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Tiêu đề Andritz Pulp & Paper – Focus on Biomass Market Drivers, Technologies, and Products
Trường học University of Technology and Science
Chuyên ngành Biomass Market Technologies and Products
Thể loại Presentation
Năm xuất bản 2009
Thành phố Spain
Định dạng
Số trang 44
Dung lượng 4,94 MB

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ANDRITZ Capital Market Days 2009ƒ ANDRITZ PULP & PAPER – overview ƒ Biomass and market drivers ƒ ANDRITZ’s products in biomass ƒ Summary and conclusions Contents... ANDRITZ Capital Marke

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ANDRITZ PULP & PAPER – focus on biomass

Market drivers, technologies, and products

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ANDRITZ Capital Market Days 2009

ƒ ANDRITZ PULP & PAPER – overview

ƒ Biomass and market drivers

ƒ ANDRITZ’s products in biomass

ƒ Summary and conclusions

Contents

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Full line supplier

ANDRITZ PULP & PAPER business lines

ƒ Bubbling fluidized bed boilers for bio-fuels

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processes offered by ANDRITZ

Market pulp

Market DIP

Market pulp

Tissue Paper/board

Washing Screening Bleaching Dewatering Drying Baling

Board and tissue machines

Refining Bleaching Dewatering Drying

Cooking

Calanders Coating

Processes and equipment

Full line capability

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Strong growth through organic expansion and acquisitions

Focus: complementary products, technologies, and businesses

2000 Lamb Baling Line

2000 Voith Andritz Tissue

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Long-term development of profitability

Decline in profitabilityfrom 2004 to 2008mainly due to:

ƒ decline of service sales as % of total business area’s sales – resulting from the strong growth of the capital business and

ƒ investments in expansion of product scope(board machine, biomass power boiler, etc.)

* excluding restructuring

2.9*

5.0

6.0 5.8

6.2

7.3

6.1 5.8

6.1 4.3

5.5

1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 H1 2009

EBITA margin ANDRITZ PULP & PAPER (%)

Average EBITA margin 2004-2008: 6.1%

Average EBITA margin 1999-2003: 5.6%

63.6 64.8

49.1 39.2

53.9 30.8

18.2

1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 H1 2009

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Europe: 61%Asia: 9%

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ANDRITZ is also engaged in the maintenance of most of these mills.

Important ANDRITZ PULP & PAPER references at a glance

Botnia Fray Bentos

VCP Tres Lagoas

Veracel Suzano Mucuri

UPM Pietarsaari

APP Jiang Lin

Mercer Stendal

Marusumi Ohe Tiger Huaihua

Bowater Catawaba

Soporcel Lavos

Visy Tumut

UPM Kuusankoski SCA Obbola

VCP Jacarei

Arauco Valdivia

Andhra Pradesh Rajahmundry

Portucel Cacia Mondi Ruzomberok

Ence Huelva

Amcor Maryvale

Weyerhaeuser Albany

Cenibra Belo Oriente

UPM Pietarsaari

APP Jiang Lin

Mercer Stendal

Marusumi Ohe Tiger Huaihua

Bowater Catawaba

Soporcel Lavos

Visy Tumut

UPM Kuusankoski SCA Obbola

VCP Jacarei

Arauco Valdivia

Andhra Pradesh Rajahmundry

Portucel Cacia Mondi Ruzomberok

Ence Huelva

Amcor Maryvale

Weyerhaeuser Albany

Cenibra Belo Oriente

Guizhou Chitianhua

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yard Cooking

Bleach plant

Pulp dryer

Baling line Washers

Rec.

boiler Evaps plant WL

ƒ Order placed May 2007

ƒ Start-up in March 2009

ƒ Complete fiberline from digester to finished bales

ƒ Complete white liquor production plant

VCP – Votorantim Celulose e Papel, Brazil

World’s largest single-line pulp mill (1.3 mill t/a pulp production)

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yard Cooking

Bleach plant

Pulp dryer

Baling line Washers

Rec.

boiler Evaps plant WL

Hunan Tiger Forest & Paper Group Co., Ltd., China

400,000 t/a pulp production

ƒ Start-up August 2008

ƒ Softwood pulp production

ƒ Andritz’s scope of supply comprises:

