDULRKDVEHHQLPSOHPHQWHGLQIRXUXVH

FDVHV UHSUHVHQWLQJ GLIIHUHQW OHYHOV RI LQWHJUDWLRQ HYROYLQJ

IURP D QRQFRQQHFWHG WR D IXOO\ FRQQHFWHG HQYLURQPHQW

7KHVH XVH FDVHV VLPXODWH D GLVWULEXWHG SURGXFWLRQ VFHQDULR

EHWZHHQ *HUPDQ\ DQG %UD]LO ZKLFK UHSUHVHQWV WKH ,QWHUQHW

EDVHG FROODERUDWLRQ EHWZHHQ FHQWUDO IDFWRU\ DQG GLVWULEXWHG

SURGXFWLRQVLWH>@

7KH SDSHU LV VWUXFWXUHG LQ ILYH VHFWLRQV $IWHU WKH

LQWURGXFWLRQ RI WKH UHVHDUFK WRSLF LQ 6HFWLRQ  6HFWLRQ 

SURYLGHVDVWDWHRIWKHDUWOLWHUDWXUHUHYLHZ,Q6HFWLRQWKH

UHVHDUFK DSSURDFK LV SUHVHQWHG 6HFWLRQ  FRQWDLQV D GHWDLOHG

VFHQDULR GHVFULSWLRQ GLVFXVVLQJ WKH PRVW LPSRUWDQW WHFKQLFDO

DVSHFWVDQGWHVWLQJSURFHGXUHV7KHFRQFOXVLRQDQGDQRXWORRN

RQIXUWKHUUHVHDUFKQHHGVDUHGLVFXVVHGLQ6HFWLRQ

 6WDWHRIWKH$UW

2.1 Distributed Manufacturing of Spare Parts

6SDUH SDUWV PDQXIDFWXULQJ DQG LQ WLPH SURYLVLRQ DUH

FRPSOH[ FKDOOHQJHV IDFHG E\ VHYHUDO LQGXVWULHV 7KH

XQSUHGLFWDELOLW\RIWKHGHPDQGIRU VSDUHSDUWVLQFRQMXQFWLRQ

ZLWKWKHGLVWULEXWHGORFDWLRQRIFOLHQWVDUHPDLQLVVXHVGHDOLQJ

ZLWKVSDUHSDUWV>@

2QHRIWKHGHFLVLRQVWKDWQHHGWREHPDGHRQDVSDUHSDUWV

SURGXFWLRQ LV FRQVLGHULQJ WKH ORFDWLRQ RI WKH SURGXFWLRQ

IDFLOLWLHV 7KH SURGXFWLRQ FDQ EH FHQWUDOL]HG VHUYLQJ WKH

ZRUOGIURPDVLQJOHSODFHRUGLVWULEXWHGLQYDULRXVORFDWLRQV

WKDWDUHFORVHUWRWKHILQDOPDUNHW

&HQWUDOL]HG SURGXFWLRQ IDFLOLWDWHV WKH LPSOHPHQWDWLRQ RI

VWDQGDUG SURFHVVHV DQG SURFHGXUHV DQG TXDOLW\ DVVXUDQFH ,W

FRPHV KRZHYHUZLWK WKH FRVWRI ORQJHUGHOLYHU\ OHDG WLPHV

KLJKHULQYHQWRU\DQGKLJKHUORJLVWLFFRVWV

2Q WKH RWKHU KDQG GLVWULEXWHG PDQXIDFWXULQJ EHQHILWV WKH

SURGXFWLRQ V\VWHP E\ SURYLGLQJ JUHDWHU UHVSRQVLYHQHVV DQG

IOH[LELOLW\ LPSURYHG HIILFLHQF\ DQG KLJKHU VXSSO\ FKDLQ

UHOLDELOLW\ >@ %ULQJLQJ SURGXFWLRQ FORVHU WR FRQVXPHU

PDUNHWV DQG LPSOHPHQWLQJ D WHFKQLFDO VROXWLRQ VXEVWDQWLDOO\

LQFUHDVHV UHVSRQVLYHQHVV DQG IOH[LELOLW\ ZKLFK DUH NH\

FKDUDFWHULVWLFVWRKHOSRYHUFRPHWKHGHPDQGXQSUHGLFWDELOLW\

'LVWULEXWHG PDQXIDFWXULQJ FKDOOHQJHV DUH WR JXDUDQWHH VWDQGDUGV DQG TXDOLW\ LQ GLVWULEXWHG VLWHV ,Q WKLV FRQWH[W

Industrie  4.0 SURYLGHV FRQFHSWV DQG WHFKQRORJLHV WKDW

IDFLOLWDWH GLVWULEXWHG PDQXIDFWXULQJ ZLWK ORZHU WUDQVDFWLRQDO FRVWV

2.2 Industrie 4.0

$OOSUHYLRXVLQGXVWULDOUHYROXWLRQVWULJJHUHGE\WKHDGYHQW RIWHFKQLFDOGHYHORSPHQWVOHGWRSURIRXQGFKDQJHVLQVRFLHW\ DQGPDVVLYHJDLQVLQSURGXFWLYLW\>@,QWKHODWHWKFHQWXU\ PDQXIDFWXULQJ ZDV PHFKDQL]HG E\ VWHDP SRZHU ,Q WKH ODWH

WK FHQWXU\ SURGXFWLRQ ZDV PDUNHG E\ HOHFWULILFDWLRQ DQG GLYLVLRQRIODERU6WDUWLQJIURPWKHVXSWRQRZWKHWKLUG LQGXVWULDO UHYROXWLRQ KDV EHHQ FKDUDFWHUL]HG E\ UDSLG DGYDQFHPHQWV LQ ,QIRUPDWLRQ 7HFKQRORJ\ ,7  HOHFWURQLFV DQG GLJLWDOL]DWLRQ ZKLFK DXWRPDWHG PDQXIDFWXULQJ SURFHVVHV

