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Contents lists available at ScienceDirect Sensors and Actuators B: Chemical ELSEVIE journal homepage: www.elsevier.com/locate/snb Facile synthesis and NO2 gas sensing of tungst

Trang 1

Contents lists available at ScienceDirect

Sensors and Actuators B: Chemical

ELSEVIE journal homepage: www.elsevier.com/locate/snb

Facile synthesis and NO2 gas sensing of tungsten oxide nanorods assembled

microspheres

Zhifu Liu**, Masashio Miyauchi**, Toshinari Yamazaki”, Yanbai Shen?

4 Nanotechnology Research Institute, National Institute of Advanced Industrial Science and Technology (AIST), Central 5, 1-1-1 Higashi, Tsukuba 305-8565, Japan

5 School of Engineering, University of Toyama, 3190 Gofuku, Toyama 930-8555, Japan

Article history:

Received 14 January 2009

Received in revised form 31 March 2009

Accepted 25 April 2009

Available online 7 May 2009

Tungsten oxide nanorods assembled microspheres were synthesized by a facile hydrothermal process

at 180°C using ammonium metatungstate and oxalic acid as starting materials The morphology and structural properties were investigated using scanning electron microscopy, powder X-ray diffraction, and transmission electron microscopy The as-synthesized microspheres are composed of orthorhombic WO3-xH20 nanorods with diameter less than 100nm These microspheres lose water gradually during annealing and transfer to monoclinic WO3 when annealed at 550°C The gas sensing properties of the microspheres annealed at different temperatures were studied by exposing the gas sensors made from Microsphere microspheres to NO2 gas The results indicated that the crystalline phase of the microspheres has no

NO; highest response to NO2 gas due to the three-dimensional network based on the nanorods and the high

Keywords:

Tungsten oxide

1 Introduction

Nanostructured materials are considered as good candidates for

gas sensing applications due to their large surface area-to-volume

ratio and the size effect Since the report of enhanced gas sensing

performance of tin oxide nano-crystallites in 1990s [1], nanomate-

rials based gas sensors attracted more and more attentions [2,3]

Nanostructures of well-established gas sensing materials like tin

oxide [4-6], zinc oxide [7], tungsten oxide [8-10], titanium oxide

[11,12], and indium oxide [13,14] have shown higher sensitivity,

faster response, lower operating temperature, and/or enhanced

capability to detect low concentration gases compared with the thin

film counterparts

Tungsten oxides are a class of versatile materials that offer

manifold technological applications including gas sensors [15,16],

opto-electrochromic and optical modulation devices [17,18], pho-

tocatalysis [19], hydrophilic surface design [20], etc Gas sensors

based on tungsten oxide are sensitive to a variety of gases such as

NO>2, 03, Hz, H2S, and NH3 [21] In particular, tungsten oxide showed

superior sensitivity and selectivity in detecting NO gas [22,23] On

the other hand, nanostructural tungsten oxide such as nanorods

[24], nanowires [25], nanotubes [26], nanoflakes [27], nanodisks

* Corresponding authors

E-mail addresses: zhifu_liu@yahoo.com (Z Liu),

m-miyauchi@aist.go.jp (M Miyauchi)

0925-4005/$ - see front matter © 2009 Elsevier B.V All rights reserved

doi:10.1016/j.snb.2009.04.059

[28], and nanotrees [29] have been synthesized using high tem- perature evaporation, precipitation, hydrothermal reaction, and electrochemical or template assisted methods These nanostruc- tures provide good blocks for developing high performance gas sensors Herein, we report the synthesis of tungsten oxide nanorods assembled microspheres by a facile hydrothermal method To our knowledge, there is no report on the gas sensing of the microsphere- like tungsten oxide nanostructures We expect that this kind of microsphere with nanorod substructure will benefit to the gas sens- ing performance of their based gas sensors

2 Experimental 2.1, Synthesis

A facile hydrothermal process was employed to synthesize the samples Ammonium metatungstate and oxalic acid (99.9%, Wako Pure Chemicals Co.) were used as starting materials In a typical experiment, 0.53 g ammonium metatungstate and 0.72 g oxalic acid (OA) (the mole ratio of OA/W is 4:1) were dissolved in 50 ml deion- ized water Clear solution was obtained after stirring for 30 min Then, the mixture solution was transferred into a 100 ml Teflon- lined stainless autoclave The autoclave was sealed and maintained

at 180°C for 8h After the reaction completed, the resulting prod- uct was centrifuged and washed with deionized water for three times, and then dried at 60°C overnight Part of the product thus treated was annealed at 350, 450, and 550°C for 5h, respectively,