ƒ wood handling

ƒ cooking

ƒ washing

ƒ screening and bleaching

ƒ pulp drying and bale handling

ƒ chemical recovery boiler and evaporation,

ƒ lime kiln and recausticizing

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Reference picture

Chenming Zhanjiang, China

700,000 t/a pulp production

ƒ Start-up 2011

ƒ Hardwood pulp production

ƒ Andritz’s scope of supply comprises:

ƒ wood handling

ƒ cooking

ƒ washing

ƒ screening and bleaching

ƒ pulp drying and bale handling

ƒ chemical recovery boiler and evaporation

ƒ lime kiln and recausticizing

Wood

yard Cooking

Bleach plant

Pulp dryer

Baling line Washers

Rec.

boiler Evaps plant WL

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ANDRITZ Capital Market Days 2009

ƒ ANDRITZ PULP & PAPER – overview

ƒ Biomass and market drivers

ƒ ANDRITZ’s products in biomass

ƒ Summary and conclusions

Contents

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Biomass – what is it?

Woody/tree crops

ƒ Wood chips, HW and SW-residual (birch, poplar, eucalyptus, etc.)

ƒ Engineered high efficiency wood-crops (hybrid poplar, shrub

willow, etc.)

Cereals

ƒ Corn stover/stalks, cobs and corn fiber

ƒ Wheat and barely straws

Sugar crop residual

ƒ Sugar cane and energy cane bagasse

ƒ Sweet sorghum residual

Forages & grasses

ƒ Switch grass (panicum virgatum) and other prairie grasses

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Process offered by ANDRITZ

chemical conversion

Thermo-Bio-chemical conversion

Mechanical-chemical conversion

Power boiler Households

Integrated gasification combined cycle

Synthetic natural gas

Bio-Diesel Fischer-Tropsch Dimethylether

Power boiler

Bio-Ethanol 1 st generation

Bio-Ethanol 2 nd generation

Bio-Diesel 1 st generation

Heating warm water

Biofuel

Heat/electric power

Biofuel Biofuel

Biofuel

Biofuel

Biofuel

Heat/electric power

Heat/electric power

Ways of converting biomass into heat/electricity and fuels

Market expectations

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ƒ Fast growing energy demand worldwide.

ƒ Biomass is highly competitive.

ƒ The need for renewable carbon sources in the chemical and metal industry will be in addition

to the huge need for renewable energy

ƒ The costs for CO2 emissions (and other emissions) will be high.

ƒ Growing environmental regulations and implementation of support mechanisms.

ƒ Future supply and costs for fossil carbon sources (biomass the only viable alternative).

ƒ Technology for biomass conversion show a fast development and biomass productivity is also possible to increase considerably, this will bring the costs down drastically for biomass based products.

ƒ The reserves of coal and biomass are in more political “secure areas”

Driving forces for increased use of biomass

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ƒ Climate change: need for reduction of green house gases.

ƒ US Energy Independence and Security Act of 2007:

Increase production of renewable fuels from 4.0 billion gallons to 36.0 billion gallons by 2022; thereof, 21 billion gallons to be derived from non corn starch products Æ this would mean approximately 350 plants for 2nd generation ethanol production (each plant: 200.000 m³

ethanol/y).

ƒ EU target by 2020:

ƒ 20% renewable out of total energy consumption.

ƒ 10% renewable for transport fuel out of total fuel consumption.

Drivers for production of renewable fuels out of biomass

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Source:Renewable energy road map,

Commission of the European Communities, 2007

Final energy consumption EU-25, 2020, TWh

100% = 15,000 TWh

Target 2020

100%

20% EU efficiency target

20%

120%

wables

Non-1,450

3,000

445

2020 renewable targets

1,105

portation

Trans-Heating and cooling

ElectricityRenewable energy deployment by sector:

Ambitious targets of the European Union

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ƒ Canada: “Green transformation program”

ƒ 0.16 CAD/liter black liquor fired – max 1 billion USD

ƒ Funds must be spend during next three years for energy efficiency improvements, upgrades, and new equipment for energy