>@

7KHVH DGYDQFHPHQWV ZKLFK FXOPLQDWHG LQ WKH UHFHQWO\ WULJJHUHG IRXUWK LQGXVWULDO UHYROXWLRQ KDYH EHHQ FDSWXUHG LQ

WKH UHVHDUFK LQLWLDWLYH Industrie 4.0 DV SDUW RI WKH +LJK7HFK VWUDWHJ\ RI WKH *HUPDQ JRYHUQPHQW >@ Industrie 4.0 LV

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

&RQQHFWHG HQYLURQPHQWV SURYLGHG E\ Industrie 4.0

FRQVLGHU WKH SURGXFWLRQ RI PRUH LQGLYLGXDOL]HG SURGXFWV ZLWKRXWVWRSSLQJWKHSURGXFWLRQIRUVHWXSVDVFXVWRPHUVZLOO EH GLUHFWO\ FRQQHFWHG WR WKH SURGXFWLRQ SODQQLQJ YLD D QHWZRUN >@ 3URGXFWLRQ VLWHV DUH EHFRPLQJ UDSLGO\ DGDSWLYH ZKLOH VWLOO UHPDLQLQJ HFRQRPLFDOO\SURGXFWLYH 7KLV VLWXDWLRQ HQDEOHV WR GHFHQWUDOL]H SURGXFWLRQ ± WKURXJK DXWRQRPRXV WDVNVEDVHGRQ&336V>@6PDUWIDFWRULHVZLOOEHQHWZRUNHG LQ D FURVVFRPSDQ\ FROODERUDWLRQ VKDULQJ UHOHYDQW LQIRUPDWLRQ WR D GDWDEDVH DQG WKXV FUHDWLQJ D G\QDPLF HQYLURQPHQW>@

7KH LPSOHPHQWDWLRQ RI VPDUW IDFWRULHV LV SRVVLEOH FRQVLGHULQJ WKH HYROXWLRQ RI PDQXIDFWXULQJ DQG ,7 WHFKQRORJLHVEHLQJDEOHWRUHFHLYHGLIIHUHQWLQIRUPDWLRQIURP YDULRXVVRXUFHVDQGSURGXFHLWHPVWKDWDUHPRUHFRPSOH[LQD UHGXFHGWLPH

2.3 Additive Manufacturing

2QH RI WKH PDQXIDFWXULQJ WHFKQRORJLHV WKDW HQDEOHV WKH LQGLYLGXDO SURGXFWLRQ RI FRPSOH[ SDUWV LV $GGLWLYH 0DQXIDFWXULQJ $0  >@ 7KH GLVVHPLQDWLRQ RI $0 LV KDYLQJJUHDWLPSDFWRQWKHSURGXFWLRQ$WILUVWLWZDVDSSOLHG PDLQO\ WR SURWRW\SLQJ EXW QRZDGD\V LW FDQ EH DSSOLHG WR SURGXFH GLIIHUHQW ILQDO SDUWV LQFOXGLQJ DLUSODQH HQJLQH FRPSRQHQWV>@