Trang 2

for investigating the crystal structure, morphology change, and the

gas sensing properties For comparison, samples were also synthe-

sized at OA/W ratios of 2:1, 3:1, and 5:1 with a fixed tungsten ion

concentration by the same synthesis process

2.2 Structural characterization

X-ray diffraction (XRD) measurements were performed on an

X-ray diffractometer (Rigaku, Ultrax 18SF) with an imaging plate

detector using Cu Ka radiation A Hitachi S-4800 field emission

scanning electron microscope (FESEM) was used to investigate

the morphology of the samples Transmission electron microscopy

(TEM) characterization was carried out on a Hitachi S-9000

transmission electron microscope The effective surface area was

measured using physical adsorption/desorption of Kr on a Quan-

tachrome AUTOSORB-1-MP facility

2.3 Gas sensing measurements

The gas sensors were made by drop-casting method Briefly,

desired amount of the synthesized powder was dispersed in

methanol with the assist of ultrasonic Then, the suspension was

dispensed dropwise onto the oxidized Si substrate with a pair of

interdigitated Pt electrodes The gas sensors were ready for char-

acterization after dried and then aged at 350°C for 2h The gas

sensing properties were measured in a tube system with a coil

resistance heater The carrier gas (dry synthetic air) mixed with a

desired concentration of NO>2 gas was flowed at 200 ml/min through

the quartz tube (45 mm in diameter and 400 mm in length) kept

at a set temperature The electrical measurement was performed

by a voltamperometric method at a constant bias of 10V, and a

multimeter (Agilent 34970A) was used to monitor the change of

electrical resistance upon turning the target gas on and off The

sensor response is defined as (Ra —Ro)/Ro, where Ro is the resis-

tance in air and R, is the maximum resistance after the NO» gas

was introduced

3 Results and discussion

3.1 Structure and morphology

All the as-synthesized products are powders with white blue

color The XRD patterns of the samples dried at 60°C are shown

in Fig 1 The results indicate that the products synthesized with

OA/W ratio of 2:1, 3:1, 4:1, and 5:1 are all crystallized and have the

same crystalline structure The peaks of the XRD patterns can match

well with the documented diffraction pattern of orthorhombic

WOs.0.33H+O (JCPDS card no 35-0270) Considering the possibility

of the variation of water in the structure during drying and anneal-

ing, we assign the formula of WO3-xH20 to the samples containing

water in our experiments

Despite of the same phase composition, the morphology of the

products synthesized with different OA/W ratio is very different

Fig 2 presents the FESEM images of the samples synthesized with

OA/W ratio of 2:1, 3:1, 4:1, and 5:1 The sample synthesized with

OA/W ratio of 2:1 shows sphere-like aggregate with nanoplatelet

substructure The nanoplatelet substructure can still be observed

when the ratio of OA to tungsten is increased to 3:1 However, the

products change to nanorod-like morphology when the ratio of OA

to tungsten is 4:1 These nanorods assemble to microspheres with

average diameter of around 3 ym For the sample synthesized at an

OA/W ratio of 5:1, radial nanorod aggregates are obtained Since no

other templates or assistant agents were used in our experiments,

the formation of various microstructures at different OA/W ratios

should be ascribed to the interaction between tungsten ions and

OA It is known that OA can stabilize the hydrolyzed tungsten oxide

So

>4

S

a

o _

"0 © N — © t

|

‘ 1 + L 4 ˆ L nm ˆ

20 (degree)

Fig 1 XRD patterns of the products synthesized with oxalic acid/tungsten mole ratios of (a) 2:1; (b) 3:1; (c) 4:1; and (d) 5:1

nanocrystals in aqueous solution by forming coordination com- plex [30] The OA ligand would affect the growth direction of the nanocrystals by binding to specific surface of the nanocrystals The WO3:XH20 nanocrystals can grow in the platelet habit in the pres- ence of a small amount of OA However, in the presence of large amount of OA, for example when the OA/W ratio is 4, the crystal- lization habit is changed by the surrounding OA ligands, leading

to the formation of rods like morphology On the other hand, the intermolecular force among the OA molecules may contribute to the formation of the microsphere morphology [31] The NH4* ions

in the solution may also affect the microstructure formation [32] More detailed work should be done to clarify the self-assembly mechanism of the microspheres

Fig 3 shows a typical TEM image of the nanorods obtained with OA/W ratio of 4:1 These nanorods have an average diameter less than 100nm and length in micrometer level A correspond- ing diffraction pattern of the nanorods is also presented in Fig 3 Diffraction rings can be clearly seen The diffraction pattern, which can be indexed to orthorhombic phase, is consistent with the XRD results