ƒ 24 mills are eligable for funding

ƒ 0.13 USD/liter of alternative fuel used in producing an alternative fuel mixture

ƒ As a result, US companies receive ~175 USD/t of pulp or paper produced, representing ~50% of

manufacturing cash costs

ƒ Total spending: 6-7 bn USD/a

pulp and paper industry can take benefits out of that

ƒ Program pays suppliers of biomass to approved facilities 45 USD per ton of dried material

ƒ RISI has calculated that this tax credit is around 50 USD per ton of pulp:

ƒ for kraft pulp mills annual subsidy 2.4 billion USD

ƒ for non-kraft mills 140 million USD

ƒ for lumber mills 1.3 billion USD

ƒ other wood industry 200 million USD

Fuel tax credits in the USA and Canada

Government backed incentive programs to stimulate investments

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ANDRITZ Capital Market Days 2009

ƒ ANDRITZ PULP & PAPER – overview

ƒ Biomass and market drivers

ƒ ANDRITZ’s products in biomass:

ƒ Biomass and recovery boilers

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Pulp mill – biomass conversion into pulp and energy

The process

Chemicalplant

Water and effluent treatment

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Recovery island

Recovery island incl biomass boiler for pulp mill

with capacity of 1 mill t/a:

ƒ Recovery efficiency of chemicals: 98%

ƒ Green electricity produced: 160 MW

ƒ Excess power generation: up to 80 MW

recovery boiler

ƒ Investment in recovery boiler: ~150 MEUR

ƒ Investment power boiler: ~50 MEUR

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ANDRITZ biomass boilers

New business with technology for green electricity markets

ƒ Driver: high feed in tariffs in different countries

depending on local legislation

ƒ Market outlook very good for Europe and US

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Growing reference base for green energy production

First boilers in operation

Total order intake of the following orders more than 140 MEUR:

Ence Navia, Spain, start-up 2008:

ƒ steam flow 120 t/h

ƒ power output 30 MWe

Ence Huelva, Spain, start-up 2010:

ƒ steam flow 195 t/h

ƒ power output 50 MWe

Portucel Cacia, Portugal, start-up 2009:

ƒ steam flow 58 t/h

ƒ power output 15 MWe

Portucel Setubal, Portugal, start-up 2009:

ƒ steam flow 58 t/h

ƒ power output 15 MWe

CHP plant in Estonia, start-up 2010:

ƒ steam flow 94 t/h

ƒ power output 18 MWe

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ANDRITZ Capital Market Days 2009

ƒ ANDRITZ PULP & PAPER – overview

ƒ Biomass and market drivers

ƒ ANDRITZ’s products in biomass:

ƒ Biomass and recovery boilers

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ƒ Only 2nd generation biofuels fulfill the ultimate goal to cut green house gas emissions substantially:

ƒ availability of raw material,

ƒ CO2-efficiency,

ƒ no competition with food

ƒ Strong believe only in processes with highest efficiency and lowest investment cost supported by clear demand for those final products

ƒ Deep insight knowledge of entire process chain – from raw material handling up to the final product

ƒ Able to build large scale equipment and processes to achieve economies of scale

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Ethanol production

New challenges producing cellulosic ethanol vs corn ethanol:

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Cellulosic ethanol vs corn ethanol

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Wood chipsgrasses Agrarian residuals

Hydrolysis

Pre-hydro (Dil Acid)SteamEx PreTreatment(some hemi’s dissolved)

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ANDRITZ’s expertise in 2 nd generation fuels

Patents, pilot plants, and test laboratory

ƒ Sold six pilot plants based on ANDRITZ patents to leaders in the industry

ƒ 1,900 m2laboratory facility opened in 1991

ƒ Offering “contract” lab services to customers

ƒ Pulping and biofuel R&D, fiberline process and product engineers

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Feedstock handling

Pre-hydrolysis Washing

Enzymatic

hydrolysis

Enzymatic hydrolysis

ANDRITZ bio-ethanol process

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ANDRITZ Capital Market Days 2009

ƒ ANDRITZ PULP & PAPER – overview

ƒ Biomass and market drivers

ƒ ANDRITZ’s products in biomass:

ƒ Biomass and recovery boilers

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ƒ 20-150 MWth.