Trang 3

7KHUH DUH YDULRXV WHFKQRORJLHV IRU $0 GLIIHULQJ LQ

SURFHVV DQG UDQJH RI PDWHULDOV DSSOLHG 6\VWHPDWLF

FODVVLILFDWLRQVRI$0SURFHVVHVXVXDOO\IRFXVRQSURFHVVDQG

UDZPDWHULDO>@±>@([DPSOHVRI$0WHFKQRORJ\LQFOXGH

6/$ 6WHUHROLWKRJUDSK\ 6/6 6HOHFWLYH/DVHU6LQWHULQJ DQG

)'0 )XVHG 'HSRVLWLRQ 0RGHOLQJ  >@ 6/6 WHFKQRORJLHV

IRU LQVWDQFH XVHV D ODVHU WR IXVH SRZHUHG PDWHULDO LQ WKLQ

OD\HUV 2QFH RQH OD\HU LV RYHU D UROOHU PHFKDQLVP GHSRVLWV

DQRWKHU OD\HU RI WKH SRZHUHG PDWHULDO WR EH IXVHG WR WKH

SUHYLRXVOD\HU7KHSURFHVVLVUHSHDWHGXQWLOWKHSDUWKDVEHHQ

HQWLUHO\PDQXIDFWXUHG>@

7KH PDLQ DGYDQWDJH RI $0 LV SURGXFLQJ FRPSOH[ VKDSHV

LQVPDOOORWVL]HV>@%HVLGHVGHSHQGLQJRQWKHSURGXFWLRQ

V\VWHPLWPD\FRQWULEXWHWRUHGXFLQJWKHWLPHWRPDUNHWDQG

PDWHULDO VDYLQJV >@ 7KHVH KDYH D UHOHYDQW PHDQLQJ WR

Industrie 4.0 DV LW SURYLGHV WKH SRVVLELOLW\ RI LQGLYLGXDOL]HG

SURGXFWLRQ>@

2.4 Transactional Costs

'LVWULEXWHG SURGXFWLRQ QHHGV WR EH DQDO\]HG FRQVLGHULQJ

WUDQVDFWLRQDO FRVWV 7UDGLWLRQDOO\ LW ZRXOG LQFUHDVH

WUDQVDFWLRQDOFRVWVDQGFRRUGLQDWLRQHIIRUWVLQFRPSDULVRQWR

FHQWUDOL]HG SURGXFWLRQ 7KH FKDOOHQJH LV WKHUHIRUH WR

LPSOHPHQW FRPPXQLFDWLRQ DQG LQWHJUDWLRQ WHFKQRORJLHV WKDW

UHGXFHWKHFRRUGLQDWLRQHIIRUW>@

2WKHU HIIHFWV KDYH WR EH FRQVLGHUHG 7KHUH DUH EHQHILWV

UHJDUGLQJ ORJLVWLF FRVWV >@ +RZHYHU WKHUH DUH ULVNV RI

ORVLQJ LQWHOOHFWXDO SURSHUW\ ,3  DQG WKH FRVWV UHODWHG WR

SURWHFWLRQRI,3>@

 5HVHDUFK$SSURDFK

7KH DSSOLHG UHVHDUFK DSSURDFK LV EDVHG RQ GHVLJQLQJ

LPSOHPHQWLQJ DQG WHVWLQJ D GLVWULEXWHG PDQXIDFWXULQJ

VFHQDULR IRU VSDUH SDUWV 7KH VFHQDULR VLPXODWHV WKH XVH RI

IndustrieDQG$0WHFKQRORJLHVWRSURGXFHVSDUHSDUWVLQD

GLVWULEXWHG HQYLURQPHQW >@ 7KH IRFXV RI WKH EURDG UHVHDUFK

LV RQ WKH RUJDQL]DWLRQDO DQG EXVLQHVV SURFHVV DVSHFWV RI WKH

GLVWULEXWHGSURGXFWLRQHQYLURQPHQW7KLVSDSHUIRFXVHVRQWKH

GHVFULSWLRQ DQG GLVFXVVLRQ RI WKH WHFKQLFDO DVSHFWV RI WKH

LQWHJUDWLRQ )RXU GLIIHUHQW XVH FDVHV ZHUH LPSOHPHQWHG DQG

VLPXODWHGFRQVLGHULQJGLIIHUHQWOHYHOVRIGHFHQWUDOL]DWLRQ>@

7KHVFHQDULRZDVLPSOHPHQWHGDWWKH7HFKQLFDO8QLYHUVLW\

RI 'DUPVWDGW 78'  *HUPDQ\ DQG WKH 8QLYHUVLW\ RI 6DR

3DXOR 863  %UD]LO LQ D FROODERUDWLYH $GYDQFHG 5HVHDUFK

3URMHFW>@,QWKHVFHQDULR78'UHSUHVHQWVWKHFHQWUDOIDFWRU\

DQG 863 UHSUHVHQWV WKH GLVWULEXWHG SURGXFWLRQ VLWH 7KH

VFHQDULRLPSOHPHQWDWLRQLVSDUWRIDEURDGHUUHVHDUFKSURMHFW

ZLWKLQWKHUHVHDUFKFROODERUDWLRQIUDPHZRUNLQPDQXIDFWXULQJ

FDOOHG %5$*(&5,0 %UD]LOLDQ*HUPDQ &ROODERUDWLYH

5HVHDUFK,QLWLDWLYHLQ0DQXIDFWXULQJ7HFKQRORJ\ 

7KHVFHQDULRIRFXVHVRQWKHSURGXFWLRQRIWKHERWWRPRID

SQHXPDWLF F\OLQGHU )LJXUH   7KLV SDUW LV D VWDQGDUG LWHP

DOUHDG\ XVHG DW WKH &HQWHU IRU ,QGXVWULDO 3URGXFWLYLW\ &L3 

ORFDWHG DW 78' 6LPSOLILFDWLRQV ZHUH PDGH WR WKH PRGHO WR

IDFLOLWDWH$0SURGXFWLRQZLWKWKHHTXLSPHQWDYDLODEOHDQGWR

DYRLG,3LVVXHVDVWKHSDUWXVHGDW&L3LVUHDO7KHERWWRPRI

WKH SQHXPDWLF F\OLQGHU ZDV VHOHFWHG DV LW IXOILOOV WKH QHHGHG

FKDUDFWHULVWLFV WR EH PDQXIDFWXUHG ZLWKLQ D GLVWULEXWHG $0 SURFHVVZLWKDGHTXDWHVL]HFRPSOH[LW\DQGYDOXH

)LJ%RWWRPRID3QHXPDWLF&\OLQGHUIURP&L3 >@ 7KH VFHQDULR LPSOHPHQWDWLRQ ZDV EDVHG RQ ORZFRVW $0 DQGFRPPXQLFDWLRQWHFKQRORJLHVDVWKHPDLQREMHFWLYHRIWKH SURMHFW LV WR DQDO\]H RUJDQL]DWLRQDO DQG SURFHVV LPSDFWV LQ GLIIHUHQW XVH FDVHV >@ $ ORZFRVW )'0 PDFKLQH ZDV XVHG 7KH FRPPXQLFDWLRQ WHFKQRORJLHV ZHUH EDVHG RQ ORZFRVW VHQVRUV $UGXLQR DQG D 5DVSEHUU\ 3L EHVLGHV RSHQ VRXUFH VRIWZDUHFUHDWLQJDFRQQHFWHGHQYLURQPHQWXVLQJWKH,QWHUQHW

7KH SUHPLVH LV WKDW WKH XVH RI Industrie 4.0 DQG $0

WHFKQRORJLHVFDQFRQWULEXWHWRWKHGHYHORSPHQWRIGLVWULEXWHG SURGXFWLRQ RI VSDUH SDUWV ZLWKRXW WKH QHHG RI LPSOHPHQWLQJ H[FOXVLYHIDFWRULHVZLWKUHGXFHGWUDQVDFWLRQDOFRVWV

 6FHQDULR,PSOHPHQWDWLRQDQG7HVWLQJ

4.1 Implementation of Use Cases

7KH VFHQDULR IRU GLVWULEXWHG DGGLWLYH PDQXIDFWXULQJ RI VSDUH SDUWV KDV EHHQ LPSOHPHQWHG LQ IRXU XVH FDVHV ZLWK UHJDUGWRWKHLQWHJUDWLRQRIWKHFHQWUDOIDFWRU\ UHSUHVHQWHGE\ WKH*HUPDQ78' DQGWKHGLVWULEXWHGVLWH UHSUHVHQWHGE\WKH

%UD]LOLDQ 863  >@ 7KH XVH FDVHV KDYH EHHQ GHVLJQHG WR VSHFLI\DQGWRWHVWGLIIHUHQWFRQILJXUDWLRQVRIWKHUHODWLRQVKLS EHWZHHQ FHQWUDO IDFWRU\ DQG GLVWULEXWHG VLWH DLPLQJ DW LGHQWLI\LQJWKHPDLQGLIIHUHQFHVDQGUHTXLUHPHQWVEHWZHHQWKH YDULRXVOHYHOVRILQWHJUDWLRQ

,QWKHILUVWXVHFDVHFRQYHQWLRQDOGLVWULEXWHGSURGXFWLRQLV VLPXODWHG 7KH FHQWUDO IDFWRU\ KDV OLWWOH LQIOXHQFH RQ WKH PDQXIDFWXULQJ SURFHVV DW WKH GLVWULEXWHG VLWH VHQGLQJ WKH SURGXFWLRQUHTXHVWVDQGWKHFRUUHVSRQGLQJSURGXFWGDWDPRGHO LQWHOOHFWXDO SURSHUW\  WR EH SURGXFHG 7KH GLVWULEXWHG VLWH UHFHLYHV WKH LQIRUPDWLRQ VHWV XS WKH PDFKLQH DQG VWDUWV WKH SURGXFWLRQ $OO WKH PDFKLQH SDUDPHWHUV DUH GHILQHG E\ WKH GLVWULEXWHGVLWHDQGRQO\DILQDOUHSRUWIHHGEDFNLVVHQWWRWKH FHQWUDOIDFWRU\