3.2 Effect of annealing on structural properties Here we choose the microspheres synthesized with OA/W ratio of 4:1 to investigate the gas sensing properties Since gas sensor requires a material to work continuously at high temper- ature condition, the microspheres were annealed to stabilize the microstructure Fig 4 represents the XRD patterns of the micro- spheres annealed at 350, 450, and 550°C, respectively The sample lost the crystalline water after annealed at 350°C and transferred

to hexagonal WO3 (JCPDS card no.33-1387) With the increase of the annealing temperature, the diffraction peaks at 23-25° and the peaks at 26-30° separate gradually, indicating that the phase changed after annealing at higher temperature The sample com- pletely transferred to monoclinic WO3 (JCPDS card no 43-1035) after annealed at 550°C for 5h

The FESEM images of the samples annealed at different temper- atures are shown in Fig 5 For the samples annealed at 350 and 450°C, the nanorods on the microsphere surface were damaged to some extent However, the nanorods inside the microspheres can still be clearly seen The nanorod substructure was totally destroyed for the sample annealed at 550°C and these nanorods changed

to nanoparticles However, it was noticed that the microsphere morphology still exists for the samples annealed at all conditions

Trang 3

Hy > “4

| Oe UIẾN

Fig 2 SEM images of the products synthesized with oxalic acid/tungsten mole ratios of (a) 2:1; (b) 3:1; (c) 4:1; and (d) 5:1

These microspheres are very helpful for forming porous sensing

layer

The effective surface areas of the samples were evaluated by

isothermal Kr gas physical adsorption/desorption measurements

and are shown in Fig 6 The sample dried at 60°C has an effec-

tive surface area of 36 m2/g The effective surface area decreases

after annealing and is 20, 13, and 6 m2/g for the samples annealed

at 350, 450, and 550°C, respectively Crystal growth and the par-

tial collapse of the substructure of the microspheres should be the

main reason of the decrease of effective surface area of the annealed

samples

Fig 3 TEM image of the WO3-xH20 nanorods synthesized with an oxalic

3.3 Gas sensing properties The gas sensing properties of the annealed microspheres were evaluated by exposing the microspheres based gas sensors to NO2 gas Fig 7 shows the typical resistance change profiles of the microsphere based gas sensors upon exposed to 1 ppm NO, gas

at different operating temperatures The sensor responses quickly

to NO2 gas at all operating temperatures The response times (the time for the resistance increase to 90% of the maximum) are less than 3 min in all cases, which are much quicker than that of sput- tered WO3 thin film sensors measured using the same system [33] However, we also notice that the sensor cannot recover to initial resistance at low operating temperatures of 100 and 150 °C after the

e

« Monoclinic WO,

- *

3 e H

2

(b) (a)

1 1 s 1 1 1 * 1 1 1 1

20 (degree)

Fig 4 XRD patterns of the WO3-xH20 microspheres (a) dried at 60°C and annealed

Trang 4

Fig 5 SEM images of the WO3-xH20 microspheres annealed at (a) 350°C; (b) 450°C;

and (c) 550°C

NO2 gas was turned off The sensor can recover to initial resistance

only at temperatures above 200°C

Fig 8 represents the responses of the sensors based on 350,

450, and 550°C annealed microspheres as a function of operat-

ing temperatures These sensors exhibit very high response at low

operating temperature For example, the sensor based on micro-

spheres annealed at 350°C showed a sensor response up to 3000

when operated at 100°C It is more than 10 times larger than the

sensor response of the thin film counterpart [33] For all the three

kinds of materials, the sensor response decreases with the increase

of operating temperature However, it can be noticed that the sen-

+ o

nN a '

= o 0 T 1 1 i 1 L * :

Fig 6 Effective surface area of the WO3-xH20 microspheres (a) dried at 60°C and annealed at (b) 350°C; (c) 450°C; and (d) 550°C

NO, gas off

7

— 3 EE

$ 10°

8 10 i :

10°

oe a & ¡ tttrrrrrrrrxrxuarertrrxrrrrro

Operating time (min)

Fig 7 The resistance change profile of the microspheres (annealed at 350°C) based gas sensor to 1 ppm NO, gas at different operating temperatures

10°F

a i

oF , |

Na 10 Ẹ

a :

a R

2

o 10 F

@ 7

o i

2 10}

® :

Operating temperature (°C)

Fig 8 The sensor response of the microspheres based gas sensor to 1 ppm NO; gas

as a function of operating temperatures.