ƒ Atmospheric CFB

(Co-)firing (boiler)

ƒ 10-50MWth

ƒ Pressurized BFB

IGCC (gas turbine)

ƒ 10-50 MWth

ƒ Low pressure BFB

ƒ Electricity by gas engine units

Co-generation (gas engine)

ƒ 150 MWth

ƒ Pressurized BFB

or CFB

ƒ Development phase

Syngas production

Biomass gasifier applications

Pulp and paper and

cement industries

Municipal utilities Utilities and all

industries with large fossil fuel fired boilers

Utilities and industries who aim for new mid-size power plant with max power

BTL producers (P&P & others) and utilities

Green power

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ƒ UPM-Kymmene is one of the leading global forestry companies.

ƒ UPM announced in October 2006 that it prepares to become a significant producer of renewable biofuels, like biodiesel

ƒ UPM, ANDRITZ and Carbona cooperate on the development of the technology for biomass gasification and synthesis gas

cleanup for bio-liquids production

ƒ The pilot plant of the Gas Technology Institute in Chicago is

used for oxygen gasification/gas cleanup testing and

development

ƒ Gasification of different forest biomass types and related gas

yield and quality has been verified

ƒ Design data for scale-up and process integration has been

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ANDRITZ Capital Market Days 2009

ƒ ANDRITZ PULP & PAPER – overview

ƒ Biomass and market drivers

ƒ ANDRITZ’s products in biomass:

ƒ Biomass and recovery boilers

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Development of global wood pellet market

0,0 20,0 40,0 60,0 80,0 100,0 120,0 140,0

0

20 13 201

6 2019

ƒ Rotterdam Port 130 mill t/a

Strong growth expected

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The current pellets are excellent feedstock for co-firing with coal, dedicated biomass powered plants, and residential heating.

Cellulosic

biomass

ƒ Coal substitute

ƒ Co-firing in boilers

Residential heating white pellets

Opportunities for ANDRITZ:

ƒ Clear trend to large scale pelletizing plants (500,000-1,000,000 t/a)

ƒ ANDRITZ only company worldwide who is able to offer complete turnkey plants based on own

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Well proven technologies

ANDRITZ – global market leader in wood pelleting plants

ƒ Global installed base is about 440 wood based

pellet production plants

ƒ ANDRITZ has supplied equipment to more than

250 of these wood pelleting plants

ƒ Half of the global production of wood pellets is

produced by ANDRITZ machines

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Example: pellet mill, confidential customer

Capacity of 1,000,000 t/a

Complete ANDRITZpellet plant with clearresponsibilities

Bark pile Chip silo 10,000 m³

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Excellent “pellet chip” quality is produced by the HHQ-Chipper™

(softwood & hardwood)

Preparation of raw material for drying/pelleting

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Dry product

Sludge Drying

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ANDRITZ Capital Market Days 2009

ƒ ANDRITZ PULP & PAPER – overview

ƒ Biomass and market drivers

ƒ ANDRITZ’s products in biomass:

ƒ Biomass and recovery boilers

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ƒ Strong market growth to continue due to growing stringent environmental regulations and support mechanisms from various governments.

ƒ Fast growth of technology for biomass conversion will increase competitiveness of biomass based products

ƒ Growing project activity for biomass and recovery boilerexpected during the next few years

Biomass market

ƒ Expand product portfolio for bio-boiler markets

ƒ Further expand and grow new markets (gasification, complete pelletizing plants)

ƒ Develop full line competence in 2nd generation biofuels

ANDRITZ strategy

Summary and conclusions

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Certain statements contained in this presentation constitute ‛forward-looking statements.’ These statements, which contain the words ‛believe’, ‛intend’, ‛expect’ and words of similar meaning, reflect management’s beliefs and expectations and are subject to risks and uncertainties that may cause actual results to differ materially.

As a result, readers are cautioned not to place undue reliance on such forward-looking statements The Company disclaims any obligation to publicly announce the result of any revisions to the forward-looking statements made herein, except where it would be required to do so under applicable law

Note: 2008 figures restated

Disclaimer

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