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

Trang 4

PRQLWRULQJ ZLWK UHDOWLPH UHTXLUHPHQWV DQG WKH WHPSHUDWXUH

VHQVRUV DQG DFFHOHURPHWHUV WR PRQLWRU HQYLURQPHQW

FRQGLWLRQV)RUTXDOLW\FRQWUROWKHFHQWUDOIDFWRU\FDQIROORZ

WKH LQVSHFWLRQ SURFHVV LQ D YLGHR FRQIHUHQFH SURFHGXUH

&RQVLGHULQJ WKH FKDQJH LQ WKH FRQWURO VLWXDWLRQ WKHUH LV QR

ORQJHU WKH QHHG IRU GHFLVLRQV EDVHG RQ TXDOLW\ FRQWURO DW WKH

GLVWULEXWHG VLWH 7KH GHFLVLRQV RQ FRQWLQXLW\ RU GLVFDUG DUH

PDGHE\WKHFHQWUDOIDFWRU\FRQVLGHULQJWKHGDWDFROOHFWHGE\

VHQVRUVRQWKHGLVWULEXWHGVLWH

7KH IRXUWK XVH FDVH UHSUHVHQWV WKH LQFUHDVHG FRQQHFWLRQ

EHWZHHQ WKH FHQWUDO IDFWRU\ DQG WKH GLVWULEXWHG VLWH 7KH

FHQWUDO IDFWRU\ KDV IXOO DFFHVV WR WKH PRQLWRUHG GDWD DQG FDQ

DXWRQRPRXVO\FRQGXFWDQGFRQWUROWKHSURGXFWLRQ:LWKWKLV

D F\EHUSK\VLFDO SURGXFWLRQ V\VWHP LV LPSOHPHQWHG 7KH

SURGXFWLRQ LQIRUPDWLRQ LV VHQW RYHU WKH ,QWHUQHW IURP WKH

FHQWUDOIDFWRU\GLUHFWO\WRWKHPDFKLQHRQWKHGLVWULEXWHGVLWH

7KHGLVWULEXWHGVLWHKDVQRFRQWURORYHUWKHPDFKLQHVRUZKDW

LV EHLQJ SURGXFHG ,W LV RQO\ UHVSRQVLEOH IRU VHWWLQJ XS WKH

PDFKLQHDQGSUHSDULQJWKHSLHFHIRUWKHTXDOLW\FRQWURO

,QDOOWKHIRXUXVHFDVHVWKHPDQXIDFWXULQJSURFHVVIROORZV

DJHQHUDOSURFHGXUHWKHRUGHULVUHTXHVWHGWKHSURGXFWLRQLV

VWDUWHG WKH SURFHVV LV PRQLWRUHG DQG WKH TXDOLW\ FRQWURO LV

SHUIRUPHG7KHHYROXWLRQRIWKHXVHFDVHVUHIHUVWRWKHDPRXQW

RIFRQWUROJLYHQWRWKHFHQWUDOIDFWRU\ 7DEOH 

7DEOH8VH&DVH(YROXWLRQ

0DLQFKDUDFWHULVWLFV 7HFKQRORJLHVGHSOR\HGLQXVHFDVH

LPSOHPHQWDWLRQ

8VH&DVH 7KH'SDUWGDWDIRU

SURGXFWLRQLVVHQWIURPWKH

FHQWUDOIDFWRU\DQGWKHFRQWURO

LVH[HUWHGDWWKHGLVWULEXWHG

VLWH

x 7HPSHUDWXUHVHQVRUV

x $FFHOHURPHWHUV

x $UGXLQR

x 3/0VRIWZDUH

8VH&DVH 'SDUWGDWDLVVHQWYLD

DGGLWLYHPDQXIDFWXULQJZHE

LQWHUIDFHDQGWKHFHQWUDO

IDFWRU\UHFHLYHVDIHZFRQWURO

SDUDPHWHUV HJWHPSHUDWXUH

DQGDFFHOHUDWLRQ 

x 7HPSHUDWXUHVHQVRUV

x $FFHOHURPHWHUV

x $UGXLQR

x 3/0VRIWZDUH

x 5DVSEHUU\3L

x $GGLWLYHPDQXIDFWXULQJZHE

LQWHUIDFHIRUSDUDPHWHUVFRQWURO

8VH&DVH 7KHPDQXIDFWXULQJILOHLVVHQW

YLDDGGLWLYHPDQXIDFWXULQJ

ZHELQWHUIDFHDQGWKHFHQWUDO

IDFWRU\JXLGHVWKHTXDOLW\

FRQWUROSURFHVV

x 7HPSHUDWXUHVHQVRUV

x $FFHOHURPHWHUV

x $UGXLQR

x 3/0VRIWZDUH

x 5DVSEHUU\3L

x $GGLWLYHPDQXIDFWXULQJZHE

LQWHUIDFHIRUSDUDPHWHUVFRQWURO

x 9LGHRFRQIHUHQFHIRUTXDOLW\

FRQWURO

8VH&DVH 7KHPDQXIDFWXULQJLVWRWDOO\

FRQWUROOHGE\WKHFHQWUDO

IDFWRU\YLD,QWHUQHW7KH

GLVWULEXWHGVLWHLVUHVSRQVLEOH

IRUVHWWLQJXSWKHPDFKLQHDQG

VHQVRUV1R'ILOH ,3 LVVHQW

WRWKHGLVWULEXWHGVLWHRQO\WKH

PDQXIDFWXULQJILOH

x 7HPSHUDWXUHVHQVRUV

x $FFHOHURPHWHUV

x $UGXLQR

x 3/0VRIWZDUH

x 5DVSEHUU\3L

x $GGLWLYHPDQXIDFWXULQJZHE

LQWHUIDFHIRUSDUDPHWHUVFRQWURO

x 9LGHRFRQIHUHQFHIRUTXDOLW\

FRQWURO

x $GGLWLYHPDQXIDFWXULQJZHE

LQWHUIDFHIRUFRQWUROOLQJWKH

PDFKLQHYLD,QWHUQHW

7KH TXDOLW\ LQVSHFWLRQ SURFHGXUH LV GLYLGHG LQWR WZR

GLIIHUHQWVWDJHV7KHILUVWVWDJHFRQWDLQVWKHVWHSVSULRUWRWKH

SURGXFWLRQ VXFK DV PDFKLQH VHWXS DQG HQYLURQPHQW FRQWURO

7KH VHFRQG VWDJH FRQVLVWV RI D JXLGHOLQH IRU D GLPHQVLRQDO

DSSURYDOSURFHVVRIWKHILQDOSDUW

7KHILUVWVWHSEHIRUHWKHVWDUWRIWKHDGGLWLYHPDQXIDFWXULQJ

SURFHVV LV WKH PDFKLQH VHWXS ZKLFK LQFOXGHV WKH PHDVXUH RI

WKH HQYLURQPHQWDO SDUDPHWHUV 7KH DLU WHPSHUDWXUH PXVW EH FKHFNHGZLWKWKHWKHUPRPHWHUDQGPXVWEHLQDFFRUGDQFHZLWK WKH JXLGHOLQHV $IWHUZDUG WKH RSHUDWRU PXVW HQWHU WKH PDFKLQHLQLWLDOFRQILJXUDWLRQV,IDYDOXHLVQRWDFFHSWDEOHWKH PDFKLQH RSHUDWRU KDV WR UHVHW WKH PDFKLQH DQG SHUIRUP WKH QHFHVVDU\SURFHGXUHVXQWLOLWLVVDWLVIDFWRU\:KHQDFFHSWDEOH YDOXHV DUH DFKLHYHG WKH DGGLWLYH PDQXIDFWXULQJ SURFHVV FDQ EHLQLWLDWHG