Trang 5

20 ppm

10 F

F = |

a

0 20 40 60 80 100 120 140 160

Operating time (min)

(c)

x 8

S am

G6 a a

~ s

@

wz

+

i + L iL

Operating time (min)

4 + L + L + i

120 140 160

5 ppm

407 4 1 + L 4 1 + L 4 L 4 1 1 1 4 L

Operating time (min)

500}-

400}

300}

200

NO, gas concentration (ppm)

Fig 9 The dynamic response of the gas sensors based on microspheres annealed at (a) 350°C, (b) 450°C, and (c) 550°C to 1, 3, 5, 10, and 20 ppm NO; gas pulses The sensor response as a function of gas concentration is shown in (d)

sor based on microspheres annealed at 350°C showed a relatively

higher response than the others

The quick and high response of the sensors should be ascribed to

the distinctive microsphere structure with nanorod substructure It

is accepted that, upon exposure to NO> gas, the NO» gas molecules

are directly absorbed on the active sites on tungsten oxide surface

Charge transfer is likely to occur from WO3 to absorbed NOz because

of the strong electron-withdrawing power of the NOz molecules,

which leads to the increase of thickness of the depletion layer [34]

The nanorod substructure in the microspheres can be fully depleted

by exposing to NO2 gas Asa result, the barrier heights at the bound-

aries between the nanorods increase significantly, resulting in the

large increase in electrical resistance, i.e., the high sensor response

On the other hand, for a thin film and thick film gas sensor, the

gas diffusion is one of the key factors that determines the sensor

response and response time [35] In the present work, the sensing

layer made by microspheres is highly porous The gas can reach the

deep layer of the microspheres based thick film quickly through

the pore network So the effects of gas diffusion can be ignored

and the surface phenomena such as adsorption/desorption of NOz

molecules should be the dominating factor of the sensor perfor-

mance This is supported by the fast response of the sensors to NO

gas

In order to investigate the relation between the sensor response

and gas concentration, the sensors were exposed to NO2 gas

with concentrations of 1, 3, 5, 10, and 20 ppm Fig 9a—c indicates

the dynamic response of the sensors based on the microspheres

annealed at 350, 450, and 550°C at an operating tempera-

ture of 200°C All the three kinds of sensors exhibit good

response/recovery cycle to the NO» gas pulses and the sensor

responses increase with the increase of gas concentrations Fig 9d

shows the profiles of the sensor responses as a function of NO2 gas concentrations The sensor responses increase nearly linearly with the increase of NOz gas concentration It can also be noticed that the concentration coefficient (the slop of the lines, assigned

as Sa350, Saaso, and Sasso, respectively) of the sensor response depends on the annealing temperature and follow the trend: Sa350 > Saaso > Sasso The higher effective surface area should ben- efit to the higher response of the sensor based on 350°C annealed microspheres

In addition, as shown previously, the phase compositions of the annealed microspheres are different and the crystal phase changes from hexagonal to monoclinic structure gradually when the anneal- ing temperature increases from 350 to 550°C The gas sensing of monoclinic tungsten oxide has been extensively studied There are also reports on the gas sensing of hexagonal tungsten oxide [36,37]

In our present work, there is no obvious difference in the gas sens- ing performance among the hexagonal, monoclinic, and the mixed phase tungsten oxide This implies that it is possible to obtain higher sensor response by using the materials annealed at lower tempera- ture such as 350 and 450°C under which the nanorod substructure can be well kept

4 Conclusions

In conclusion, the microspheres composed of WOs.xH;O nanorod were synthesized by a facile hydrothermal process The microsphere morphology and the nanorod substructure can be reserved when annealed at temperatures lower than 450°C Gas sensing properties of the microspheres annealed at different tem- peratures were investigated by exposing the microspheres based gas sensors to NO» gas The gas sensor based on 350°C annealed

Trang 6

microspheres showed relative higher response to NO» gas than oth-

ers Phase composition of the microspheres had no obvious effect

on the gas sensing performance This kind of microspheres with

nanorod substructure provides a new block for developing high

performance gas sensors

Acknowledgements

This work is supported by the New Energy and Industrial Tech-

nology Development Organization (NEDO) in Japan and was partly

conducted using the AIST Nano-Processing Facility, which is sup-

ported by the “Nanotechnology Support Project” of the Ministry of

Education, Culture, Sports, Science and Technology of Japan

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Biographies

Zhifu Liu is a researcher at National Institute of Advanced Industrial Science and Technology (AIST), Tsukuba, Japan He received his Ph.D degree from Shanghai Insti- tute of Ceramics, Chinese Academy of Sciences, in 2004 His current research interest

is nanostructured semiconductor materials and their based devices for environmen- tal and clean energy applications

Masahiro Miyauchi is a senior research scientist at National Institute of Advanced Industrial Science and Technology (AIST), Tsukuba, Japan He received his Ph.D degree from the University of Tokyo in 2002 His research interests are in the areas

of nanostructured materials for energy and environmental issues

Toshinari Yamazaki received his Ph.D degree from Nagoya University, Nagoya, Japan, in 1983 He is currently an associate professor at University of Toyama His research interests are in the areas of semiconducting oxide gas sensors and the deposition process of sputtered films

Yanbai Shen is a Ph.D student at University of Toyama, Japan He received his MS degree at Northeastern University, China, in 2004 His current research is focused on the microstructural, electrical, and gas sensing properties of oxide semiconductor thin films.

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