,Q WKH VHFRQG VWDJH WKH SDUW KDV WR EH WUDQVIHUUHG WR WKH PHDVXUHPHQW VWDWLRQ IRU WKH TXDOLW\ FRQWURO SURFHGXUH 7R RSWLPL]HWKHPHDVXUHPHQWDFWLYLW\DGLPHQVLRQFRQWUROPROG KDV EHHQ GHVLJQHG WR HQDEOH WKH YDOLGDWLRQ RI UHODWLYH GLVWDQFHVEHWZHHQKROHVULSVDQGVKDIWVLQRQHVLQJOHDFWLYLW\ ,I WKH FRQWURO JDXJH GRHV QRW ILW WKH SDUW LV UHMHFWHG ,I WKH FRQWUROJDXJHVWHSLVDSSURYHGWKHWKUHDGHGKROHV¶GLDPHWHUV QHHG WR EH FKHFNHG ,I SDUDPHWHUV DUH FRUUHFW WKH LWHP UHFHLYHV ILQDO DSSURYDO 7KH SDUW LV UHOHDVHG DQG FDQ EH GHOLYHUHG2WKHUZLVHLIUHMHFWHGWKHSURFHGXUHLVUHSHDWHG :LWK WKH GHYHORSHG DQG LPSOHPHQWHG XVH FDVHV WKH WHFKQLFDO DVSHFWV DQG FKDOOHQJHV ZLOO EH DQDO\]HG DQG GLVFXVVHGKHUHDIWHU

4.2 Technical Aspects of Implementation

)RU D VXLWDEOH VFHQDULR LPSOHPHQWDWLRQ DQ DGHTXDWH VHOHFWLRQ RI VRIWZDUH DQG KDUGZDUH WR PHHW WKH FRPPXQLFDWLRQDQGLQWHJUDWLRQQHHGVEHWZHHQERWKVLWHVZDV QHFHVVDU\

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

7RVLPXODWHWKHQHWZRUNLQJEHWZHHQFHQWUDOIDFWRU\DQGWKH GLVWULEXWHG VLWH D SURSHU SODWIRUP KDG WR EH FKRVHQ )RU WKH ,QWHUQHWLQWHJUDWLRQWKHZHELQWHUIDFH2FWR3ULQWZDVDSSOLHG 2FWR3ULQW DOORZV UHPRWHO\ VHQGLQJ *&RGH ILOHV DQG PDQXIDFWXULQJ RUGHUV DV ZHOO DV FRQWUROOLQJ WKH $0 SURFHVV LWVHOI 2Q WKH SURGXFWLRQ VLWH D 5DVSEHUU\ 3L DQ 6' FDUG D 86%FRQQHFWLRQWRWKH$0PDFKLQHDQGD:L)LDQG(WKHUQHW QHWZRUN FRQQHFWLRQ ZHUH XVHG $ 9LUWXDO 3ULYDWH 1HWZRUN

931  ZDV UHTXLUHG WR H[FKDQJH WKH PDQXIDFWXULQJ RUGHUV EHWZHHQ WKH FHQWUDO IDFWRU\ DQG WKH GLVWULEXWHG VLWH DQG WR HQVXUH,7VHFXULW\UHTXLUHPHQWV

8VLQJ WKH ZHE LQWHUIDFH RI 2FWR3ULQW LW ZDV SRVVLEOH WR DFFHVVWKHPDFKLQHFRQWUROWKURXJK9317KHPDQXIDFWXULQJ VRIWZDUH IRU LQWHJUDWLRQ DOORZV VHQGLQJ UHFHLYLQJ DQG YLVXDOL]LQJ*&RGHILOHV:LWKWKLVWKHSURGXFWLRQRUGHUFDQ EH LQVWDQWO\ VHQW IURP WKH FHQWUDO IDFWRU\ WR WKH GLVWULEXWHG VLWH 7KLV DOORZV FRQGLWLRQ PRQLWRULQJ RI WKH DGGLWLYH PDQXIDFWXULQJ SURFHVV E\ SURYLGLQJ IHHGEDFN JUDSKV UHJDUGLQJ SDUDPHWHUV VXFK DV WHPSHUDWXUH DFFHOHUDWLRQ HWF

Trang 5

D[HVH[WUXGLQJUHWUDFWLQJDQGVWRSSLQJWKHSURFHVVLQFDVHRI

DQ\DEQRUPDOLW\LQWKHSURFHVVSDUDPHWHUV )LJXUH 

)LJ:HELQWHUIDFHRI2FWR3ULQWIRU&RQWURODQG&RQGLWLRQ0RQLWRULQJ>@

,Q RUGHU WR PRQLWRU WKH SURFHVVHV LW LV QHFHVVDU\ WR

FRQWLQXRXVO\ PHDVXUH VRPH SDUDPHWHUV  DLU WHPSHUDWXUH

PDFKLQH WHPSHUDWXUH PDFKLQH LQFOLQDWLRQ DQG H[WUXGHU KHDG

YLEUDWLRQ 7KH PDFKLQH KDV DQ LQWHJUDWHG WKHUPDO VHQVRU IRU

PHDVXULQJ LWV WHPSHUDWXUH WKLV GDWD LV FROOHFWHG DQG KDQGOHG

YLD 2FWR3ULQW IRU LQWHJUDWLRQ PDNLQJ LW XQQHFHVVDU\ WR

SXUFKDVH RU WR LQVWDOO QHZ VHQVRUV WR FRPSXWH WKHVH WZR

SDUDPHWHUV

$LUWHPSHUDWXUHLVPHDVXUHGZLWKDWHPSHUDWXUHVHQVRUDQ

DFFXUDWH GHYLFH IRU KXPLGLW\ DQG WHPSHUDWXUH PHDVXUHPHQW

7ZR DGGLWLRQDO SDUDPHWHUV H[WUXGHU KHDG YLEUDWLRQ DQG EHG

LQFOLQDWLRQ FDQ EH PHDVXUHG ZLWK RQH VLQJOH VHQVRU DQ

DFFHOHURPHWHU 7KH PRGHO FKRVHQ LV D D[LV DFFHOHURPHWHU

ZKLFKKDVDPLFURFDSDFLWRUWRPHDVXUHWKHVLJQDODILOWHUWR

DWWHQXDWHVLJQDOQRLVHVDQGDFLUFXLWWRFRPSHQVDWHWKHGHYLFH

WHPSHUDWXUHFKDQJHV

:LWKWKHYDOXHVRI;<DQG=FRRUGLQDWHV LQUHODWLRQWRD

VHW ]HURFRRUGLQDWH  WKH EHG LQFOLQDWLRQ FDQ EH FDOFXODWHG

VLQFHLWVGLPHQVLRQVDUHNQRZQ7KHYLEUDWLRQLVDQDO\]HGE\

PRQLWRULQJ WKH D[LV YDOXH FKDQJHV %RWK VHQVRUV DUH

FRQQHFWHGWRDQ$UGXLQRPLFURSURFHVVRUWRDSSURSULDWHO\WUHDW

DQG XVH WKH GDWD $IWHU UHVROYLQJ WKDW LW ZDV SRVVLEOH WR

FRQGXFW WKH XVH FDVHV DQG WR DQDO\]H WKH PDLQ GLIIHUHQFHV

EHWZHHQ WKH HYROXWLRQ RI WKH GHSHQGHQFH OHYHO RI WKH

GLVWULEXWHGVLWH

4.3 Use Case Testing

,Q WKH ILUVW XVH FDVH WKH FHQWUDO IDFWRU\ LQ *HUPDQ\ ZDV

RQO\UHVSRQVLEOHIRUVHQGLQJWKHPDQXIDFWXULQJRUGHUDQGWKH

FRUUHVSRQGLQJ PDQXIDFWXUHU LQVWUXFWLRQV DQG ILOHV 7KH

GLVWULEXWHG VLWH ZDV UHVSRQVLEOH IRU VHWWLQJ XS WKH PDFKLQH

JHQHUDWLQJ WKH $0 SURJUDP PRQLWRULQJ WKH SURFHVV DQG

SHUIRUPLQJ WKH TXDOLW\ FRQWURO UHSRUW ZKLFK ZDV VHQW WR WKH

FHQWUDOIDFWRU\7KHWHFKQLFDOFKDOOHQJHVFRQVLGHULQJWKLVXVH

FDVHZHUHWKHH[FKDQJHRIWKHPDQXIDFWXULQJILOHVLQDVHFXUH HQYLURQPHQW VR WKDW WKH RSHUDWRU LQ %UD]LOFRXOGSURGXFH WKH SLHFHDQGVHQGWKHTXDOLW\IHHGEDFNWR*HUPDQ\7KHSURFHVV ZDV GHVLJQHG IRU H[FKDQJLQJ LQIRUPDWLRQ WKURXJK WKH 3/0 VRIWZDUH37&:LQGFKLOORQD931FRQQHFWLRQ

,Q WKH VHFRQG XVH FDVH WKH WHFKQLFDO FKDOOHQJHV ZHUH WKH VDPHD931FRQQHFWLRQWRWKH%UD]LOLDQVLWHKDGDOUHDG\EHHQ JUDQWHGDQGWKHILOHVFRXOGEHH[FKDQJHGYLD37&:LQGFKLOO

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

)LJWK8VH&DVH3URFHVV'HVFULSWLRQ>@

WƌŽĐĞƐƐ

ƉƌŽĚƵĐƚŝŽŶ

ŽƌĚĞƌ DŽŶŝƚŽƌ

ƉƌŽĐĞƐƐ

&ƵůĨŝůƋƵĂůŝƚLJ

ĐŽŶƚƌŽů

ƐŚĞĞƚ

KƌĚĞƌ

ĐĐĞƉƚĞĚ͍

zĞƐ

WĂƌƚ

ƌĞůĞĂƐĞĚ

^ĞƚƵƉ

ŵĂĐŚŝŶĞ WƌŽĚƵĐĞ

ƉĂƌƚ DĞĂƐƵƌĞ

ƉĂƌĂŵĞƚĞƌƐ

^ƚĂƌƚ

WĂƌƚ

ƌĞũĞĐƚĞĚ

‡ KĐƚŽƉƌŝŶƚ ‡ KĐƚŽƉƌŝŶƚ

‡ ƌĚƵŝŶŽ

ƐŽĨƚǁĂƌĞ

‡ DĂĐŚŝŶĞ

ƐŽĨƚǁĂƌĞ

‡ KĐƚŽƉƌŝŶƚ

‡ ƌĚƵŝŶŽ

ƐŽĨƚǁĂƌĞ

‡ DĂĐŚŝŶĞ

ƐŽĨƚǁĂƌĞ

‡ KĐƚŽƉƌŝŶƚ

‡ KĐƚŽƉƌŝŶƚ

‡ DĂĐŚŝŶĞ

ƐŽĨƚǁĂƌĞ

‡ W>D

‡ džĐĞů

‡ DĂĐŚŝŶĞ

ƐŽĨƚǁĂƌĞ

‡ KĐƚŽƉƌŝŶƚ

Trang 6

&RQVLGHULQJ WKH WHFKQLFDO DVSHFWV WKH PDLQ GLIIHUHQFHV

IURPWKHWKLUGXVHFDVHLVWKHIDFWWKDWWKHSURGXFWLRQLVQRZ

HQWLUHO\ FRQWUROOHG E\ WKH FHQWUDO IDFWRU\ RYHU WKH ,QWHUQHW

7KH PDQXIDFWXULQJ VRIWZDUH IRU LQWHJUDWLRQ WKXV QHHGV WR

DOORZ WKH UHPRWH FRQWURO RI WKH PDFKLQH LQFOXGLQJ WKH VHWXS

SURFHVVDQGXQH[SHFWHGLQWHUUXSWLRQV

 &RQFOXVLRQ

7KLVSDSHULQWURGXFHVDQDSSURDFKIRUGLVWULEXWHGDGGLWLYH

PDQXIDFWXULQJ RI VSDUH SDUWV EDVHG RQ Industrie 4.0

WHFKQRORJLHV ,Q D FROODERUDWLYH HQYLURQPHQW EHWZHHQ

*HUPDQ\DVFHQWUDOIDFWRU\DQG%UD]LODVGLVWULEXWLRQVLWHWKH

IRFXVOLHVRQWKHWHFKQLFDODVSHFWVRI$0DQGWKHGHSOR\PHQW

RIDGLVWULEXWHG$0VFHQDULRUHSUHVHQWHGE\IRXUGLIIHUHQWXVH

FDVHV GHPRQVWUDWLQJ WKH EHQHILWV DQG SRWHQWLDO RI GLIIHUHQW

LPSOHPHQWDWLRQV7KHIRXUXVHFDVHVVKRZDQLQFUHDVHLQWKH

LQWHJUDWLRQ DQG GHSHQGHQFH RI WKH GLVWULEXWHG VLWH RQFH WKH

ZKROH SURFHVV FDQ EH UHPRWHO\ FRQWUROOHG LQ WKH IRXUWK XVH

FDVH7KHHYROXWLRQRIWKHSDUWLFLSDWLRQRIWKHFHQWUDOIDFWRU\

GLUHFWO\ DIIHFWV WKH ZRUNIRUFH UHTXLUHPHQWV ERWK DW WKH

GLVWULEXWHGVLWHDQGDWWKHFHQWUDOIDFWRU\DQGZLWKWKDWDWWKH

WHFKQRORJLFDOOHYHORIERWKIDFWRULHV

$V WKH LQWHJUDWLRQ RI WKH WZR VLWHV LQFUHDVHV FRQVLGHULQJ

WKH PDQXIDFWXULQJ DQG PRQLWRULQJ SURFHVV WKH QHHG RI

HIILFLHQW QHWZRUNLQJ DULVHV 7KH FRQQHFWLRQ GHSHQGHQF\

H[SDQGV WKH VHFXULW\ RI ,3 RQFH WKH SURSHUW\ GRHV QRW OHDYH

WKHFHQWUDOIDFWRU\EXWUHTXLUHVDUREXVWQHWZRUN%HVLGHVWKH

GHYHORSPHQW RI D FRPSOHWH DXWRQRPRXV TXDOLW\ FRQWURO

SURFHVV LV IXQGDPHQWDO WR FRQFOXGH WKH GHVLJQ RI D FRPSOHWH

Industrie 4.0VFHQDULR

)XUWKHUUHVHDUFKDFWLYLWLHVZLOOIRFXVRQWKHVWDQGDUGL]DWLRQ

DQGDXWRPDWLRQRIWKHLQWURGXFHG$0VFHQDULR7KLVUHTXLUHV

D PRUH SUHFLVH GHILQLWLRQ RI LQWHUIDFHV EHWZHHQ V\VWHPV DQG

WKH DSSOLFDWLRQ RI VWDQGDUGL]HG IRUPDWV DQG SURWRFROV IRU

LQIRUPDWLRQ H[FKDQJH 7KH LQWHJUDWLRQ RI F\EHUSK\VLFDO

V\VWHPV ZLWK ,QWHUQHW WHFKQRORJ\ LQ $0 HQDEOHV WKH

FRPPXQLFDWLRQ EHWZHHQ SHRSOH SURGXFWV PDFKLQHV DQG

UHVRXUFHV ,Q WKLV FRQWH[W GLVWULEXWHG DGGLWLYH PDQXIDFWXULQJ

RIVSDUHSDUWVOHDGVWRDSDUDGLJPVKLIWLQHQWHUSULVHQHWZRUNV

WKH ZD\ SURGXFWV DUH PDQXIDFWXUHG DQG KRZ XVHUV LQWHUDFW

ZLWK WKHVH SURGXFWV 7KH GHYHORSPHQW RI FXVWRPHURULHQWHG

VHUYLFHVIRUVSDUHSDUWVVXSSO\ZLOOEHDNH\FKDOOHQJHWRWKH

FRVWHIIHFWLYH XWLOL]DWLRQ RI LQGLYLGXDOL]HG SURGXFWV ,Q WKLV

ZD\ WKH SUHVHQW ZRUN VKRZV WKH SUHPLVHV IRU WKH

LPSOHPHQWDWLRQ RI D UHDO GLVWULEXWHG SURGXFWLRQ HQYLURQPHQW

LQFOXGLQJ $0 PDFKLQHV WR SURGXFH PHWDO SDUWV DQG &1&

PDFKLQHV IRU ILQLVKLQJ WKH SDUWV LQ WKH VDPH LQWHJUDWLRQ

FRQFHSWEDVHGRQDQIndustrie 4.0SURGXFWLRQHQYLURQPHQW

3RWHQWLDOO\ Industrie 4.0 DQG $0 DV GHVFULEHG LQ WKLV

SDSHUPD\VXSSRUWWKHGHYHORSPHQWRIGLVWULEXWHGSURGXFWLRQ

ZLWKWKHQHFHVVDU\FHQWUDOSURFHVVFRQWURO

$FNQRZOHGJHPHQWV

7KHDXWKRUVWKDQNWKH&RRUGLQDWLRQIRUWKH,PSURYHPHQWRI

+LJKHU (GXFDWLRQ 3HUVRQQHO &DSHV  WKH %UD]LOLDQ 1DWLRQDO

&RXQFLO IRU 6FLHQWLILF DQG 7HFKQRORJLFDO 'HYHORSPHQW

&13T  DQG WKH *HUPDQ 5HVHDUFK )RXQGDWLRQ ')*  IRU

VXSSRUWLQJ UHODWHG SURMHFWV 7KH DXWKRUV DOVR WKDQN WKH VWXGHQWVLQYROYHG±/XFDV-RUGDQ$JXLDU5HQDWD&DYDOFDQWL /XFDV+LGHNL)XUXVKLR-RmR*XLOKHUPH6XULWD5DIDHO9DVWR

$QD%HDWUL]*RPHV=DQIRUOLQ

5HIHUHQFHV

>@5 $QGHUO ³,QGXVWULH   WHFKQRORJLFDO DSSURDFKHV XVH FDVHV DQG LPSOHPHQWDWLRQ´$XWRPDWLVLHUXQJVWHFKQLNYRO±

>@'0DQG2*:%66FKOXQG³,QGXVWULH±9RONVZLUWVFKDIWOLFKHV 3RWHQ]LDOIU'HXWVFKODQG´LQ%LWNRP%HUOLQ

>@$3LFFDUGDQG5$QGHUO³,QWHJUDWHG&RPSRQHQW'DWD0RGHOIRU6PDUW 3URGXFWLRQ3ODQQLQJ´LQƒ6HPLQiULR,QWHUQDFLRQDOGH$OWD7HFQRORJLD 3LUDFLFDED

>@6+.KDMDYL-3DUWDQHQDQG-+ROPVWU|P³$GGLWLYHPDQXIDFWXULQJLQ WKHVSDUHSDUWVVXSSO\FKDLQ´&RPSXW,QGYROSS±

>@) 3pUqV DQG ' 1R\HV ³(QYLVLRQLQJ HORJLVWLFV GHYHORSPHQWV 0DNLQJ VSDUH SDUWV LQ VLWX DQG RQ GHPDQG 6WDWH RI WKH DUW DQG JXLGHOLQHV IRU IXWXUHGHYHORSPHQWV´&RPSXW,QGYROSS±

>@- +ROPVWU|P - 3DUWDQHQ - 7XRPL DQG : 0DQIUHG ³5DSLG PDQXIDFWXULQJLQWKHVSDUHSDUWVVXSSO\FKDLQ$OWHUQDWLYHDSSURDFKHVWR FDSDFLW\GHSOR\PHQW´-0DQXI7HFKQRO0DQDJYROSS±



>@/-$JXLDU5&DYDOFDQWL/+)XUXVKLR-*6XULWD59DVWR$%

*RPHVDQG=DQIRUOLQ³,PSOHPHQWDWLRQRI*OREDO,QGXVWULH$GGLWLYH 0DQXIDFWXULQJ6FHQDULRV´'DUPVWDGW

>@7 5 3DUU\ ³$FKLHYLQJ EDODQFH LQ GHFHQWUDOL]DWLRQ $ FDVH VWXG\ RI HGXFDWLRQGHFHQWUDOL]DWLRQLQ&KLOH´:RUOG'HYYROQRSS±



>@(5REVEDZQ7KH$JHRI5HYROXWLRQYRO

>@)0RI(DQG5 %0%) ³7KHQHZ+LJK7HFK6WUDWHJ\,QQRYDWLRQV IRU *HUPDQ\´  >2QOLQH@ $YDLODEOH KWWSZZZKLJKWHFK VWUDWHJLHGHGH7KHQHZ+LJK7HFK6WUDWHJ\SKS

>@0 %UHWWHO 1 )ULHGHULFKVHQ 0 HOOHU DQG 0 5RVHQEHUJ ³+RZ 9LUWXDOL]DWLRQ  'HFHQWUDOL]DWLRQ DQG 1HWZRUN %XLOGLQJ &KDQJH WKH 0DQXIDFWXULQJ /DQGVFDSH $Q ,QGXVWU\  3HUVSHFWLYH´ ,QW - 0HFK

$HURVSDFH,QG0HFKDWURQLFV(QJYROQRSS±

>@6 5RPPHO DQG $ )LVFKHU ³$GGLWLYH 0DQXIDFWXULQJ  $ *URZLQJ 3RVVLELOLW\ WR /LJKWHQ WKH %XUGHQ RI 6SDUH 3DUWV 6XSSO\´ LQ 'LJLWDO 3URGXFWDQG3URFHVV'HYHORSPHQW6\VWHPVSS±

>@& * 0DQoDQDUHV ( GH 6 =DQFXO - &DYDOFDQWH GD 6LOYD DQG 3 D

&DXFKLFN 0LJXHO ³$GGLWLYH PDQXIDFWXULQJ SURFHVV VHOHFWLRQ EDVHG RQ SDUWV¶VHOHFWLRQFULWHULD´,QW-$GY0DQXI7HFKQRO

>@, *LEVRQ ' 5RVHQ DQG : 6WXFNHU ³$GGLWLYH 0DQXIDFWXULQJ 7HFKQRORJLHV 5DSLG SURWRW\SLQJ WR 'LUHFW 'LJLWDO 0DQXIDFWXULQJ´ 6SULQJHU86

>@5 %UHXQLQJHU $ %HFNHU 6 :ROI 5RPPHO DQG $ 9HUO ³*HQHUDWLYH )HUWLJXQJPLW.XQVWVWRIIHQ´6SULQJHU

>@$ *HEKDUGW ³8QGHUVWDQGLQJ $GGLWLYH 0DQXIDFWXULQJ 5DSLG SURWRW\SLQJ5DSLG7RROLQJ5DSLG0DQXIDFWXULQJ´+DQVHU

>@6 8SFUDIW DQG 5 )OHWFKHU ³7KH UDSLG SURWRW\SLQJ WHFKQRORJLHV´

$VVHP$XWRPYROSS±

>@9 3HWURYLF - 9LFHQWH +DUR *RQ]DOH] 2 -RUGi )HUUDQGR - 'HOJDGR

*RUGLOOR - 5DPyQ %ODVFR 3XFKDGHV DQG / 3RUWROpV *ULxDQ ³$GGLWLYH OD\HUHG PDQXIDFWXULQJ VHFWRUV RI LQGXVWULDO DSSOLFDWLRQ VKRZQ WKURXJK FDVHVWXGLHV´,QW-3URG5HVYROQRSS±

>@0 *ULPP $ &KULVW DQG 5 $QGHUO ³'LVWULEXWHG $GGLWLYH 0DQXIDFWXULQJ  &RQFHSW IRU WKH $SSOLFDWLRQ RI -7 ,62   DV 'RZQVWUHDP 3URFHVV )RUPDW´ LQ $60(  ,QWHUQDWLRQDOV 'HVLJQ (QJLQHHULQJ WHFKQLFDO &RQIHUHQFHV  &RPSXWHUV DQG ,QIRUPDWLRQ (QJLQHHULQJ&RQIHUHQFH ,'(7&&,( 

>@& : +LOO &RPSHWLQJ LQ WKH *OREDO 0DUNHWSODFH WK HG 1HZ <RUN



>@$ 3LFRW + 'LHWO DQG ( )UDQFN 2UJDQLVDWLRQ (LQH |NRQRPLVFKH 3HUVSHNWLYH

>@-0HWWHUQLFKDQG($EHOH³3URFHVV/HDUQLQJ)DFWRU\´

>@& 6WHLQPHW] $ &KULVW DQG 5 $QGHUO ³'DWD 0DQDJHPHQW EDVHG RQ ,QWHUQHW7HFKQRORJ\XVLQJ5(67IXO:HE6HUYLFHV´LQWK,QWHUQDWLRQDO :RUNVKRSRQ,QWHJUDWHG'HVLJQ(QJLQHHULQJ,'(:RUNVKRS

...

( http://creativecommons.org/licenses/by-nc-nd/4.0/ ).

Peer-review under responsibility of the scientifi c committee of the 49th CIRP Conference on Manufacturing Systems...

RQIXUWKHUUHVHDUFKQHHGVDUHGLVFXVVHGLQ6HFWLRQ

 6WDWHRIWKH$UW

2.1 Distributed Manufacturing of Spare Parts

6SDUH SDUWV PDQXIDFWXULQJ DQG LQ WLPH SURYLVLRQ DUH... H[FOXVLYHIDFWRULHVZLWKUHGXFHGWUDQVDFWLRQDOFRVWV

 6FHQDULR,PSOHPHQWDWLRQDQG7HVWLQJ

4.1 Implementation of Use Cases

7KH VFHQDULR IRU GLVWULEXWHG DGGLWLYH PDQXIDFWXULQJ RI VSDUH SDUWV

Ngày đăng: 24/11/2022, 17:49

TÀI LIỆU CÙNG NGƯỜI DÙNG

TÀI LIỆU LIÊN QUAN

🧩 Sản phẩm bạn có thể quan tâm